Ultraviolet dynamic sterilization and illumination integrated device for chicken foot slaughtering area

Abstract

The utility model provides an ultraviolet dynamic sterilization and illumination integrated device for a chicken foot slaughtering area, which belongs to the technical field of food processing and comprises a bearing mechanism, a fixing frame, a shock pad fixedly mounted at the bottom of the fixing frame, a material frame arranged at the top of the fixing frame and a screen arranged on the inner wall of the material frame. The vibration mechanism comprises a motor adaptively installed on the outer surface of the fixing frame, an adjusting assembly arranged at the top of the material frame and used for sterilizing the materials, and a driven assembly used in cooperation with the adjusting assembly during operation. Through mutual cooperation of the bearing mechanism and the vibrating mechanism, residual water on the surfaces of cleaned chicken feet is effectively removed, the motor drives the connecting rod and the cam to drive the material frame with the high inclination design to vibrate, the chicken feet are made to turn over on the screen, water is discharged, meanwhile, the adjusting assembly and the driven assembly are in linkage to control the ultraviolet lamp panel, and cleaning is facilitated. The irradiation angle and height can be flexibly adjusted, no dead angle in sterilization is ensured, the sterilization effect is enhanced, and the product quality is improved.

Description

Technical Field

[0001] This utility model belongs to the field of food processing technology, specifically relating to an integrated device for ultraviolet dynamic sterilization and lighting in chicken feet slaughtering areas. Background Technology

[0002] During the slaughtering and processing of chicken feet, the cleaned chicken feet often contain a large amount of moisture, and due to their irregular shape, they are prone to irradiation blind spots in traditional ultraviolet sterilization treatment, resulting in incomplete sterilization and affecting food safety and shelf life. Furthermore, existing equipment mostly uses fixed-angle irradiation, which cannot be dynamically adjusted according to the material's condition, limiting the sterilization effect. To solve these problems, a well-structured, highly automated, and efficient integrated device is needed to improve the hygiene and safety level and production efficiency of chicken feet processing.

[0003] In traditional processing methods, washed chicken feet usually contain a lot of moisture, which significantly reduces the penetrating power of ultraviolet (UV) light. This makes it difficult for UV light to effectively reach the surface of the chicken feet and the potential microorganisms inside. In addition, due to the irregular shape of chicken feet, UV light irradiation at a single fixed angle can easily create shadow areas, resulting in only the surface directly exposed to UV light being effectively sterilized. This not only reduces the overall sterilization effect of the UV lamp but may also affect the quality of the final product. Utility Model Content

[0004] The purpose of this invention is to provide an integrated ultraviolet dynamic sterilization and lighting device for chicken feet slaughtering areas, aiming to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution:

[0006] An integrated ultraviolet dynamic sterilization and lighting device for chicken feet slaughtering areas, including

[0007] The supporting mechanism includes a fixed frame, a shock-absorbing pad fixedly installed at the bottom of the fixed frame, a material frame set at the top of the fixed frame, a discharge hopper communicating with the material frame, and a screen set on the inner wall of the material frame;

[0008] The vibration mechanism includes a motor adapted to be installed on the outer surface of the fixed frame, a connecting rod fixedly connected to the output end of the motor via a coupling, a cam fixedly installed on the outer surface of the connecting rod, a limiting rod fixedly installed on the outer surface of the fixed frame for supporting the material frame, an adjustment component set on the top of the material frame for sterilizing the material, and a driven component used in conjunction with the adjustment component during operation.

[0009] The adjustment assembly includes a fixed plate fixedly installed on the outer surface of the material frame, a dual-head motor adapted to be installed on the outer surface of the fixed plate, a threaded rod fixedly connected to the output end of the dual-head motor via a coupling, L-shaped fixing blocks fixedly installed on both sides of the outer surface of the fixed plate, a sliding groove formed on the outer surface of the L-shaped fixing blocks, a slider slidably connected to the outer surface of the sliding groove, and an internal threaded block fixedly installed on the outer surface of the slider and threadedly connected to the threaded rod.

