Softening treatment device for blended yarn processing

Abstract

The utility model relates to the technical field of softening treatment for blended yarns, in particular to a softening treatment device for blended yarn processing, which comprises a heat preservation box, an S-shaped channel is arranged in the heat preservation box and communicated with two ends of the heat preservation box, a plurality of yarn guide rollers are arranged on the S-shaped channel, a liquid storage box is arranged at the bottom end in the heat preservation box, and a liquid outlet is formed in the liquid storage box. The S-shaped channel is provided with a slag discharging mechanism, the top end and the bottom end of the S-shaped channel are each provided with a heating mechanism and a conveying box, ultrasonic atomizers are arranged between the conveying boxes and the S-shaped channel, and the ultrasonic atomizers are arranged on the upper portion and the lower portion of the S-shaped channel, so that it is ensured that a softening agent can make contact with blended yarn from multiple angles; and two-position permeation is realized, the consistency and uniformity of treatment are ensured, and the consumption of a softening agent is greatly reduced compared with that of a traditional soaking mode.

Description

Technical Field

[0001] This utility model relates to the field of softening treatment technology for blended yarns, specifically a softening treatment device for blended yarn processing. Background Technology

[0002] As is well known, in the textile industry, the softening treatment of blended yarns is one of the key steps to improve the texture of the final product. Traditionally, softening treatment mainly relies on soaking or spraying methods to apply softener. However, whether soaking or spraying, due to the lack of precise control, a large amount of softener often fails to adhere effectively to the fiber surface and is wasted. This not only increases production costs but also poses a potential pollution to the environment. For tightly structured blended yarns, liquid softener is difficult to penetrate into the yarn, resulting in some areas absorbing too much while others do not, affecting the consistency of the final product's quality. The activity of softener is closely related to the working temperature. If the treatment temperature is not suitable, the softener's effect may be greatly reduced or even rendered ineffective. Traditional processes usually lack precise temperature control capabilities and cannot guarantee optimal treatment conditions. Therefore, it is necessary to propose solutions to this technical problem. Utility Model Content

[0003] (a) Technical problems to be solved

[0004] To address the shortcomings of existing technologies, this utility model provides a softening treatment device for blended yarn processing.

[0005] (II) Technical Solution

[0006] To achieve the above objectives, this utility model provides the following technical solution: a softening treatment device for blended yarn processing, comprising an insulated box, an S-shaped channel inside the insulated box connecting both ends of the insulated box, a yarn guide roller and multiple rollers on the S-shaped channel, a liquid storage tank at the bottom of the insulated box, a slag discharge mechanism on the S-shaped channel, a heating mechanism and a conveying box at both the top and bottom of the S-shaped channel, an ultrasonic atomizer between the conveying box and the S-shaped channel, a filter box between the two conveying boxes, a filter mechanism on the filter box, a liquid supply mechanism between the filter box and the liquid storage tank, an inlet pipe between the liquid storage tank and the top of the insulated box, an electric valve on one side of the liquid storage tank, and an outlet pipe between the electric valve and one side of the insulated box.

[0007] Furthermore, the present invention is improved in that the filtration mechanism includes a filter tank, which is opened inside the filter box and connected to the top of the insulation box. A sealing plate is provided at the top of the filter tank, and a filter screen layer is provided between the bottom end of the sealing plate and the filter tank. A through hole is provided between the filter tank and the two conveying boxes.

[0008] Furthermore, the present invention is improved in that the liquid supply mechanism includes a water pump, the water pump is installed inside the insulation box, a liquid extraction pipe is provided between the input end of the water pump and the liquid storage tank, and a liquid delivery pipe is provided between the output end of the water pump and the filter tank.

[0009] Furthermore, the present invention is improved in that the slag discharge mechanism includes a slag discharge trough, which is located on the rear side of the insulation box. A slag discharge box is provided on the slag discharge trough, and an opening is provided at the top of the slag discharge box. A slag discharge port is provided between the slag discharge trough and the bottom ends of the S-shaped channel.

[0010] Furthermore, an improvement of this utility model is that a liquid level sensor is provided on the inner wall of the liquid storage tank.

[0011] Furthermore, an improvement of this utility model is that each of the conveying boxes is equipped with multiple ultrasonic atomizers.

[0012] Furthermore, the present invention is improved by providing water baffles at both ends of the bottom of the S-shaped channel.

