Sound wave soot blower convenient to overhaul
By designing a snap-fit connection device and positioning device, the installation and disassembly process of the acoustic sootblower is simplified, the problem of difficult maintenance is solved, convenient maintenance is achieved, and the durability and production efficiency of the equipment are improved.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- LANZHOU JIESHENG ENVIRONMENTAL PROTECTION TECH ENG CO LTD
- Filing Date
- 2025-04-29
- Publication Date
- 2026-05-01
AI Technical Summary
Existing sonic soot blowers are difficult to maintain in high-temperature, high-dust, and high-vibration environments. Traditional threaded fixing methods result in cumbersome disassembly and installation, affecting production efficiency and equipment stability.
The connection and positioning devices adopt a snap-fit method, which simplifies the installation and disassembly process. Through the cooperation of the positioning device and the connection device, and the synergistic effect of the pressing plate, damping rod and compression spring, convenient maintenance can be achieved.
Reduce maintenance difficulty, save time, extend equipment life, reduce maintenance costs, ensure stable equipment operation, and improve production efficiency.
Smart Images

Figure CN224181558U_ABST
Abstract
Description
An easy-to-maintain acoustic soot blower Technical Field
[0001] This utility model relates to the field of acoustic soot blowers, specifically to an acoustic soot blower that is easy to maintain. Background Technology
[0002] In industrial production, such as in thermal power plants and cement plants, equipment like boilers and dust collectors are prone to ash accumulation during operation. This ash not only reduces the heat transfer efficiency of the equipment and increases energy consumption, but it can also affect the normal operation of the equipment and even cause safety hazards. Acoustic sootblowers, as a commonly used ash cleaning device, play an important role in these environments. However, existing acoustic sootblowers have revealed maintenance difficulties in complex industrial environments. Due to the harsh working conditions of high temperature, high dust, and strong vibration, the reinforcing components of the sootblower are prone to loosening and require maintenance. However, the structural design of traditional acoustic sootblowers makes the installation and disassembly process cumbersome. The connection between the outer shell and the main body is mostly fixed by threads, requiring various professional tools and a certain amount of time to complete the disassembly and installation, resulting in long-term equipment downtime, which in turn affects maintenance efficiency and ultimately affects the continuity of the entire production process. Summary of the Invention
[0003] (a) Technical problems to be solved
[0004] To address the shortcomings of existing technologies, this utility model provides an easy-to-maintain acoustic sootblower. By designing connecting and positioning devices, the installation and disassembly process is simplified. The snap-fit method replaces the traditional threaded fixing method, thereby improving maintenance efficiency, enhancing equipment durability, effectively solving the maintenance problems of traditional sootblowers, ensuring the stable operation of industrial equipment, and thus improving production efficiency.
[0005] (II) Technical Solution
[0006] To achieve the above objectives, this utility model is implemented through the following technical solution: an easy-to-maintain acoustic soot blower, including a positioning device, the positioning device including a fixed shell, an air inlet pipe fixedly connected to the inner wall of the fixed shell through a connecting hole, a sound amplification pipe fixedly connected to the inner wall of the fixed shell, a connecting block slidably connected to the outer wall of the fixed shell, a thin film fixedly connected to the outer wall of the connecting block, and further including: a connecting device, the outer wall of the connecting device being fixedly connected to the outer wall of the connecting block;
[0007] Preferably, the connecting device includes a connecting plate, a limiting block fixedly connected to the side wall of the connecting plate, a limiting ring fixedly connected to the outer wall of the top of the connecting plate, damping rods symmetrically fixedly connected to the inner wall of the connecting plate, a compression spring sleeved on the outside of the damping rods, a pressing plate fixedly connected to the outer wall of the top of the damping rods, the outer wall of the pressing plate slidingly connected to the side wall of the limiting block through a limiting groove, the inner wall of the pressing plate slidingly connected to the outer wall of the limiting ring through an annular groove, and a push-in groove provided on the outer wall of the pressing plate. Through the cooperation of the connecting device and the positioning device, the installation and disassembly of the acoustic sootblower becomes convenient. The pressing plate, damping rod, and compression spring work together to ensure smooth operation and dust prevention, reducing maintenance difficulty.
