Winding device for inductance coil machining

Abstract

The utility model is suitable for the technical field of inductance coil processing, and provides a winding device for inductance coil processing, which comprises a mounting frame assembled on a rack, the first telescopic rod is fixedly mounted on the mounting frame, and a winding piece for winding a copper wire for manufacturing an inductance coil is arranged on an output shaft of the first telescopic rod; the winding mechanism is arranged on the first telescopic rod and the winding piece and is used for carrying out winding processing on a copper wire; and the pay-off mechanism is assembled on the rack and is used for paying off a copper wire for manufacturing the inductance coil. According to the winding device for inductance coil machining, the inductance coil can be machined and manufactured, the cost is relatively low, the winding device is suitable for being used in some small machining factories, and meanwhile the machining efficiency of the inductance coil is improved.

Description

Technical Field

[0001] This utility model belongs to the field of inductor coil processing technology, and in particular relates to a winding device for inductor coil processing. Background Technology

[0002] An inductor is a closed circuit made by winding insulated wire (such as copper wire) in turns. It works by electromagnetic induction and exhibits the characteristic of "passing low frequencies and blocking high frequencies" for alternating current.

[0003] When processing inductor coils, copper wire needs to be wound into a specific shape, one turn at a time. Currently, most large processing plants use fully automated winding equipment to automatically wind inductor coils. However, such equipment is expensive and not suitable for small processing plants. Some small processing plants still rely entirely on manual processing when processing inductor coils, which results in relatively low processing efficiency and high labor costs. Utility Model Content

[0004] This invention provides a winding device for processing inductor coils, aiming to solve the problem of low efficiency in manual processing of inductor coils in some small processing plants mentioned in the background art.

[0005] To solve the above problems, this utility model is implemented as follows: a winding device for inductor coil processing, comprising: a mounting frame mounted on a machine frame; a first telescopic rod fixedly mounted on the mounting frame, wherein a winding component for winding copper wire for making inductor coils is provided on the output shaft of the first telescopic rod; a winding mechanism for winding copper wire for winding processing, provided on the first telescopic rod and the winding component; and a wire feeding mechanism for feeding copper wire for making inductor coils, mounted on the machine frame.

[0006] Preferably, the winding mechanism includes: a mounting shell fixedly mounted on the output shaft of the first telescopic rod, the mounting shell being provided with a first servo motor; and a connecting shaft rotatably mounted on the mounting shell, the top end of the connecting shaft being fixedly connected to the output shaft of the first servo motor, and the bottom end of the connecting shaft being connected to the winding member.

[0007] Preferably, the wire feeding mechanism includes: a placement frame fixedly mounted on the frame; a second servo motor fixedly mounted on the placement frame, and a winch is provided on the output shaft of the second servo motor, the winch being used to place the copper wire for making inductor coils.

[0008] Preferably, the frame is provided with a guide seat for guiding the copper wire used to make the inductor coil, and the guide seat is provided with a fixing mechanism for fixing the wire. The fixing mechanism includes: a second telescopic rod fixedly installed on the guide seat; and a fixing block fixedly installed on the output shaft of the second telescopic rod for fixing the copper wire.

[0009] Preferably, the mounting frame is provided with a cutting mechanism for cutting copper wires, the cutting mechanism including: a third telescopic rod fixedly mounted on the mounting frame; and a cutting blade fixedly mounted on the output shaft of the third telescopic rod for cutting copper wires.

[0010] Preferably, the mounting housing is provided with a material-grabbing mechanism for picking up the inductor coils manufactured on the winding member. The material-grabbing mechanism includes: a fourth telescopic rod fixedly mounted on the mounting housing, a fifth telescopic rod fixedly mounted on the output shaft of the fourth telescopic rod; and a pusher block fixedly mounted on the output shaft of the fifth telescopic rod for pushing and picking up the inductor coils wound on the winding member.

[0011] Preferably, a guide rod is fixedly mounted on the mounting frame, a guide block is fixedly mounted on the mounting shell, the guide block and the guide rod are slidably connected, and a collection box for collecting the processed inductor coil is provided on the frame, the collection box being located below the winding member.

[0012] Preferably, a connecting groove is provided on the connecting shaft, a connecting block is fixedly installed on the top of the winding member, the connecting block and the connecting groove are adapted to each other, and connecting bolts are provided on the connecting shaft and the connecting block, and the connecting block is fixedly connected to the connecting shaft by the connecting bolts.

