Battery quick-release structure of electric vehicle

By adopting a lightweight hollow aluminum tube truss structure and mechanical locking mechanism on electric vehicles, the battery can be quickly installed and removed, solving the problem of complex battery compartment installation and removal in traditional vehicles, and improving user experience and vehicle lightweighting.

CN224184416UActive Publication Date: 2026-05-01ZHEJIANG FEISHEN VEHICLE IND CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
ZHEJIANG FEISHEN VEHICLE IND CO LTD
Filing Date
2025-05-30
Publication Date
2026-05-01

AI Technical Summary

Technical Problem

Traditional electric vehicle battery compartments are fixed with bolts or simple clips, which makes disassembly and assembly complex, affects user experience, and makes the vehicle bulky.

Method used

It adopts a lightweight hollow aluminum tube truss structure, combined with a mechanical locking mechanism and hot-swappable connection, to achieve quick battery installation and removal, and uses a single key to control the battery compartment and rear wheel locking.

Benefits of technology

It enables quick and convenient battery installation and removal, makes the vehicle lightweight, reduces the number of keys to carry, and improves user experience and portability.

✦ Generated by Eureka AI based on patent content.

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    Figure CN224184416U_ABST
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Abstract

The utility model relates to the technical field of scooters, in particular to a battery quick-release structure of an electric vehicle, which comprises a main frame with a triangular forward projection and comprising a horizontally-arranged main beam frame and an obliquely-arranged auxiliary support which are fixedly connected through at least one reinforcing pipe to form a stable truss structure; the fixing cylinder is arranged at the front end of the main frame and fixedly connected with the main beam frame and the auxiliary support, and a front fork assembly is rotatably arranged in the fixing cylinder; a rear brake pad is fixedly arranged on the rear wheel; the tail fork comprises a first supporting piece and a second supporting piece, the first supporting piece and the second supporting piece extend backwards to form a rear wheel mounting position for mounting a rear wheel, and a rear wheel locking mechanism controlled by a key is arranged on the second supporting piece and used for mechanically locking the rear brake pad; the battery bin is fixedly installed on the main beam frame, a mechanical locking mechanism controlled by a key is arranged on the battery bin, the battery bin and the rear wheel locking mechanism share one key, and a battery is detachably installed in the battery bin.
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Description

Technical Field

[0001] This utility model relates to the field of personal mobility vehicle technology, and in particular to a quick-release battery structure for electric vehicles. Background Technology

[0002] From its research and development to its small-batch market launch in the mid-1990s, and up to 2012, China's electric bicycle production and sales have shown a steady growth trend year by year. Due to strong demand, the Chinese electric bicycle market has maintained a leapfrog growth in recent years. Electric bicycles, due to their environmentally friendly and convenient features, are increasingly becoming the preferred mode of transportation for the public, especially in the main urban areas where traffic congestion is common, electric bicycles have become the primary mode of transportation.

[0003] Traditional steel frames are too heavy, affecting portability. In addition, traditional battery compartments are mostly fixed with bolts or simple clips, making disassembly and assembly complex. Replacing the battery requires tools and takes a long time, which affects the user experience.

[0004] To address this issue, this utility model proposes a quick-release battery structure for electric vehicles. Utility Model Content

[0005] The purpose of this invention is to at least solve one of the aforementioned technical defects.

[0006] Therefore, one objective of this utility model is to propose a quick-release battery structure for electric vehicles to solve the problems mentioned in the background art and overcome the shortcomings of the prior art.

[0007] To achieve the above objectives, one embodiment of this utility model provides a quick-release battery structure for an electric vehicle, comprising: a main frame, the frontal projection of which is a triangular frame, including a horizontally arranged main beam and an inclined secondary support, which are fixedly connected by at least one reinforcing tube to form a stable truss structure; a fixing cylinder, located at the front end of the main frame, which is fixedly connected to the main beam and the secondary support, and has a front fork assembly rotatably mounted inside; a rear wheel, on which a rear brake pad is fixedly mounted; a tail fork, including a first support member and a second support member, the first support member and the second support member extending rearward to form a rear wheel mounting position for mounting the rear wheel, the second support member having a rear wheel locking mechanism controlled by a key for mechanically locking the rear brake pad; and a battery compartment, fixedly mounted on the main beam, having a mechanical locking mechanism controlled by a key, sharing a key with the rear wheel locking mechanism, and having a battery detachably mounted inside.

[0008] Preferably, in any of the above embodiments, the fork assembly includes: a riser, rotatably mounted inside a fixed cylinder;

[0009] The handlebars are fixedly installed on the top of the seat tube; the shock absorber is fixedly installed on the bottom of the seat tube, and a support plate is fixedly provided at the bottom of the shock absorber.

