Automatic precision forming device for electromagnetic valve stamping part
By designing an automated precision forming device, which uses laser sensors to detect the position of the solenoid valve housing and automatically clamps and grinds it, the problem of low production efficiency of solenoid valve stamping parts has been solved, and continuous production and efficient processing have been achieved.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- NANTONG KUNDA METAL PROD CO LTD
- Filing Date
- 2025-06-04
- Publication Date
- 2026-05-01
AI Technical Summary
The existing production method for solenoid valve stamping parts is slow, the production process is discontinuous, there is a lot of waiting time, and the production efficiency is low.
An automated precision forming device for solenoid valve stamping parts was designed, including a punch press, a waste hopper, a straightening square tube, a transfer frame, a grinding assembly, and a clamping assembly. When the solenoid valve housing reaches the designated position using a laser sensor, the clamping assembly automatically clamps it and starts the grinding assembly for grinding, thus achieving continuous production.
This enables continuous production of solenoid valve housings, improving production efficiency, reducing waiting time, and enhancing the continuity of the production process.
Smart Images

Figure CN224181813U_ABST
Abstract
Description
Automated Precision Forming Equipment for Electromagnetic Valve Stamping Parts Technical Field
[0001] This utility model relates to the field of solenoid valve manufacturing, and in particular to an automated precision forming device for solenoid valve stamping parts. Background Technology
[0002] Solenoid valve stamping parts refer to various components or parts used in solenoid valves manufactured through stamping processes. During the stamping process, burrs may be generated on the edges of the solenoid valve housing, affecting its appearance. Therefore, the solenoid valve housing needs to be polished to improve production quality.
[0003] The existing production of solenoid valve stamping parts usually involves first stamping the solenoid valve housing with a punch press. After stamping, the solenoid valve housing is then manually transferred to a designated position, fixed with a fixture, and then polished with a grinding tool. However, this production method is slow, the entire production process is discontinuous, there is a lot of waiting time, and the production efficiency is low.
[0004] Therefore, it is necessary to design an automated precision forming device for solenoid valve stamping parts that can clamp and grind the solenoid valve housing when it is detected to have reached the specified position, so as to achieve continuous production and improve production efficiency. Summary of the Invention
[0005] To overcome the shortcomings of existing solenoid valve stamping production methods, such as slow production speed, discontinuous production process, large waiting time, and low production efficiency, this utility model provides an automated precision forming device for solenoid valve stamping parts that can clamp and grind the solenoid valve housing when it reaches a designated position, thereby achieving continuous production and improving production efficiency.
[0006] The technical solution is: an automated precision forming device for solenoid valve stamping parts, including a punch press, a waste hopper, a straightening square tube, a transfer frame, a grinding component, and a clamping component. The waste hopper is connected to the front of the punch press, and the straightening square tube is connected to the lower side of the waste hopper. A transfer frame is placed in front of the punch press, and multiple solenoid valve housings are placed on the upper side of the transfer frame. A grinding component capable of automatically grinding the solenoid valve housings is provided on the transfer frame. A clamping component capable of automatically clamping the solenoid valve housings when they reach a designated position is provided on the left side of the transfer frame.
[0007] Furthermore, the waste hopper has an inclined structure.
[0008] Furthermore, the grinding assembly includes a bracket, a sliding frame, an electric push rod, a mounting frame, a motor, and a grinding sleeve. The upper left side of the transmission frame is connected to the bracket, and the front and rear sides of the bracket are connected to the sliding frames. The sliding frames are slidably connected to the mounting frames. The upper part of the bracket is connected to the electric push rod, and the electric push rod and the processor are electrically connected through a control module. The telescopic end of the electric push rod is connected to the mounting frame, and the left side of the mounting frame is connected to the motor. The motor and the processor are electrically connected through a control module, and the grinding sleeve is connected to the output shaft of the motor.
[0009] Furthermore, the right side of the support has a folded structure.
[0010] Furthermore, it also includes guide plates, with guide plates connected to both the front and rear of the transmission frame.
[0011] Furthermore, it also includes a clamping assembly, which includes a first rack, a gear, a second rack, a flexible clamp, a sliding sleeve, and a laser sensor. The first rack is connected to the lower sides of both the front and rear parts of the mounting frame. The upper left part of the transmission frame has two rotating shafts, one in front and one behind. Gears are connected to the left and right sides of the rotating shafts. The first rack meshes with its adjacent gear. The upper left part of the transmission frame has two sliding sleeves, one in front and one behind. Laser sensors are connected to the upper side of the sliding sleeves. The laser sensors are electrically connected to the electric push rods. Flexible clamps are slidably connected to the sliding sleeves. The side of the flexible clamps that is far apart from each other is connected to a second rack. The second rack is slidably connected to the sliding sleeves. The second rack meshes with its adjacent gear.