[0008] Preferably, the positioning device further includes a protective shell, the wall of which has a snap-fit groove, the outer wall of which is slidably connected to the outer wall of the pressing plate through a push-in groove, the outer wall of the pressing plate being snapped into the inner wall of the protective shell through the snap-fit groove, the connecting hole being opened in the wall of the fixed shell, and the outer wall of the bottom of the connecting plate being fixedly connected to the outer wall of the connecting block.
[0009] Preferably, the top end of the compression spring is fixedly connected to the outer wall of the pressing plate, the bottom end of the compression spring is fixedly connected to the inner wall of the connecting plate, the annular groove is formed in the wall of the pressing plate, and the limiting groove is formed in the wall of the pressing plate, which ensures smooth operation and dust prevention, reduces maintenance difficulty and saves time. Its durable design extends the overall service life, reduces maintenance costs, and provides reliable protection for long-term use.
[0010] (III) Beneficial Effects
[0011] This invention provides an acoustic soot blower that is easy to maintain. It has the following advantages:
[0012] (i) The acoustic soot blower, through the cooperation of the connecting device and the positioning device, makes the installation and disassembly of the acoustic soot blower easy. The pressing plate, damping rod and compression spring work together to ensure smooth operation and dust prevention, reduce maintenance difficulty and save time. Its durable design extends the overall service life, reduces maintenance costs and provides a reliable guarantee for long-term use. Attached Figure Description
[0013] Figure 1 is a schematic diagram of the overall structure of this utility model;
[0014] Figure 2 is a schematic diagram of the overall internal structure of this utility model;
[0015] Figure 3 is a schematic diagram of the internal structure of the positioning device of this utility model;
[0016] Figure 4 is a schematic diagram of the internal structure of the connecting device of this utility model;
[0017] Figure 5 is a partial structural schematic diagram of the connecting plate of this utility model;
[0018] Figure 6 is a partial structural diagram of the pressing plate of this utility model.
[0019] In the diagram: 1. Positioning device; 2. Air inlet pipe; 3. Amplifying pipe; 4. Connecting block; 5. Membrane; 6. Connecting device; 11. Fixing shell; 12. Connecting hole; 13. Protective shell; 14. Snap-fit groove; 61. Connecting plate; 62. Damping rod; 63. Compression spring; 64. Pressing plate; 65. Limiting block; 66. Limiting ring; 67. Push-in groove; 68. Limiting groove; 69. Annular groove. Detailed Implementation
[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0021] Please refer to Figures 1-6. This utility model provides a technical solution: an easy-to-maintain acoustic sootblower, including a positioning device 1. The positioning device 1 includes a fixed shell 11, an air inlet pipe 2 fixedly connected to the inner wall of the fixed shell 11 through a connecting hole 12, a loudspeaker pipe 3 fixedly connected to the inner wall of the fixed shell 11, a connecting block 4 slidably connected to the outer wall of the fixed shell 11, and a diaphragm 5 fixedly connected to the outer wall of the connecting block 4. It also includes a connecting device 6, the outer wall of which is fixedly connected to the outer wall of the connecting block 4. The fixed shell 11 of the positioning device 1 provides the installation foundation for the entire sootblower. The connecting hole 12 in its wall is used to fix the air inlet pipe 2, so that compressed air can be stably input into the fixed shell 11. After the air enters, it flows through the amplifier pipe 3 inside the fixed shell 11 and contacts the diaphragm 5. At this time, under the action of pressure, the diaphragm 5 bends. At this time, the air enters the amplifier pipe 3 from the gap between the diaphragm 5 and the inlet of the amplifier pipe 3. After the air flows, the pressure inside the fixed shell 11 changes. Due to the atmospheric pressure on the side of the connecting block 4, the diaphragm 5 on the connecting block 4 re-fits the inlet of the amplifier pipe 3. The vibration of the diaphragm 5 causes the air to vibrate, thereby realizing the soot blowing operation.