[0013] (III) Beneficial Effects

[0014] Compared with the prior art, the present invention provides a softening treatment device for blended yarn processing, which has the following beneficial effects:

[0015] This softening treatment device for blended yarn processing uses an ultrasonic atomizer to transform the softener into tiny particles, allowing it to more finely coat the surface of the blended yarn and penetrate deep into the fiber gaps. This significantly improves the utilization rate of the softener and reduces unnecessary waste. The ultrasonic atomizers, positioned above and below the S-shaped channel, ensure that the softener can contact the blended yarn from multiple angles, achieving bidirectional penetration and ensuring consistent and uniform processing. The heating mechanism maintains the temperature within the S-shaped channel within an ideal range, considered the temperature range most softeners are most effective at, thus guaranteeing the best softening effect. Through the coordinated work of the slag discharge mechanism and the liquid supply mechanism, residual softener can be effectively collected and reused, reducing wastewater discharge, lowering the risk of environmental pollution, and saving production costs. The entire system has a high degree of integration and automation; from softener supply and filtration to final recycling, no manual intervention is required, greatly improving work efficiency and reducing labor costs. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the structure of this utility model;

[0017] Figure 2 This utility model Figure 1Half-section diagram of the S-shaped channel structure Figure 1 ;

[0018] Figure 3 This utility model Figure 1 Half-section diagram of the S-shaped channel structure Figure 2 ;

[0019] Figure 4 This is a right half-sectional view of the structure of this utility model.

[0020] In the diagram: 1. Insulation box; 2. S-shaped channel; 3. Yarn guide roller; 4. Liquid storage tank; 5. Heating mechanism; 6. Conveying box; 7. Ultrasonic atomizer; 8. Filter box; 9. Liquid inlet pipe; 10. Electric valve; 11. Liquid outlet pipe; 12. Sealing plate; 13. Filter screen layer; 14. Water pump; 15. Liquid extraction pipe; 16. Liquid delivery pipe; 17. Slag discharge port; 18. Slag discharge box; 19. Liquid level sensor; 20. Water baffle. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0022] Please see Figures 1-4This utility model relates to a softening device for blended yarn processing, comprising an insulated box 1. An S-shaped channel 2 is provided inside the insulated box 1, connecting both ends of the insulated box 1. Multiple yarn guide rollers 3 are provided on the S-shaped channel 2. A liquid storage tank 4 is located at the bottom of the insulated box 1. A slag discharge mechanism is provided on the S-shaped channel 2. Heating mechanisms 5 and conveying boxes 6 are provided at both the top and bottom of the S-shaped channel 2. An ultrasonic atomizer 7 is provided between the conveying box 6 and the S-shaped channel 2. A filter box 8 is provided between two conveying boxes 6, and a filtering mechanism is provided on the filter box 8. A liquid supply mechanism is provided between the filter box 8 and the liquid storage tank 4. An inlet pipe 9 is provided between the liquid storage tank 4 and the top of the insulated box 1. An electric valve 10 is provided on one side of the liquid storage tank 4, and an outlet pipe 11 is provided between the electric valve 10 and one side of the insulated box 1. In this embodiment, the cooperation of the S-shaped channel 2 and multiple yarn guide rollers 3 enables… The blended yarn is shaped and passes through S-channel 2. The heating mechanism 5 ensures that the temperature of S-channel 2 is between 35 and 45 degrees Celsius, maintaining the activity of the softener. The softener is stored in the storage tank 4 through the liquid inlet pipe 9. The softener is then transported to the filter box 8 through the liquid supply mechanism and filtered before entering two conveying boxes 6. The ultrasonic atomizer 7 between the conveying box 6 and S-channel 2 is then turned on, atomizing the softener and spraying it into S-channel 2. Through the ultrasonic atomizers 7 above and below S-channel 2, the blended yarn is permeated with softener on both sides. Within the appropriate temperature range for softener activity, the softener can repeatedly permeate the fibers of the blended yarn, ensuring efficient and uniform absorption of softener. Residual atomized particles adhere to S-channel 2 and drip into the slag discharge mechanism for recycling. This efficient atomization softening operation solves the problem of excessive softener consumption in traditional soaking methods.

[0023] To prevent impurity particles from entering the conveying box 6, in this design, the filtration mechanism includes a filter tank. The filter tank is located inside the filter box 8 and connects to the top of the insulation box 1. A sealing plate 12 is provided at the top of the filter tank, and a filter mesh layer 13 is provided between the bottom of the sealing plate 12 and the filter tank. A through hole is provided between the filter tank and the two conveying boxes 6. The sealing plate 12 can seal the filter tank, and the filter mesh layer 13 can efficiently filter impurity particles in the softener, ensuring efficient atomization operation of the ultrasonic atomizer 7 and preventing clogging or other abnormalities.

