Master alloy casting mold

By designing a detachable mold structure and precise guiding positioning, the problem of traditional molds requiring customization has been solved, enabling efficient mold reuse and product quality stability, thereby improving production efficiency and cost-effectiveness.

CN224182060UActive Publication Date: 2026-05-01JIANGSU XINGDA ALLOY CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
JIANGSU XINGDA ALLOY CO LTD
Filing Date
2025-07-28
Publication Date
2026-05-01

AI Technical Summary

Technical Problem

Traditional molds have an integral structure, which means that a whole new set of molds needs to be customized when producing master alloy products of different specifications or shapes. This results in high costs, large storage space requirements, and complicated production changeovers, which affects production efficiency.

Method used

The design incorporates a detachable mold structure, including upper and lower mold fixing plates, a detachable mold, and a forming groove. Precise guidance and positioning are achieved through the cooperation of positioning sleeves and positioning pins, forming a continuous casting channel to support the production of products of different specifications and shapes.

Benefits of technology

It reduced mold procurement costs, increased mold reuse rate and production adaptability, ensured product molding quality and dimensional accuracy, and improved production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a mother alloy casting mould, including lower mould fixing plate and upper mould fixing plate, the upper mould fixing plate is provided with a pair of upper detachable mould, the surface of upper detachable mould is provided with upper forming groove, the upper mould fixing plate is provided with upper connecting groove, the upper connecting groove is arranged between the two upper detachable mould, and the lower mould fixing plate is provided with lower connecting groove. The upper detachable mold and the lower detachable mold can be directly detached and replaced when mother alloy products of different specifications and shapes need to be produced, and the upper detachable mold and the lower detachable mold can be directly detached and replaced in the casting operation, so that the production efficiency is greatly improved, and the production cost is reduced. A complete and coherent casting channel is formed by the liquid injection opening, the upper connecting groove, the injection opening, the upper forming groove and the lower forming groove, the top of the push rod is arranged in the lower connecting groove, redundant components can be taken out by pushing the push rod after cooling in a communicating pipeline, and accurate guiding is achieved through cooperation of the positioning sleeve and the positioning column in the mold closing process.
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Description

A master alloy casting mold Technical Field

[0001] This utility model relates to the field of casting mold technology, specifically a master alloy casting mold. Background Technology

[0002] Traditional molds are mostly integral structures with fixed cavities. If different specifications or shapes of master alloy products need to be produced, a complete new mold set must be customized. This not only leads to high mold procurement costs but also occupies a large amount of storage space. Furthermore, production changeovers require replacing the entire equipment, which is cumbersome and time-consuming, severely hindering the improvement of production efficiency. Therefore, those skilled in the art have provided a master alloy casting mold to solve the problems mentioned in the background art. Summary of the Invention

[0003] The purpose of this invention is to provide a master alloy casting mold to solve the problems mentioned in the background art.

[0004] To achieve the above objectives, this utility model provides the following technical solution:

[0005] A master alloy casting mold includes a lower mold fixing plate and an upper mold fixing plate. The upper mold fixing plate is provided with a pair of upper detachable molds. The surface of the upper detachable molds is provided with an upper forming groove. The upper mold fixing plate is provided with an upper connecting groove. The upper connecting groove is located between the two upper detachable molds, and an injection port is provided in the upper connecting groove so that the upper connecting groove communicates with the upper forming groove.

[0006] Furthermore, the lower mold fixing plate is provided with a lower detachable mold, the surface of the lower detachable mold is provided with a lower forming groove, and the lower mold fixing plate is provided with a lower connecting groove that cooperates with the upper connecting groove.

[0007] Furthermore, a bearing plate is provided on the lower surface of the lower mold fixing plate. The bearing plate and the lower mold fixing plate are detachably connected by bolts. A positioning sleeve is fixedly connected to the upper surface of the bearing plate, and the positioning sleeve passes through the lower mold fixing plate.

[0008] Furthermore, a pressure plate is provided on the upper surface of the upper mold fixing plate, and a positioning post is fixedly connected to the lower surface of the pressure plate, with the positioning post penetrating through the upper mold fixing plate.

[0009] Furthermore, the pressure plate is provided with a fixing post, and the pressure plate is detachably connected to the upper mold fixing plate through the fixing post.

[0010] Furthermore, a connecting plate is fixedly connected to the pressure plate, and the connecting plate and the pressure plate are provided with injection ports, which are connected to the upper connecting groove.

[0011] Furthermore, the upper mold fixing plate and the bearing plate are provided with reserved slots, and auxiliary parts are threadedly connected in the reserved slots. A fixed base is detachably connected to the lower surface of the bearing plate, and forming parts are provided in the upper forming slot and the lower forming slot.

[0012] Furthermore, a push rod is provided through the support plate, with the upper end of the push rod passing through the lower mold fixing plate and placed in the lower connecting groove.