[0012] The beneficial effects are as follows: 1. This utility model moves the first rack downward, and the first rack meshes with the gear and the gear meshes with the second rack, so that the flexible clamping blocks move closer to each other to clamp the solenoid valve housing. Then the motor is started to drive the grinding sleeve to rotate, so that the solenoid valve housing can be clamped and ground when it is detected that it has reached the specified position, thus achieving continuous production and improving production efficiency.
[0013] 2. This utility model uses a transmission frame to convey the solenoid valve housing to the left, so that the solenoid valve housing is located between the guide plates. The guide plates then centrally transport the solenoid valve housing, achieving the effect of centrally transporting the solenoid valve housing, which facilitates subsequent processing. Attached Figure Description
[0014] Figure 1 is a three-dimensional structural diagram of this utility model.
[0015] Figure 2 is a three-dimensional structural diagram of the components of this utility model, such as the straightening square tube and the transmission frame.
[0016] Figure 3 is a three-dimensional structural diagram of the mounting bracket and the first rack of this utility model.
[0017] Figure 4 is a three-dimensional structural diagram of the flexible clamping block and sliding sleeve of this utility model.
[0018] Component names and serial numbers in the diagram: 1_Punch press, 2_Scrap hopper, 3_Straightening square tube, 4_Transfer frame, 5_Solenoid valve housing, 6_Guide plate, 7_Bracket, 8_Sliding frame, 9_Electric push rod, 10_Mounting frame, 11_First rack, 12_Motor, 13_Grinding sleeve, 14_Gear, 15_Second rack, 16_Flexible clamp, 17_Sliding sleeve, 18_Laser sensor. Detailed Implementation
[0019] The technical solution of this utility model will be further described below with reference to the accompanying drawings.
[0020] An automated precision forming device for solenoid valve stamping parts, as shown in Figures 1 and 2, includes a punch press 1, a waste hopper 2, a straightening square tube 3, a transfer frame 4, a guide plate 6, a grinding assembly, and a clamping assembly. The waste hopper 2 is connected to the front of the punch press 1. The waste hopper 2 has an inclined structure to facilitate material discharge. The straightening square tube 3 is connected to the lower side of the waste hopper 2. The transfer frame 4 is placed in front of the punch press 1. Five solenoid valve housings 5 are placed on the upper side of the transfer frame 4. The guide plates 6 are connected to both the front and rear parts of the transfer frame 4. The grinding assembly is provided on the transfer frame 4. The clamping assembly is provided on the left side of the transfer frame 4.
[0021] As shown in Figure 3, the grinding assembly includes a bracket 7, a sliding frame 8, an electric push rod 9, a mounting frame 10, a motor 12, and a grinding sleeve 13. The upper left side of the transmission frame 4 is connected to the bracket 7. The right side of the bracket 7 has a folded structure for easy material guiding. The front and rear sides of the bracket 7 are connected to the sliding frames 8, which are slidably connected to the mounting frame 10. The upper part of the bracket 7 is connected to the electric push rod 9, which is electrically connected to the processor through a control module. The telescopic end of the electric push rod 9 is connected to the mounting frame 10. The left side of the mounting frame 10 is connected to the motor 12, which is electrically connected to the processor through a control module. The output shaft of the motor 12 is connected to the grinding sleeve 13.
[0022] As shown in Figures 3 and 4, the system also includes a clamping assembly, which includes a first rack 11, a gear 14, a second rack 15, a flexible clamping block 16, a sliding sleeve 17, and a laser sensor 18. The mounting frame 10 has two first racks 11 connected to its lower front and rear sides. The upper left side of the transmission frame 4 has two rotating shafts, one in the front and one in the rear. The left and right sides of the rotating shafts are connected to gears 14. The first rack 11 meshes with its adjacent gear 14. The upper left side of the transmission frame 4 has two sliding sleeves 17 connected to its front and rear sides. The upper side of the sliding sleeves 17 is connected to a laser sensor 18. The laser sensor 18 is electrically connected to the electric push rod 9. The sliding sleeves 17 are all slidably connected to the flexible clamping blocks 16. The side of the flexible clamping blocks 16 that is far apart from each other is connected to the second rack 15. The second rack 15 is slidably connected to the sliding sleeves 17 and meshes with its adjacent gear 14.