[0010] Preferably, any of the above solutions also includes a front wheel, which is rotatably mounted on a support plate, and a front brake pad is fixedly mounted on the front wheel.

[0011] Preferably, as described in any of the above schemes, a hub motor is integrated on the rear wheel.

[0012] Preferably, the second support member is further provided with a parking rack and a fixing frame, and the fixing frame is provided with a foldable foot pedal.

[0013] Preferably, in any of the above embodiments, a positioning frame is installed on the battery compartment, a seat is rotatably mounted on the positioning frame, and a concave locking tube that cooperates with a mechanical locking mechanism is fixed at the bottom of the seat.

[0014] Preferably, in any of the above embodiments, the main frame further includes at least two reinforcing plates, the top of which is fixedly connected to the main beam frame, and the bottom of which is fixedly connected to the sub-support.

[0015] Compared with the prior art, the advantages and beneficial effects of this utility model are as follows:

[0016] The vehicle is small and lightweight, and even lighter after the battery is removed. The battery installation and removal process is quicker, and both locks share a single key, reducing the amount of luggage the user needs to carry.

[0017] Additional aspects and advantages of this invention will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention. Attached Figure Description

[0018] The above and / or additional aspects and advantages of this utility model will become apparent and readily understood from the description of the embodiments taken in conjunction with the following drawings, in which:

[0019] Figure 1 This is a first-view schematic diagram according to an embodiment of the present utility model;

[0020] Figure 2 This is a schematic diagram of an orthographic projection according to an embodiment of the present utility model;

[0021] Figure 3 This is a second-view schematic diagram according to an embodiment of the present utility model;

[0022] Figure 4 According to the embodiments of this utility model Figure 3 Enlarged view of point A in the middle;

[0023] Figure 5According to the embodiments of this utility model Figure 3 Enlarged view of point B in the middle;

[0024] Figure 6 According to the embodiments of this utility model Figure 3 Enlarged view of point C in the middle;

[0025] Figure 7 According to the embodiments of this utility model Figure 3 Enlarged view of point D;

[0026] Figure 8 This is a schematic diagram of battery disassembly according to an embodiment of the present invention.

[0027] In the diagram: 1. Main frame, 11. Main beam tube, 12. Sub-bracket, 13. Reinforcing tube, 14. Reinforcing plate, 2. Fixing tube, 3. Front fork assembly, 31. Stem tube, 32. Handlebar, 33. Shock absorber, 34. Support plate, 4. Rear wheel, 41. Rear brake pad, 42. Hub motor, 5. Tail fork, 51. First support member, 52. Second support member, 5201. Parking frame, 5202. Fixing frame, 5203. Foot pedal, 53. Rear wheel locking mechanism, 6. Battery compartment, 61. Battery, 62. Positioning bracket, 63. Seat, 6301. Concave locking tube, 7. Front wheel, 71. Front brake pad, 8. Key. Detailed Implementation

[0028] like Figures 1 to 8 As shown, the quick-release battery structure of the electric vehicle includes a main frame 1, a mounting cylinder 2, a front fork assembly 3, a rear wheel 4, a tail fork 5, a battery compartment 6, and a front wheel 7.

[0029] Furthermore, the main frame 1 has a triangular frame in its forward projection, including a horizontally arranged main beam frame 11 and an inclined secondary support frame 12, which are fixedly connected by at least one reinforcing tube 13 to form a stable truss structure.

[0030] It also includes at least two reinforcing plates 14, the top of which is fixedly connected to the main beam frame 11 and the bottom of which is fixedly connected to the secondary support 12. The setting of the reinforcing plates 14 makes the fixation between the main beam frame 11 and the secondary support 12 more stable.

[0031] The main beam tube, the secondary bracket 12, and the reinforcing tube 13 are all made of hollow aluminum tubes, making the vehicle body lighter overall, and the three are fixed together by welding.

[0032] Furthermore, the fixed cylinder 2 is located at the front end of the main frame 1, and is fixedly connected to the main beam frame 11 and the auxiliary support 12. The front fork assembly 3 is rotatably provided inside it.

[0033] The front fork assembly 3 includes:

[0034] The riser 31 is rotatably installed inside the fixed cylinder 2;

[0035] The handlebars 32 are fixedly installed on the top of the riser tube 31;

[0036] The shock absorption unit 33 is fixedly installed at the bottom of the riser 31. A support plate 34 is fixedly provided at the bottom of the shock absorption unit 33. The shock absorption unit 33 is used to absorb bumps during driving.

[0037] Furthermore, a rear brake pad 41 is fixedly provided on the rear wheel 4;

[0038] The rear wheel 4 integrates a hub motor 4242, which provides driving force and makes the vehicle body lighter overall.