[0013] By adopting the above technical solution

[0014] Compared with the prior art, the beneficial effects of this utility model are:

[0015] 1. Both the upper and lower detachable molds can be disassembled and replaced, allowing one set of molds to adapt to the production needs of master alloy products of different specifications and shapes. There is no need to customize a complete set of molds for each product, which reduces production costs and improves the reusability and production adaptability of molds.

[0016] 2. The injection port, upper connecting groove, and injection port form a continuous casting channel with the upper forming groove and lower forming groove, which allows the molten master alloy to be smoothly and evenly filled into the forming groove, which helps to ensure the stability of the product forming quality.

[0017] 3. The design of the positioning sleeve and positioning pin can play a precise guiding and positioning role during the mold closing process of the upper and lower molds, ensuring that the upper forming groove and the lower forming groove are accurately aligned, avoiding product size deviation or scrap due to mold closing misalignment, and improving the product's dimensional accuracy and molding stability. Attached Figure Description

[0018] Figure 1 is a schematic diagram of the overall structure of a master alloy casting mold;

[0019] Figure 2 is a schematic diagram of the disassembled structure of a master alloy casting mold;

[0020] Figure 3 is a schematic diagram of the overall structure of the mold fixing plate in a master alloy casting mold;

[0021] Figure 4 is a front view cross-sectional structural diagram of a master alloy casting mold;

[0022] In the diagram: 1. Fixed base; 2. Bearing plate; 3. Lower mold fixing plate; 4. Upper mold fixing plate; 5. Pressure plate; 6. Connecting plate; 7. Injection port; 8. Fixing column; 9. Reserved groove; 10. Positioning column; 11. Positioning sleeve; 12. Auxiliary parts; 13. Lower detachable mold; 14. Lower connecting groove; 15. Upper detachable mold; 16. Upper connecting groove; 17. Injection port; 18. Upper molding groove; 19. Molded part; 20. Lower molding groove; 21. Push rod. Detailed Implementation

[0023] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.

[0024] Please refer to Figures 1-4. This utility model provides an embodiment of a master alloy casting mold, comprising a lower mold fixing plate 3 and an upper mold fixing plate 4. The upper mold fixing plate 4 is provided with a pair of upper detachable molds 15, with upper forming grooves 18 on their surfaces. The upper mold fixing plate 4 is provided with an upper connecting groove 16, which is positioned between the two upper detachable molds 15. An injection port 17 is provided in the upper connecting groove 16, which connects the upper connecting groove 16 to the upper forming groove 18. The lower mold fixing plate 3 is provided with a lower detachable mold 13, with a lower forming groove 20 on its surface. The lower mold fixing plate 3 is provided with a lower connecting groove 14 that cooperates with the upper connecting groove 16. After the master alloy molten liquid is injected from the injection port 7 on the connecting plate 6 and the pressure plate 5, it flows sequentially through the upper connecting groove 16 and is then evenly distributed into the two upper forming grooves 18 through the injection port 17, while precisely docking with the closed cavity formed by the lower forming groove 20. Because of the smooth channel design and the absence of obvious dead corners, the molten liquid experiences low resistance and uniform filling speed during flow.

[0025] In this embodiment, a bearing plate 2 is provided on the lower surface of the lower mold fixing plate 3. The bearing plate 2 and the lower mold fixing plate 3 are detachably connected by bolts. A positioning sleeve 11 is fixedly connected to the upper surface of the bearing plate 2 and passes through the lower mold fixing plate 3. A pressure plate 5 is provided on the upper surface of the upper mold fixing plate 4. A positioning post 10 is fixedly connected to the lower surface of the pressure plate 5 and passes through the upper mold fixing plate 4. A fixing post 8 is provided on the pressure plate 5. The pressure plate 5 is detachably connected to the upper mold fixing plate 4 through the fixing post 8. If the product size needs to be adjusted, simply loosen the connecting parts that fix the upper detachable mold 15 and the upper mold fixing plate 4, and the lower detachable mold 13 and the lower mold fixing plate 3, remove the original mold and the molding part 19, and replace it with a part that matches the new specifications. This detachable structure allows a set of molds to quickly adapt to multiple production needs without having to customize a complete set of molds for each product, which significantly reduces the mold procurement cost and improves the space utilization and production switching efficiency of the equipment.