[0022] The connecting device 6 includes a connecting plate 61. A limit block 65 is fixedly connected to the side wall of the connecting plate 61, and a limit ring 66 is fixedly connected to the outer wall of the top of the connecting plate 61. A damping rod 62 is symmetrically fixedly connected to the inner wall of the connecting plate 61. A compression spring 63 is sleeved on the outside of the damping rod 62. A pressing plate 64 is fixedly connected to the outer wall of the top of the damping rod 62. The outer wall of the pressing plate 64 is slidably connected to the side wall of the limit block 65 through a limiting groove 68. The inner wall of the pressing plate 64 is slidably connected to the outer wall of the limit ring 66 through an annular groove 69. A push-in groove 67 is opened on the outer wall of the pressing plate 64. The bottom of the connecting plate 61 is fixed to the outer wall of the connecting block 4. The damping rod 62, which is symmetrically fixed on the top, is fitted with a compression spring 63. The top end is connected to a pressing plate 64. When it is necessary to install or remove the connecting block 4, the pressing plate 64 is pressed, the compression spring 63 is compressed, and the damping rod 62 acts as a buffer to slow down the descent speed of the pressing plate 64 and prevent excessive pressing. The pressing plate 64 is slidably connected to the limiting block 65 through the limiting groove 68 and to the limiting ring 66 through the annular groove 69, which ensures that the pressing plate 64 moves smoothly. At the same time, it surrounds and protects the compression spring 63 to prevent dust from entering the compression spring 63 and ensures that the compression spring 63 is not affected by dust in the future, thus ensuring normal use.
[0023] The positioning device 1 also includes a protective shell 13. A snap-fit groove 14 is provided in the wall of the protective shell 13. The outer wall of the protective shell 13 is slidably connected to the outer wall of the pressing plate 64 through a push-in groove 67. The outer wall of the pressing plate 64 is snapped into the inner wall of the protective shell 13 through the snap-fit groove 14. A connecting hole 12 is provided in the wall of the fixed shell 11. The outer wall of the bottom of the connecting plate 61 is fixedly connected to the outer wall of the connecting block 4. The push-in groove 67 provided in the outer wall of the pressing plate 64 is used to assist in inserting the protective shell 13. When the pressing plate 64 is inserted into the protective shell 13 along the push-in groove 67 and reaches the position of the snap-fit groove 14, the pressing plate 64 is released, the compression spring 63 rebounds, and the pressing plate 64 will snap into the snap-fit groove 14 on the inner wall of the protective shell 13, thereby fixing the protective shell 13 and thus fixing the position of the film 5.
[0024] The top end of the compression spring 63 is fixedly connected to the outer wall of the pressing plate 64, and the bottom end of the compression spring 63 is fixedly connected to the inner wall of the connecting plate 61. The annular groove 69 is formed in the wall of the pressing plate 64, and the limiting groove 68 is formed in the wall of the pressing plate 64.
[0025] In use, this acoustic soot blower operates in conjunction with the positioning device 1 and the connecting device 6 to achieve soot blowing while providing convenient maintenance. The fixed shell 11 of the positioning device 1 provides the installation foundation for the entire soot blower. The connecting hole 12 in its wall is used to fix the air inlet pipe 2, allowing compressed air to be stably input into the fixed shell 11. After the air enters, it flows through the amplifier tube 3 inside the fixed shell 11 and contacts the diaphragm 5. At this time, under the action of pressure, the diaphragm 5 bends. Air then enters the amplifier tube 3 through the gap between the diaphragm 5 and the inlet of the amplifier tube 3. After the air flows, the pressure inside the fixed shell 11 changes. Due to the atmospheric pressure on the side of the connecting block 4, the diaphragm 5 on the connecting block 4 re-fits the inlet of the amplifier tube 3 and vibrates, thereby causing the air to vibrate. The amplifier tube 3 connected to the inner wall of the fixed shell 11 can amplify the sound waves, enhance the soot blowing effect, and thus realize the soot blowing operation.
