Conductor connection structure of insulated high-temperature-resistant wire and cable

Abstract

The utility model relates to a conductor connection structure of an insulated high-temperature-resistant wire cable, and aims to solve the problems of large contact resistance, poor expansion adaptability, insufficient heat dissipation performance and the like in the prior art. The device comprises a connecting ring, and the connecting ring is correspondingly connected with a clamping plate, a positioning plate and radiating fins. The multiple clamping plates are evenly distributed on the inner side of the connecting ring in a surrounding mode, the sides, close to the connecting ring, of the clamping plates are fixedly connected with movable rods penetrating through the connecting ring, and the other ends of the movable rods are sleeved with fixed ends. The fixed end is located in the heat dissipation fins, and the heat dissipation fins are arranged on the outer circle of the connecting ring in a sleeving mode and fixedly connected with the fixed end. The positioning plates are located on the upper side and the lower side of the connecting ring and the cooling fins and provide additional mechanical support. The clamping plate adopts a T-shaped design and is matched with the movable rod and the extrusion spring, so that expansion of the conductor in a high-temperature environment can be adapted, the contact resistance is reduced, and the connection stability is ensured.

Description

Technical Field

[0001] This utility model provides a conductor connection structure, belonging to the technical field of insulated high-temperature resistant wires and cables, and particularly relates to a conductor connection structure for insulated high-temperature resistant wires and cables. Background Technology

[0002] The conductor connection structure of insulated high-temperature resistant wires and cables is a crucial component used to connect cable conductors. Its main function is to ensure the stability and mechanical strength of the electrical connection between conductors, while providing good insulation and high-temperature resistance. Existing conductor connection structures typically employ simple mechanical connections or welding methods, with basic structures including components such as connecting rings, clamping plates, and fixed ends.

[0003] However, existing connection structures are prone to overheating at the contact points when high currents pass through, affecting the normal operation of the equipment. Existing structures cannot effectively accommodate conductor expansion under high temperatures, easily leading to loose connections or failures. Furthermore, the lack of efficient heat dissipation design prevents timely dissipation of heat generated at the connection points. Utility Model Content

[0004] In order to overcome the shortcomings of the prior art, this application provides a conductor connection structure for insulated high-temperature resistant wires and cables, which solves the problems of high contact resistance, poor expansion adaptability, and insufficient heat dissipation performance in the prior art.

[0005] To solve the above-mentioned technical problems, this utility model provides the following technical solution: a conductor connection structure for insulated high-temperature resistant wires and cables, including a connecting ring, on which a clamping plate, a positioning plate and heat dissipation fins are correspondingly connected;

[0006] Several clamping plates are evenly distributed around the inner side of the connecting ring. A movable rod that passes through the connecting ring is fixedly connected to the side of the clamping plate near the connecting ring. A fixed end is sleeved on the other end of the movable rod.

[0007] The fixed end is located inside the heat dissipation fins, and the heat dissipation fins are sleeved on the outer ring of the connecting ring and fixedly connected to the fixed end.

[0008] The positioning plate is located on the upper and lower sides of the connecting ring and the heat dissipation fins.

[0009] Preferably, the clamping plate is T-shaped and includes a contact end for contacting the conductor and a connecting end that is vertically and integrally connected to the contact end. The connecting end and the movable rod are fixedly connected.

[0010] Preferably, the other end of the movable rod is fixedly connected to a blocking plate located inside the fixed end and having a diameter larger than the movable rod itself, and a compression spring located inside the fixed end is provided on the other side of the blocking plate.

[0011] Preferably, the overall width of the positioning plate is greater than the overall width of the clamping plate, the connecting ring, and the heat dissipation fins, and a plurality of evenly distributed connecting rings are provided between the positioning plates.

[0012] Preferably, the welded ring has a locking rod that extends longitudinally through the connecting ring inside, and locking nuts are fitted at both ends of the locking rod. The locking rod is located within the diameter of the movable rod.

[0013] Preferably, the clamping plate, the movable rod, and the fixed end are all made of materials with good thermal conductivity, such as metal.