[0010] As a preferred embodiment of this utility model, the driven component includes a first guide rod that slides in contact with the inner surface of the L-shaped fixing block, a guide groove formed on the outer surface of the L-shaped fixing block and used in conjunction with the first guide rod, a fixing block fixedly installed on both sides of the outer surface of the fixing plate, a second guide rod that is rotatably connected to the inner surface of the fixing block, and an ultraviolet lamp plate that is rotatably connected to the first guide rod.

[0011] As a preferred embodiment of this utility model, the bottom of the material frame has a hollow structure, and a drainage hopper is provided at the bottom of the material frame.

[0012] In a preferred embodiment of this utility model, the other end of the connecting rod is rotatably connected to the fixed frame and a bearing sleeve for rotation is installed at the connection point, and the cam is in contact with the outer surface of the material frame.

[0013] In a preferred embodiment of this utility model, the limiting rod is rotatably connected to the fixing frame and a bearing sleeve for rotation is installed at the connection point. The limiting rod is symmetrically arranged on the outer surface of the material frame.

[0014] In a preferred embodiment of this utility model, the outer surface of the slide groove is in sliding contact with the inner surface of the slider, and the outer surface of the first guide rod is in sliding contact with the inner surface of the guide groove.

[0015] In a preferred embodiment of this utility model, the first guide rod and the second guide rod are rotatably connected and a bearing sleeve for rotation is installed at the connection point; the fixed block and the second guide rod are connected and a bearing sleeve for rotation is installed at the connection point; and the ultraviolet lamp plate and the first guide rod are connected and a bearing sleeve for rotation is installed at the connection point.

[0016] Compared with the prior art, the beneficial effects of this utility model are: through the cooperation of the bearing mechanism and the vibration mechanism, the residual moisture on the surface of the chicken feet after washing is effectively removed. The motor drives the connecting rod and cam to drive the material frame with a high inclination design to vibrate, causing the chicken feet to turn over on the screen and drain the water. At the same time, the adjustment component and the driven component are linked to control the ultraviolet lamp plate to realize flexible adjustment of the irradiation angle and height, ensuring sterilization without dead angles, enhancing the sterilization effect, and improving product quality. Attached Figure Description

[0017] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort. Among them:

[0018] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0019] Figure 2 This is a partial structural schematic diagram of the vibration mechanism of this utility model;

[0020] Figure 3 This is a schematic diagram of the structure of the adjustment component of this utility model;

[0021] Figure 4 This is a schematic diagram of the structure of the adjusting component and the driven component of this utility model.

[0022] In the diagram: 100, bearing mechanism; 101, fixed frame; 102, shock-absorbing pad; 103, material frame; 104, hopper; 105, screen; 200, vibration mechanism; 201, motor; 202, connecting rod; 203, cam; 204, limit rod; 205, adjusting component; 205a, fixed plate; 205b, double-headed motor; 205c, threaded rod; 205d, L-shaped fixed block; 205e, slide groove; 205f, slider; 205g, internal threaded block; 206, driven component; 206a, first guide rod; 206b, guide groove; 206c, fixed block; 206d, second guide rod; 206e, ultraviolet lamp plate. Detailed Implementation

[0023] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings.

[0024] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Those skilled in the art can make similar extensions without departing from the spirit of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0025] Secondly, the term "an embodiment" or "embodiment" as used herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The phrase "in one embodiment" appearing in different places in this specification does not necessarily refer to the same embodiment, nor is it a single or selective embodiment that excludes other embodiments.

[0026] Example

[0027] Reference Figures 1-4 This embodiment of the present invention provides an integrated ultraviolet dynamic sterilization and lighting device for chicken feet slaughtering areas, comprising:

[0028] The supporting mechanism 100 includes a fixed frame 101, a shock-absorbing pad 102 fixedly installed at the bottom of the fixed frame 101, a material frame 103 set at the top of the fixed frame 101, a discharge hopper 104 communicating with the material frame 103, and a screen 105 set on the inner wall of the material frame 103.

[0029] The vibration mechanism 200 includes a motor 201 adapted to be installed on the outer surface of the fixed frame 101, a connecting rod 202 fixedly connected to the output end of the motor 201 via a coupling, a cam 203 fixedly installed on the outer surface of the connecting rod 202, a limiting rod 204 fixedly installed on the outer surface of the fixed frame 101 for supporting the material frame 103, an adjustment component 205 set on the top of the material frame 103 for sterilizing the material, and a driven component 206 used in conjunction with the adjustment component 205 during operation.