[0026] In this embodiment, a connecting plate 6 is fixedly connected to the pressure plate 5. The connecting plate 6 and the pressure plate 5 are provided with injection ports 7, and the injection ports 7 are interconnected with the upper connecting groove 16. The upper mold fixing plate 4 and the bearing plate 2 are provided with reserved grooves 9, and the reserved grooves 9 are threaded with auxiliary parts 12. The lower surface of the bearing plate 2 is detachably connected with a fixed base 1. The upper forming groove 18 and the lower forming groove 20 are provided with forming parts 19. The bearing plate 2 is provided with a push rod 21, the upper end of the push rod 21 passes through the lower mold fixing plate 3 and is placed in the lower connecting groove 14. During the mold closing process, the cooperation between the positioning sleeve 11 and the positioning post 10 achieves precise guidance. When the upper mold fixing plate 4 and the lower mold fixing plate 3 are closed, the positioning post 10 on the lower surface of the pressure plate 5 will pass through the positioning sleeve 11 on the bearing plate 2 and descend. The gap between the post and the sleeve restricts the displacement of the mold in the horizontal direction, ensuring that the docking error between the upper forming groove 18 and the lower forming groove 20 does not exceed the design threshold.

[0027] When it is necessary to produce master alloy products of different specifications and shapes, the upper detachable mold 15, the lower detachable mold 13 and the forming part 19 can be directly disassembled and replaced. In the casting operation, the injection port 7, the upper connecting groove 16, the injection port 17 and the upper forming groove 18 and the lower forming groove 20 form a complete and continuous casting channel. The top of the push rod 21 is placed in the lower connecting groove 14. After cooling in the connecting pipe, the excess parts can be removed by pushing the push rod 21. During the mold closing process, the cooperation between the positioning sleeve 11 and the positioning pin 10 achieves precise guidance.

[0028] Both the upper detachable mold 15 and the lower detachable mold 13 are detachable and replaceable, allowing one set of molds to adapt to the production needs of master alloy products of different specifications and shapes. This eliminates the need to customize a complete set of molds for each product, reducing production costs and improving the reusability and production adaptability of the molds. The injection port 7, upper connecting groove 16, injection port 17, upper forming groove 18, and lower forming groove 20 form a continuous casting channel, allowing the master alloy molten metal to fill the forming groove smoothly and evenly, which helps to ensure the stability of product forming quality. The matching design of the positioning sleeve 11 and the positioning pin 10 can play a precise guiding and positioning role during the mold closing process of the upper and lower molds, ensuring that the upper forming groove 18 and the lower forming groove 20 are accurately aligned, avoiding product size deviations or scrap due to mold closing misalignment, and improving the dimensional accuracy and forming stability of the product.

[0029] This specification describes the embodiments, but not every embodiment contains only one independent technical solution. This way of describing the specification is only for clarity. Those skilled in the art should regard the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined.

Claims

1. A master alloy casting mold, comprising a lower mold fixing plate (3) and an upper mold fixing plate (4), characterized in that, The upper mold fixing plate (4) is provided with a pair of upper detachable molds (15). The upper detachable molds (15) have an upper forming groove (18) on their surface. The upper mold fixing plate (4) has an upper connecting groove (16) on its surface. The upper connecting groove (16) is placed between the two upper detachable molds (15), and an injection port (17) is provided in the upper connecting groove (16). The injection port (17) connects the upper connecting groove (16) with the upper forming groove (18).

2. The master alloy casting mold according to claim 1, characterized in that, The lower mold fixing plate (3) is provided with a lower detachable mold (13), the surface of the lower detachable mold (13) is provided with a lower forming groove (20), and the lower mold fixing plate (3) is provided with a lower connecting groove (14) that works in conjunction with the upper connecting groove (16).

3. The master alloy casting mold according to claim 2, characterized in that, The lower mold fixing plate (3) is provided with a bearing plate (2) on its lower surface. The bearing plate (2) and the lower mold fixing plate (3) are detachably connected by bolts. A positioning sleeve (11) is fixedly connected to the upper surface of the bearing plate (2), and the positioning sleeve (11) passes through the lower mold fixing plate (3).

4. The master alloy casting mold according to claim 3, characterized in that, The upper surface of the upper mold fixing plate (4) is provided with a pressure plate (5), and the lower surface of the pressure plate (5) is fixedly connected with a positioning column (10), which is disposed through the upper mold fixing plate (4).

5. The master alloy casting mold according to claim 4, characterized in that, The pressure plate (5) is provided with a fixing column (8), and the pressure plate (5) is detachably connected to the upper mold fixing plate (4) through the fixing column (8).

6. The master alloy casting mold according to claim 5, characterized in that, A connecting plate (6) is fixedly connected to the pressure plate (5). The connecting plate (6) and the pressure plate (5) are provided with injection ports (7), and the injection ports (7) are connected to the upper connecting groove (16).

7. The master alloy casting mold according to claim 6, characterized in that, The upper mold fixing plate (4) and the bearing plate (2) are provided with reserved slots (9), and the reserved slots (9) are threaded with auxiliary parts (12). The lower surface of the bearing plate (2) is detachably connected with a fixed base (1), and the upper forming slot (18) and the lower forming slot (20) are provided with forming parts (19).

8. The master alloy casting mold according to claim 7, characterized in that, The support plate (2) is provided with a push rod (21) through it. The upper end of the push rod (21) passes through the lower mold fixing plate (3) and is placed in the lower connecting groove (14).