[0014] One or more technical solutions provided in the embodiments of this application have at least the following technical effects or advantages:

[0015] This device effectively solves problems such as high contact resistance, poor expansion adaptability, and insufficient heat dissipation performance in existing technologies by optimizing the conductor connection structure. The connecting ring, as the core component, works in conjunction with the clamping plate, positioning plate, and heat dissipation fins. The clamping plate is evenly distributed around the inner side of the connecting ring, passes through the connecting ring via a movable rod, and connects to the fixed end, forming a stable mechanical support. The other end of the movable rod is fitted inside the fixed end, ensuring that the clamping plate can adapt to conductor expansion and reduce contact resistance. The heat dissipation fins are fitted around the outer ring of the connecting ring and fixedly connected to the fixed end, forming an efficient heat dissipation channel. The positioning plate is located on the upper and lower sides of the connecting ring and heat dissipation fins, providing additional mechanical support and ensuring the stability of the connection structure. Through the synergistic effect of these structures, this device can maintain good electrical connection performance and mechanical strength in high-temperature environments, while effectively dissipating heat from the connection points, significantly improving the conductor connection performance of insulated high-temperature resistant wires and cables.

[0016] Other advantages, objectives and features of this invention will be set forth in part in the description which follows, and in part will be apparent to those skilled in the art from the following examination or study, or may be taught from the practice of this invention. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the installation of the conductor connection structure of the insulated high-temperature resistant wire and cable of this utility model;

[0018] Figure 2 This is an exploded view of the conductor connection structure of an insulated high-temperature resistant wire and cable according to this utility model.

[0019] Figure 3 This is an exploded view of the heat dissipation fins of the conductor connection structure of an insulated high-temperature resistant wire and cable according to this utility model.

[0020] Figure 4This is a partially enlarged view of the conductor connection structure of an insulated high-temperature resistant wire and cable according to this utility model.

[0021] As shown in the figure:

[0022] 1. Connecting ring; 2. Clamping plate; 3. Positioning plate; 4. Heat dissipation fins; 5. Movable rod; 6. Fixed end; 7. Blocking plate; 8. Compression spring; 9. Connecting ring; 10. Locking rod; 11. Locking nut. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0024] It should be noted that the terms "vertical," "horizontal," "up," "down," "left," "right," and similar expressions used in this article are for illustrative purposes only and do not represent the only possible implementation.

[0025] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention pertains; the terminology used herein in the description of this invention is for the purpose of describing particular embodiments only and is not intended to limit the invention; the term "and / or" as used herein includes any and all combinations of one or more of the associated listed items.

[0026] like Figure 1 and Figure 2 As shown, a conductor connection structure for an insulated high-temperature resistant wire and cable includes a connecting ring 1. A clamping plate 2, a positioning plate 3, and heat dissipation fins 4 are correspondingly connected to the connecting ring 1. Several clamping plates 2 are evenly distributed around the inner side of the connecting ring 1. A movable rod 5, penetrating the connecting ring 1, is fixedly connected to the side of the clamping plate 2 closest to the connecting ring 1. A fixed end 6 is fitted onto the other end of the movable rod 5. The fixed end 6 is located inside the heat dissipation fins 4, which are fitted onto the outer ring of the connecting ring 1 and fixedly connected to the fixed end 6. The positioning plate 3 is located on the upper and lower sides of the connecting ring 1 and the heat dissipation fins 4. The clamping plate 2 is T-shaped and includes a contact end that contacts the conductor and a connecting end that is vertically and integrally connected to the contact end. The connecting end is fixedly connected to the movable rod 5. A blocking plate 7, with a diameter larger than the movable rod 5, is fixedly connected to the other end of the movable rod 5 and is located inside the fixed end 6. A compression spring 8, located inside the fixed end 6, is provided on the other side of the blocking plate 7.

[0027] In this embodiment, the clamping plate 2, the movable rod 5, and the fixed end 6 are made of metal with good thermal conductivity to ensure efficient heat dissipation at the connection points. The overall width of the positioning plate 3 is greater than the overall width of the clamping plate 2, the connecting ring 1, and the heat dissipation fins 4. Several evenly distributed connecting rings 9 are provided between the positioning plates 3. A locking rod 10 that runs longitudinally through the connecting ring 1 is provided inside the connecting ring 9. Locking nuts 11 are sleeved at both ends of the locking rod 10. The locking rod 10 is located in the diameter direction of the movable rod 5.

[0028] 1. Adapting to conductor expansion: The T-shaped structure of the clamping plate 2, together with the movable rod 5 and the compression spring 8, allows the clamping plate 2 to slide along the movable rod 5 when the conductor expands due to heat. The compression spring 8 provides elastic support, ensuring that the connection parts are always tightly fitted, preventing the connection from loosening or failing due to expansion.