[0030] The adjustment assembly 205 includes a fixed plate 205a fixedly installed on the outer surface of the material frame 103, a double-headed motor 205b adapted to be installed on the outer surface of the fixed plate 205a, a fixed block 206c fixedly connected to the output end of the double-headed motor 205b via a coupling, L-shaped fixed blocks 205d fixedly installed on both sides of the outer surface of the fixed plate 205a, a groove 205e formed on the outer surface of the L-shaped fixed block 205d, a slider 205f slidably connected to the outer surface of the groove 205e, and an internally threaded block 205g fixedly installed on the outer surface of the slider 205f and threadedly connected to the fixed block 206c.

[0031] Specifically, the driven component 206 includes a first guide rod 206a that slides in contact with the inner surface of the L-shaped fixing block 205d, a guide groove 206b formed on the outer surface of the L-shaped fixing block 205d and used in conjunction with the first guide rod 206a, a fixing block 206c fixedly installed on both sides of the outer surface of the fixing plate 205a, a second guide rod 206d rotatably connected to the inner surface of the fixing block 206c, and an ultraviolet lamp plate 206e rotatably connected to the first guide rod 206a.

[0032] Furthermore, the bottom of the material frame 103 has a hollow structure, and a drainage hopper is provided at the bottom of the material frame 103.

[0033] The cleaned chicken feet typically contain a large amount of moisture. When the material enters the material frame 103 through the hopper 104, the motor 201 is started. The motor 201 drives the connecting rod 202 to rotate. During the rotation of the connecting rod 202, the cam 203 rotates synchronously. The cam 203 is in contact with the outer surface of the material frame 103 and pushes it to generate vibration. The bottom of the material frame 103 adopts a hollow structure design and is equipped with a screen 105. At the same time, the material frame 103 is set with a high and low tilt angle, so that the material can effectively drain moisture under the action of vibration. After being filtered by the screen 105, the moisture flows into the drainage hopper set below, reducing the residual moisture on the surface of the chicken feet and improving the efficiency of subsequent ultraviolet sterilization.

[0034] Furthermore, the other end of the connecting rod 202 is rotatably connected to the fixed frame 101, and a bearing sleeve for rotation is installed at the connection point. The cam 203 is in contact with the outer surface of the material frame 103.

[0035] Furthermore, the limiting rod 204 is rotatably connected to the fixed frame 101, and a bearing sleeve for rotation is installed at the connection point. The limiting rod 204 is symmetrically arranged on the outer surface of the material frame 103.

[0036] Preferably, the outer surface of the slide groove 205e slides in contact with the inner surface of the slider 205f, and the outer surface of the first guide rod 206a slides in contact with the inner surface of the guide groove 206b.

[0037] When the material after moisture filtration enters the sterilization stage, efficient ultraviolet sterilization is achieved through the synergistic action of the adjusting component 205 and the driven component 206. The dual-head motor 205b is activated, with its output ends designed for opposite rotation; when one end rotates, the other remains relatively stationary, thereby driving the ultraviolet lamp plate 206e to adjust its angle. When the dual-head motor 205b is running, it drives the fixed block 206c to rotate. The fixed block 206c, through its threaded connection with the internal threaded block 205g, pushes it to move along the guide rail. The slider 205f and the internal threaded block... 205g is connected by a fixed installation method and slides synchronously in the groove 205e on the L-shaped fixed block 205d. During the movement of the slider 205f, the first guide rod 206a is displaced, and with the cooperation of the second guide rod 206d, the irradiation angle of the ultraviolet lamp plate 206e can be flexibly adjusted. When the output ends of both sides of the dual-head motor 205b are running at the same time, the ultraviolet lamp plate 206e can be adjusted up and down through the linkage structure, so as to adapt to chicken feet materials of different thicknesses or stacking heights, ensuring the uniformity of ultraviolet irradiation and sterilization effect.

[0038] It should be noted that the first guide rod 206a and the second guide rod 206d are rotatably connected and a bearing sleeve for rotation is installed at the connection. The fixed block 206c and the second guide rod 206d are connected and a bearing sleeve for rotation is installed at the connection. The ultraviolet lamp plate 206e and the first guide rod 206a are connected and a bearing sleeve for rotation is installed at the connection.