[0024] To facilitate the liquid supply to the delivery box 6, in this design, the liquid supply mechanism includes a water pump 14, which is installed inside the insulation box 1. A suction pipe 15 is provided between the input end of the water pump 14 and the storage tank 4, and a delivery pipe 16 is provided between the output end of the water pump 14 and the filter tank. By controlling the water pump 14, the water pump 14 delivers the softener in the storage tank 4 through the suction pipe 15 and the delivery pipe 16 to the filter tank to filter impurities, and then flows into the two delivery boxes 6, thereby ensuring that there is enough softener in the delivery box 6 to ensure the normal atomization operation of the ultrasonic atomizer 7.

[0025] To facilitate the collection of residual softener, in this design, the slag discharge mechanism includes a slag discharge trough located at the rear of the insulation box 1. A slag discharge box 18 is provided on the slag discharge trough, with an opening at the top of the slag discharge box 18. Slag discharge ports 17 are located between the slag discharge trough and the bottom ends of the S-shaped channel. Residual atomized softener adheres to the S-shaped channel 2 and flows through its shape into one of the two nearest slag discharge ports 17. It then passes through the slag discharge port 17 and is temporarily stored in the slag discharge box 18. The slag discharge trough facilitates the removal of the slag discharge box 18 for easy recycling.

[0026] In order to facilitate the detection of the amount of softener stored in the storage tank 4, in this solution, the inner wall of the storage tank 4 is provided with a liquid level sensor 19, which can facilitate the detection of the amount of softener stored in the storage tank 4.

[0027] To improve the efficiency of softening the blended yarn, in this solution, each of the conveying boxes 6 is equipped with multiple ultrasonic atomizers 7, which enable more efficient softening of both sides of the blended yarn through the multiple ultrasonic atomizers 7 in each conveying box 6.

[0028] In order to prevent the softener remaining in the S-shaped channel 2 from being discharged from the S-shaped channel 2, in this solution, water baffles 20 are provided at both ends of the bottom of the S-shaped channel 2. By providing water baffles 20 at both ends of the bottom of the S-shaped channel 2, the softener remaining on the inner wall of the S-shaped channel 2 can be blocked from flowing out.

[0029] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A softening treatment apparatus for blended yarn processing, characterized in that, The device includes an insulated box (1), an S-shaped channel (2) is provided inside the insulated box (1) and connects the two ends of the insulated box (1), a yarn guide roller (3) is provided on the S-shaped channel (2) and multiple rollers are provided, a liquid storage tank (4) is provided at the bottom of the insulated box (1), a slag discharge mechanism is provided on the S-shaped channel (2), a heating mechanism (5) and a conveying box (6) are provided at the top and bottom of the S-shaped channel (2), an ultrasonic atomizer (7) is provided between the conveying box (6) and the S-shaped channel (2), a filter box (8) is provided between the two conveying boxes (6), a filter mechanism is provided on the filter box (8), a liquid supply mechanism is provided between the filter box (8) and the liquid storage tank (4), an inlet pipe (9) is provided between the liquid storage tank (4) and the top of the insulated box (1), an electric valve (10) is provided on one side of the liquid storage tank (4), and an outlet pipe (11) is provided between the electric valve (10) and one side of the insulated box (1).

2. The softening treatment device for blended yarn processing according to claim 1, characterized in that, The filtration mechanism includes a filter tank, which is located inside the filter box (8) and connected to the top of the insulation box (1). The top of the filter tank is provided with a sealing plate (12), and a filter mesh layer (13) is provided between the bottom of the sealing plate (12) and the filter tank. A through hole is provided between the filter tank and the two conveying boxes (6).

3. The softening treatment device for blended yarn processing according to claim 2, characterized in that, The liquid supply mechanism includes a water pump (14), which is installed inside the insulation box (1). A liquid extraction pipe (15) is provided between the input end of the water pump (14) and the liquid storage tank (4), and a liquid delivery pipe (16) is provided between the output end of the water pump (14) and the filter tank.

4. The softening treatment apparatus for blended yarn processing according to claim 1, characterized in that, The slag discharge mechanism includes a slag discharge trough, which is located on the rear side of the insulation box (1). A slag discharge box (18) is provided on the slag discharge trough. An opening is provided at the top of the slag discharge box (18). A slag discharge port (17) is provided between the slag discharge trough and the bottom ends of the S-shaped channel.

5. The softening treatment apparatus for blended yarn processing according to claim 1, characterized in that, The inner wall of the storage tank (4) is equipped with a liquid level sensor (19).

6. The softening treatment apparatus for blended yarn processing according to claim 1, characterized in that, Each of the aforementioned delivery boxes (6) is equipped with multiple ultrasonic atomizers (7).

7. The softening treatment apparatus for blended yarn processing according to claim 1, characterized in that, The bottom ends of the S-shaped channel (2) are provided with baffles (20).

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