[0029] 2. Reduce contact resistance: The contact end of the clamping plate 2 is in direct contact with the conductor. The T-shaped structure design increases the contact area. At the same time, the cooperation of the blocking plate 7 and the compression spring 8 ensures stable pressure at the contact end, effectively reducing contact resistance and reducing the risk of overheating.

[0030] 3. High-efficiency heat dissipation performance: The heat dissipation fins 4 are fitted onto the outer ring of the connecting ring 1 and fixedly connected to the fixed end 6, forming a good heat conduction path. The clamping plate 2, the movable rod 5, and the fixed end 6 are made of metal materials with good thermal conductivity, which further enhances the heat dissipation effect and ensures stable operation of the connection parts in high-temperature environments.

[0031] 4. Enhanced Mechanical Strength: The combined design of the positioning plate 3 and the connecting ring 9 provides additional mechanical support, ensuring the stability of the connection structure under external forces. The cooperation of the locking rod 10 and the locking nut 11 further enhances the robustness of the connection.

[0032] 5. High temperature resistance: The entire structure is made of high temperature resistant materials and optimized design to ensure long-term reliability in high temperature environments, making it particularly suitable for electrical connection scenarios with high temperature and high current density.

[0033] In summary, this device, through innovative structural design and material selection, effectively solves the problems of high contact resistance, poor expansion adaptability, and insufficient heat dissipation performance in existing technologies, and significantly improves the conductor connection performance of insulated high-temperature resistant wires and cables.

[0034] like Figure 3 and Figure 4As shown, the overall width of the positioning plate 3 is greater than the overall width of the clamping plate 2, the connecting ring 1, and the heat dissipation fins 4. Several evenly distributed connecting rings 9 are provided between the positioning plates 3. A locking rod 10, running longitudinally through the connecting ring 1, is provided inside each connecting ring 9. Locking nuts 11 are fitted at both ends of the locking rod 10, and the locking rod 10 is located within the diameter of the movable rod 5. The clamping plate 2, the movable rod 5, and the fixed end 6 are all made of materials with good thermal conductivity, such as metal.

[0035] In this implementation plan,

[0036] 1. Connecting ring 1: Made of high-strength aluminum alloy, with an outer diameter of 50mm, an inner diameter of 30mm, and a thickness of 5mm, ensuring mechanical strength and high-temperature resistance.

[0037] 2. Clamping plate 2: Made of copper alloy, T-shaped structure, with a contact end width of 10mm and a thickness of 3mm, and a connecting end width of 8mm and a thickness of 3mm, fixedly connected to the movable rod 5. Copper alloy has good electrical and thermal conductivity, making it suitable for high-temperature environments.

[0038] 3. Positioning plate 3: Made of stainless steel, 60mm wide and 5mm thick, to ensure structural stability and corrosion resistance.

[0039] 4. Heat dissipation fins 4: Made of aluminum alloy, with a thickness of 3mm, a spacing of 5mm, an outer diameter of 60mm, and an inner diameter of 35mm. They are fixedly connected to the fixed end 6 to form a good heat dissipation channel.

[0040] 5. Movable rod 5: Made of high-strength steel, with a diameter of 6mm and a length of 30mm, ensuring mechanical strength and thermal conductivity.

[0041] 6. Fixed end 6: Made of copper alloy, with an inner diameter of 8mm, an outer diameter of 15mm, and a length of 20mm, it is fixedly connected to the heat dissipation fins 4.

[0042] 7. Blocking plate 7: Made of high-strength steel, with a diameter of 10mm and a thickness of 3mm, it is fixedly connected to the movable rod 5 to ensure stable support inside the fixed end 6.

[0043] 8. Compression Spring 8: Made of high-temperature resistant spring steel, with an outer diameter of 12mm, an inner diameter of 8mm, a free length of 15mm, and a compressed length of 10mm, providing elastic support to accommodate conductor expansion.

[0044] 9. Connecting ring 9: Made of high-strength aluminum alloy, with an outer diameter of 55mm, an inner diameter of 40mm, and a thickness of 4mm, it is fixedly connected to the positioning plate 3.

[0045] 10. Locking rod 10: Made of high-strength steel, with a diameter of 8mm and a length of 40mm, and locking nuts 11 are fitted at both ends to ensure a firm connection.

[0046] 11. Locking nut 11: Made of stainless steel, size M8, to ensure reliable locking.