[0026] The connecting device 6 is mainly used to facilitate the maintenance of the protective shell 13. The bottom of the connecting plate 61 is fixed to the outer wall of the connecting block 4. A damping rod 62, which is symmetrically fixed on the plate, is fitted with a compression spring 63. The top of the rod is connected to a pressing plate 64. When the connecting block 4 needs to be installed or removed, the pressing plate 64 is pressed. The compression spring 63 is compressed, and the damping rod 62 acts as a buffer to slow down the descent speed of the pressing plate 64 and prevent excessive pressing. The pressing plate 64 is slidably connected to the limiting block 65 through the limiting groove 68 and to the limiting ring 66 through the annular groove 69, ensuring the pressing plate... The pressure plate 64 moves smoothly while surrounding and protecting the compression spring 63 to prevent dust from entering the compression spring 63, ensuring that the compression spring 63 is not easily affected by dust in the future, thus ensuring normal use. The push-in groove 67 opened on the outer wall of the pressure plate 64 is used to assist in inserting the protective shell 13. When the pressure plate 64 is inserted into the protective shell 13 along the push-in groove 67 and reaches the snap-fit groove 14, the pressure plate 64 is released, the compression spring 63 rebounds, and the pressure plate 64 will snap into the snap-fit groove 14 on the inner wall of the protective shell 13, thereby fixing the protective shell 13 and thus fixing the position of the film 5.
[0027] In daily use, the soot blower ensures the normal operation of the equipment. During maintenance, the connecting device 6 makes the installation and removal of the protective shell 13 simple and convenient, reducing maintenance difficulty and saving maintenance time. At the same time, the damping rod 62 and the compression spring 63 not only ensure the stability of the pressing operation, but also enhance the durability of the device and extend the service life of the equipment.
[0028] It should be noted that, in this document, relational terms such as "first" and "second" are used merely to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.
[0029] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. An easy-to-maintain acoustic soot blower, comprising a positioning device (1), the positioning device (1) comprising a fixed shell (11), an air inlet pipe (2) fixedly connected to the inner wall of the fixed shell (11) through a connecting hole (12), a sound amplification pipe (3) fixedly connected to the inner wall of the fixed shell (11), a connecting block (4) slidably connected to the outer wall of the fixed shell (11), and a thin film (5) fixedly connected to the outer wall of the connecting block (4), characterized in that: Also includes: A connecting device (6) is fixedly connected to the outer wall of a connecting block (4). The connecting device (6) includes a connecting plate (61). A limiting block (65) is fixedly connected to the side wall of the connecting plate (61). A limiting ring (66) is fixedly connected to the outer wall of the top of the connecting plate (61). A damping rod (62) is symmetrically fixedly connected to the inner wall of the connecting plate (61). A compression spring (63) is sleeved on the outside of the damping rod (62). A pressing plate (64) is fixedly connected to the outer wall of the top of the damping rod (62). The outer wall of the pressing plate (64) is slidably connected to the side wall of the limiting block (65) through a limiting groove (68). The inner wall of the pressing plate (64) is slidably connected to the outer wall of the limiting ring (66) through an annular groove (69). A push-in groove (67) is opened on the outer wall of the pressing plate (64).
2. The acoustic soot blower for easy maintenance according to claim 1, characterized in that: The positioning device (1) also includes a protective shell (13), and a snap-fit groove (14) is provided in the wall of the protective shell (13).
3. The acoustic soot blower for easy maintenance according to claim 2, characterized in that: The outer wall of the protective shell (13) is slidably connected to the outer wall of the pressing plate (64) through the push-in groove (67), and the outer wall of the pressing plate (64) is engaged with the inner wall of the protective shell (13) through the snap-fit groove (14).
4. The acoustic soot blower for easy maintenance according to claim 2, characterized in that: The connecting hole (12) is opened in the wall of the fixed shell (11), and the outer wall of the bottom of the connecting plate (61) is fixedly connected to the outer wall of the connecting block (4).
5. The acoustic soot blower for easy maintenance according to claim 1, characterized in that: The top end of the compression spring (63) is fixedly connected to the outer wall of the pressing plate (64), and the bottom end of the compression spring (63) is fixedly connected to the inner wall of the connecting plate (61).
6. The acoustic soot blower for easy maintenance according to claim 1, characterized in that: The annular groove (69) is formed in the wall of the pressing plate (64), and the limiting groove (68) is formed in the wall of the pressing plate (64).