[0039] During use, when the cleaned chicken feet material enters the feeding hopper 104 and falls into the material frame 103, the motor 201 is started. The motor 201 drives the connecting rod 202 to rotate via a coupling. A cam 203 is installed on the outer surface of the connecting rod 202 and fits against the outer wall of the material frame 103. As the connecting rod 202 rotates, it drives the cam 203 to rotate synchronously, thereby causing the material frame 103 to vibrate periodically. At the same time, the limit rods 204 are symmetrically installed on both sides of the material frame 103 and are rotatably connected to the fixing frame 101 through bearing sleeves, playing a stable support role and ensuring that the vibration process is smooth and reliable. The material frame 103 adopts a high and low tilt angle design. Under the action of vibration, the chicken feet material is displaced and turned over, so that the water attached to the surface can be fully discharged. The water is filtered by the screen 105 and flows into the drain hopper below, thereby reducing residual water and creating good conditions for subsequent ultraviolet sterilization. When adjustment is needed... When adjusting the angle of the UV lamp panel 206e, the dual-head motor 205b is activated, with its two ends rotating in opposite directions. One end rotates while the other remains relatively stationary, causing the fixed block 206c to drive the internal thread block 205g to move along the guide rail. This, in turn, pushes the slider 205f to slide in the groove 205e of the L-shaped fixed block 205d. As the slider 205f moves, it drives the first guide rod 206a. Through the coordinated movement of the guide groove 206b and the second guide rod 206d, the irradiation angle of the UV lamp panel 206e can be flexibly adjusted. If height adjustment is required, the output ends of both sides of the dual-head motor 205b operate simultaneously. Through the linkage structure, the first guide rod 206a and the second guide rod 206d work together to make the UV lamp panel 206e rise and fall, adapting to chicken feet materials of different thicknesses and ensuring uniform UV irradiation and thorough sterilization.

[0040] In summary, through the cooperation of the bearing mechanism 100 and the vibration mechanism 200, the residual moisture on the surface of the chicken feet after washing is effectively removed. The motor 201 drives the connecting rod 202 and the cam 203 to cause the highly inclined material frame 103 to vibrate, causing the chicken feet to turn over on the screen 105 and drain the moisture. At the same time, the adjusting component 205 and the driven component 206 work together to control the ultraviolet lamp plate 206e, so as to realize the flexible adjustment of the irradiation angle and height, ensuring sterilization without dead angles, enhancing the sterilization effect, and improving product quality.

[0041] It is important to note that the constructions and arrangements of this application shown in several different exemplary embodiments are merely illustrative. Although only a few embodiments are described in detail in this disclosure, those who consult this disclosure will readily understand that many modifications are possible (e.g., changes in the size, dimensions, structure, shape and proportion of various elements, as well as parameter values ​​(e.g., temperature, pressure, etc.), mounting arrangements, use of materials, color, orientation, etc.) without substantially departing from the novel teachings and advantages of the subject matter described in this application). For example, an element shown as integrally formed may be composed of multiple parts or elements, the position of elements may be inverted or otherwise altered, and the nature or number or position of discrete elements may be changed or altered. Therefore, all such modifications are intended to be included within the scope of this utility model. The order or sequence of any process or method steps may be changed or rearranged according to alternative embodiments. In the claims, any "device plus function" clause is intended to cover the structure described herein that performs the function, and not only structural equivalents but also equivalent structures. Without departing from the scope of this invention, other substitutions, modifications, alterations, and omissions may be made in the design, operation, and arrangement of the exemplary embodiments. Therefore, this invention is not limited to the specific embodiments, but extends to various modifications that still fall within the scope of the appended claims.

[0042] Furthermore, in order to provide a concise description of exemplary embodiments, not all features of actual embodiments (i.e., those features that are not relevant to the best mode of carrying out the present invention as currently considered, or those features that are not relevant to implementing the present invention) may be omitted.

[0043] It should be understood that numerous specific implementation decisions can be made during the development of any practical implementation, such as in any engineering or design project. Such development efforts may be complex and time-consuming, but for those skilled in the art who benefit from this disclosure, the development effort will be a routine work of design, manufacturing, and production without requiring much experimentation.