[0023] When using this device, the punch press 1 is first placed in the automated precision forming area for solenoid valve stamping parts. The punch press 1 then stamps the solenoid valve housing 5, causing the stamped housing 5 to exit from the centering square tube 3, while the waste material exits from the waste hopper 2. Next, the solenoid valve housing 5 is conveyed to the left via the transfer frame 4, positioning it between the guide plates 6. The guide plates 6 then centrally transport the solenoid valve housing 5, facilitating subsequent processing. When the laser sensor 18 detects that the solenoid valve housing 5 has moved below the grinding sleeve 13, the transfer frame 4 closes, and simultaneously, the processor activates the electric push rod 9 via the control module, driving... The mounting bracket 10 moves downward, causing the grinding sleeve 13 to move downward. As the mounting bracket 10 moves downward, it also drives the first rack 11 to move downward. The first rack 11 meshes with the gear 14, causing the gear 14 to rotate. The gear 14 meshes with the second rack 15, causing the second rack 15 to move inward on the sliding sleeve 17. This causes the flexible clamping blocks 16 to come closer together and clamp the solenoid valve housing 5. Then, the processor starts the motor 12 through the control module, which drives the grinding sleeve 13 to rotate. The grinding sleeve 13 then grinds the solenoid valve housing 5. This allows for clamping and grinding when the solenoid valve housing 5 reaches the designated position, enabling continuous production and improving production efficiency.
[0024] The above description is only a preferred embodiment of the present utility model. It should be noted that for those skilled in the art, several improvements and modifications can be made without departing from the principle of the present utility model, and these improvements and modifications should also be considered within the protection scope of the present utility model.
Claims
1. An automated precision forming device for solenoid valve stamping parts, characterized in that, It includes a punch press (1), a waste hopper (2), a straightening square tube (3), a transfer frame (4), a grinding component and a clamping component. The front side of the punch press (1) is connected to the waste hopper (2), and the lower side of the waste hopper (2) is connected to the straightening square tube (3). The transfer frame (4) is placed in front of the punch press (1), and multiple solenoid valve housings (5) are placed on the upper side of the transfer frame (4). The transfer frame (4) is equipped with a grinding component that can automatically grind the solenoid valve housings (5). The left side of the transfer frame (4) is equipped with a clamping component that can automatically clamp the solenoid valve housings (5) when they reach a specified position.
2. The electromagnetic valve stamping automatic precision forming device according to claim 1, characterized in that, The waste hopper (2) is an inclined structure.
3. The automated precision forming device for electromagnetic valve stamping parts according to claim 1, characterized in that, The grinding assembly includes a bracket (7), a sliding frame (8), an electric push rod (9), a mounting frame (10), a motor (12), and a grinding sleeve (13). The upper left side of the transmission frame (4) is connected to the bracket (7). The front and rear sides of the bracket (7) are connected to the sliding frame (8). The sliding frame (8) is slidably connected to the mounting frame (10). The upper part of the bracket (7) is connected to the electric push rod (9). The electric push rod (9) and the processor are electrically connected through the control module. The extension end of the electric push rod (9) is connected to the mounting frame (10). The left side of the mounting frame (10) is connected to the motor (12). The motor (12) and the processor are electrically connected through the control module. The output shaft of the motor (12) is connected to the grinding sleeve (13).
4. The automated precision forming device for electromagnetic valve stamping parts according to claim 3, characterized in that, The right side of the bracket (7) has a folded structure.
5. The automated precision forming device for electromagnetic valve stamping parts according to claim 1, characterized in that, It also includes a guide plate (6), and the front and rear parts of the transmission frame (4) are both connected to the guide plate (6).
6. The automated precision forming device for electromagnetic valve stamping parts according to claim 1, characterized in that, It also includes a clamping assembly, which includes a first rack (11), a gear (14), a second rack (15), a flexible clamp (16), a sliding sleeve (17), and a laser sensor (18). The mounting frame (10) has a first rack (11) connected to the lower sides of both the front and rear sides. The upper left side of the transmission frame (4) is provided with two rotating shafts, one in the front and one in the rear. The left and right sides of the rotating shafts are connected to gears (14). The first rack (11) meshes with its adjacent gear (14). The transmission frame (4) The upper left side is connected to two sliding sleeves (17), and a laser sensor (18) is connected to the upper side of the sliding sleeve (17). The laser sensor (18) is electrically connected to the electric push rod (9). A flexible clamp (16) is slidably connected to each sliding sleeve (17). A second rack (15) is connected to the side of the flexible clamp (16) that is far apart from each other. The second rack (15) is slidably connected to the sliding sleeve (17). The second rack (15) meshes with its adjacent gear (14).