[0039] Furthermore, the tail fork 5 includes a first support member 51 and a second support member 52. The first support member 51 and the second support member 52 extend rearward to form a rear wheel 4 mounting position for mounting the rear wheel 4. The second support member 52 is provided with a rear wheel locking mechanism 53 controlled by a key 8 for mechanically locking the rear brake pad 41. The rear wheel locking mechanism 53 is used to lock the rear brake pad 41, realizing locking in the non-driving state and increasing the safety of vehicle parking.

[0040] The rear wheel locking mechanism 53 uses a telescopic rod in conjunction with an opening on the rear brake pad 41 to achieve locking;

[0041] The second support member 52 is also provided with a parking rack 5201 and a fixing frame 5202, and the fixing frame 5202 is provided with a foldable foot pedal 5203.

[0042] Furthermore, the battery compartment 6 is fixedly installed on the main beam frame 11, and is equipped with a mechanical locking mechanism controlled by a key 8. It shares a key 8 with the rear wheel locking mechanism 53. The battery 61 is detachably installed inside the battery compartment 6. The battery 61 and the battery compartment 6 are connected by a hot-swappable quick connection method, which increases the speed of battery 61 installation and removal and makes it easier to remove the battery 61 for charging.

[0043] A positioning frame 62 is installed on the battery compartment 6, and a seat 63 is rotatably installed on the positioning frame 62. A concave locking tube 6301 that cooperates with a mechanical locking mechanism is fixedly provided at the bottom of the seat 63.

[0044] The mechanical locking mechanism is a hook integrated on the lever, which works with the concave locking tube 6301 to achieve locking.

[0045] The mechanical locking mechanism and the rear wheel locking mechanism 53 share the same key 8 for control, reducing the number of keys 8 that users need to carry.

[0046] Insert key 8 and rotate it 90° counterclockwise to release the rear wheel locking mechanism 53;

[0047] Remove key 8 and reinsert it into the keyhole on the battery compartment, then rotate key 8 to 180° to unlock the battery compartment.

[0048] Reversing the above operations will achieve the locking effect.

[0049] Furthermore, the front wheel 7 is rotatably mounted on the support plate 34, and a front brake pad 71 is fixedly mounted on the front wheel 7.

[0050] Both the front brake pad 71 and the rear brake pad 41 are equipped with hydraulic cable disc brakes that control their stopping, which are controlled by grips integrated on the handlebars 32.

Claims

1. A quick-release battery structure for electric vehicles, characterized in that: include: The main frame, which is a triangular frame in its forward projection, includes a horizontally set main beam and an inclined sub-support, which are fixedly connected by at least one reinforcing tube to form a stable truss structure. The fixed cylinder is located at the front end of the main frame and is fixedly connected to the main beam frame and the sub-support. The front fork assembly is rotatably installed inside it. The rear wheel has a rear brake pad fixedly mounted on it; The rear fork includes a first support member and a second support member, which extend rearward to form a rear wheel mounting position for mounting the rear wheel. The second support member is provided with a key-controlled rear wheel locking mechanism for mechanically locking the rear brake pads. The battery compartment is fixedly mounted on the main beam frame and is equipped with a key-controlled mechanical locking mechanism. It shares a key with the rear wheel locking mechanism and has a removable battery installed inside.

2. The quick-release battery structure for electric vehicles according to claim 1, characterized in that: The front fork assembly includes: The riser is rotatably installed inside the fixed cylinder; The handlebars are fixedly mounted on the top of the seat tube; The shock-absorbing unit is fixedly installed at the bottom of the riser, and a support plate is fixedly provided at the bottom of the shock-absorbing unit.

3. The quick-release battery structure for electric vehicles according to claim 2, characterized in that: It also includes a front wheel, which is rotatably mounted on a support plate, and a front brake pad is fixedly mounted on the front wheel.

4. The quick-release battery structure for electric vehicles according to claim 1, characterized in that: The rear wheel has an integrated hub motor.

5. The quick-release battery structure for electric vehicles according to claim 1, characterized in that: The second support member is also equipped with a parking rack and a fixing frame, and the fixing frame is foldably equipped with a foot pedal.

6. The quick-release battery structure for electric vehicles according to claim 1, characterized in that: A positioning frame is installed on the battery compartment, and a seat is rotatably mounted on the positioning frame. A concave locking tube that cooperates with a mechanical locking mechanism is fixed at the bottom of the seat.

7. The quick-release battery structure for electric vehicles according to claim 1, characterized in that: The main frame also includes at least two reinforcing plates, the top of which is fixedly connected to the main beam frame and the bottom of which is fixedly connected to the sub-support.