[0044] It should be noted that the above embodiments are only used to illustrate the technical solution of this utility model and are not intended to limit it. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solution of this utility model without departing from the spirit and scope of the technical solution of this utility model, and all such modifications or substitutions should be covered within the scope of the claims of this utility model.

Claims

1. A device for the integration of UV dynamic disinfection lighting in the foot slaughter area of a chicken, characterized by: include, The supporting mechanism (100) includes a fixed frame (101), a shock-absorbing pad (102) fixedly installed at the bottom of the fixed frame (101), a material frame (103) set at the top of the fixed frame (101), a discharge hopper (104) communicating with the material frame (103), and a screen (105) set on the inner wall of the material frame (103); The vibration mechanism (200) includes a motor (201) adapted to be installed on the outer surface of the fixed frame (101), a connecting rod (202) fixedly connected to the output end of the motor (201) via a coupling, a cam (203) fixedly installed on the outer surface of the connecting rod (202), a limiting rod (204) fixedly installed on the outer surface of the fixed frame (101) for supporting the material frame (103), an adjustment component (205) disposed on the top of the material frame (103) for sterilizing the material, and a driven component (206) used in conjunction with the adjustment component (205) during operation; The adjustment assembly (205) includes a fixed plate (205a) fixedly installed on the outer surface of the material frame (103), a double-headed motor (205b) adapted to be installed on the outer surface of the fixed plate (205a), a fixed block (206c) fixedly connected to the output end of the double-headed motor (205b) via a coupling, L-shaped fixed blocks (205d) fixedly installed on both sides of the outer surface of the fixed plate (205a), a groove (205e) formed on the outer surface of the L-shaped fixed block (205d), a slider (205f) slidably connected to the outer surface of the groove (205e), and an internally threaded block (205g) fixedly installed on the outer surface of the slider (205f) and threadedly connected to the fixed block (206c).

2. The integrated ultraviolet dynamic sterilization and lighting device for chicken feet slaughtering areas according to claim 1, characterized in that: The driven component (206) includes a first guide rod (206a) that slides in contact with the inner surface of the L-shaped fixing block (205d), a guide groove (206b) formed on the outer surface of the L-shaped fixing block (205d) and used in conjunction with the first guide rod (206a), fixing blocks (206c) fixedly installed on both sides of the outer surface of the fixing plate (205a), a second guide rod (206d) that is rotatably connected to the inner surface of the fixing block (206c), and an ultraviolet lamp plate (206e) that is rotatably connected to the first guide rod (206a).

3. The integrated ultraviolet dynamic sterilization and lighting device for chicken feet slaughtering areas according to claim 2, characterized in that: The bottom of the material frame (103) has a hollow structure, and a drainage hopper is provided at the bottom of the material frame (103).

4. The integrated ultraviolet dynamic sterilization and lighting device for chicken feet slaughtering areas according to claim 3, characterized in that: The other end of the connecting rod (202) is rotatably connected to the fixed frame (101), and a bearing sleeve for rotation is installed at the connection. The cam (203) is in contact with the outer surface of the material frame (103).

5. The integrated ultraviolet dynamic sterilization and lighting device for chicken feet slaughtering areas according to claim 4, characterized in that: The limiting rod (204) is rotatably connected to the fixing frame (101), and a bearing sleeve for rotation is installed at the connection. The limiting rod (204) is symmetrically arranged on the outer surface of the material frame (103).

6. The integrated ultraviolet dynamic sterilization and lighting device for chicken feet slaughtering areas according to claim 5, characterized in that: The outer surface of the slide groove (205e) is in sliding contact with the inner surface of the slider (205f), and the outer surface of the first guide rod (206a) is in sliding contact with the inner surface of the guide groove (206b).

7. The integrated ultraviolet dynamic sterilization and lighting device for chicken feet slaughtering areas according to claim 6, characterized in that: The first guide rod (206a) is rotatably connected to the second guide rod (206d), and a bearing sleeve for rotation is installed at the connection. The fixed block (206c) is connected to the second guide rod (206d), and a bearing sleeve for rotation is installed at the connection. The ultraviolet lamp plate (206e) is connected to the first guide rod (206a), and a bearing sleeve for rotation is installed at the connection.

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