[0047] By selecting the aforementioned materials and dimensions, this device can effectively adapt to conductor expansion in practical applications, reduce contact resistance, improve heat dissipation performance, and ensure stable operation in high-temperature environments. In particular, the T-shaped structure of the clamping plate 2 and the cooperation between the movable rod 5 and the compression spring 8 ensure that the connection remains tightly fitted when the conductor expands due to heat, preventing loosening or failure. Simultaneously, the selection of heat dissipation fins 4 and materials with good thermal conductivity further enhances the heat dissipation effect and extends the service life of the equipment.

[0048] The operating steps of this device are as follows: First, install the connecting ring 1 between the conductors of the wires and cables to be connected, ensuring that the clamping plates 2 are evenly distributed around the inner side of the connecting ring 1. Next, insert the movable rod 5 into the side of the clamping plate 2 near the connecting ring 1, ensuring that the movable rod 5 passes through the connecting ring 1. Then, fit the fixed end 6 onto the other end of the movable rod 5 and install it inside the heat dissipation fins 4. The heat dissipation fins 4 need to be fitted onto the outer ring of the connecting ring 1 and fixedly connected to the fixed end 6. The positioning plate 3 is installed on the upper and lower sides of the connecting ring 1 and the heat dissipation fins 4 to provide additional mechanical support. Inside the connecting ring 9, a locking rod 10 extends longitudinally through the connecting ring 1, and locking nuts 11 are fitted at both ends to ensure a firm connection. Finally, insert the conductor between the clamping plates 2. Through the cooperation of the compression spring 8 and the blocking plate 7, the clamping plates 2 can accommodate the expansion of the conductor while reducing contact resistance. The entire device ensures stable operation in high-temperature environments through the high-efficiency heat dissipation fins 4 and materials with good thermal conductivity.

[0049] Although the present invention has been disclosed above with reference to preferred embodiments, it is not intended to limit the present invention. Any person skilled in the art can make various modifications and alterations without departing from the spirit and scope of the present invention. Therefore, the scope of protection of the present invention should be determined by the claims.

Claims

1. A conductor connection structure for an insulated high-temperature resistant wire and cable, comprising a connecting ring (1), characterized in that: The connecting ring (1) is connected to a clamping plate (2), a positioning plate (3) and a heat dissipation fin (4). Several clamping plates (2) are evenly distributed around the inner side of the connecting ring (1). A movable rod (5) that passes through the connecting ring (1) is fixedly connected to the side of the clamping plate (2) near the connecting ring (1). A fixed end (6) is sleeved on the other end of the movable rod (5). The fixed end (6) is located inside the heat dissipation fin (4), and the heat dissipation fin (4) is sleeved on the outer ring of the connecting ring (1) and fixedly connected to the fixed end (6); The positioning plate (3) is located on the upper and lower sides of the connecting ring (1) and the heat dissipation fins (4).

2. The conductor connection structure of an insulated high-temperature resistant wire and cable according to claim 1, characterized in that: The clamping plate (2) is T-shaped and includes a contact end for contacting the conductor and a connecting end that is vertically and integrally connected to the contact end. The connecting end and the movable rod (5) are fixedly connected.

3. The conductor connection structure of an insulated high-temperature resistant wire and cable according to claim 2, characterized in that: The other end of the movable rod (5) is fixedly connected to a baffle plate (7) which is placed inside the fixed end (6) and has a diameter larger than the movable rod (5) itself. A compression spring (8) is placed inside the fixed end (6) on the other side of the baffle plate (7).

4. The conductor connection structure of an insulated high-temperature resistant wire and cable according to claim 1, characterized in that: The overall width of the positioning plate (3) is greater than the overall width of the clamping plate (2), the connecting ring (1) and the heat dissipation fins (4), and a number of evenly distributed connecting rings (9) are provided between the positioning plates (3).

5. The conductor connection structure of an insulated high-temperature resistant wire and cable according to claim 4, characterized in that: The connecting ring (1) is provided with a locking rod (10) that runs longitudinally through the connecting ring (1). Locking nuts (11) are fitted at both ends of the locking rod (10). The locking rod (10) is located in the diameter of the movable rod (5).

6. The conductor connection structure of an insulated high-temperature resistant wire and cable according to claim 1, characterized in that: The clamping plate (2), the movable rod (5), and the fixed end (6) are all made of materials with good thermal conductivity, such as metal.

Images