[0013] Compared with related technologies, the winding device for processing inductor coils provided by this utility model has the following advantages:

[0014] Beneficial effects:

[0015] Compared with existing technologies, the winding device for inductor coil processing provided in this solution can process and manufacture inductor coils at a relatively low cost, making it suitable for use in some small processing plants, while also improving the processing efficiency of inductor coils. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the main structure of a winding device for processing inductor coils provided by this utility model;

[0017] Figure 2 This is a schematic diagram of the front sectional view of the present invention;

[0018] Figure 3 for Figure 2 An enlarged structural diagram of part A shown in the figure;

[0019] Figure 4 for Figure 2 The diagram shows an enlarged view of part B.

[0020] Reference numerals in the attached drawings: 1. Frame; 2. Mounting frame; 3. First telescopic rod; 4. Winding component; 5. Mounting housing; 6. First servo motor; 7. Connecting shaft; 8. Placement frame; 9. Second servo motor; 10. Winch; 12. Guide seat; 13. Second telescopic rod; 14. Fixing block; 15. Third telescopic rod; 16. Cutter; 17. Fourth telescopic rod; 18. Fifth telescopic rod; 19. Push block. Detailed Implementation

[0021] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs; the terminology used herein in the specification of the application is for the purpose of describing particular embodiments only and is not intended to limit the application; the terms "comprising" and "having," and any variations thereof, in the specification, claims, and foregoing description of the drawings are intended to cover non-exclusive inclusion. The terms "first," "second," etc., in the specification, claims, or foregoing drawings are used to distinguish different objects, not to describe a particular order; the terms "inner," "outer," "left," and "right" indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the present invention.

[0022] In this document, the term "embodiment" means that a particular feature, structure, or characteristic described in connection with an embodiment may be included in at least one embodiment of this application. The appearance of this phrase in various places throughout the specification does not necessarily refer to the same embodiment, nor is it a separate or alternative embodiment mutually exclusive with other embodiments. It will be explicitly and implicitly understood by those skilled in the art that the embodiments described herein can be combined with other embodiments.

[0023] This utility model provides a winding device for processing inductor coils, such as... Figure 1-4As shown, the winding device for inductor coil processing includes: a mounting frame 2 mounted on a frame 1; a first telescopic rod 3 fixedly mounted on the mounting frame 2, wherein a winding component 4 for winding copper wire for making inductor coils is provided on the output shaft of the first telescopic rod 3; a winding mechanism for winding copper wire for making inductor coils provided on the first telescopic rod 3 and the winding component 4; and a wire feeding mechanism for feeding copper wire for making inductor coils mounted on the frame 1.

[0024] In this embodiment, a controller is first installed on one side of the device. The controller can control the entire device. The working principle of the controller is existing technology and will not be described in detail here. When processing the inductor coil, the controller first activates the first telescopic rod 3 to move the winding piece 4 down to a certain position. Then, the worker holds one end of the copper wire and the controller activates the wire feeding mechanism to feed a certain length of copper wire for making the inductor coil. The worker then positions one end of the copper wire by winding it around the winding piece 4. The controller then activates the wire feeding mechanism, the winding mechanism, and the first telescopic rod 3. The wire feeding mechanism feeds the copper wire, and the winding mechanism drives the winding piece 4 to rotate and wind the copper wire. At the same time, the controller activates the first telescopic rod 3 to move the rotating winding piece 4 down continuously, thereby completing the winding and processing of the inductor coil. The entire device can process and manufacture inductor coils at a relatively low cost, making it suitable for use in small processing plants and improving the processing efficiency of inductor coils.

[0025] In a further preferred embodiment of the present invention, the winding mechanism includes: a mounting shell 5 fixedly mounted on the output shaft of the first telescopic rod 3, and a first servo motor 6 disposed on the mounting shell 5; a connecting shaft 7 rotatably mounted on the mounting shell 5, the top end of the connecting shaft 7 being fixedly connected to the output shaft of the first servo motor 6, and the bottom end of the connecting shaft 7 being connected to the winding member 4.

[0026] In this embodiment, when using the winding mechanism, the controller starts the first servo motor 6 to drive the connecting shaft 7 to rotate, and the connecting shaft 7 drives the winding component 4 to rotate to wind the copper wire, thereby improving the overall processing efficiency of the inductor coil.

[0027] In a further preferred embodiment of the present invention, the wire feeding mechanism includes: a placement frame 8 fixedly installed on the frame 1; a second servo motor 9 fixedly installed on the placement frame 8, and a winch 10 is provided on the output shaft of the second servo motor 9, the winch 10 being used to place the copper wire for making inductor coils.

[0028] In this embodiment, when the copper wire is wound, the controller starts the second servo motor 9 to drive the winch 10 to rotate, thereby unwinding the copper wire used to make the inductor coil, so that the rotating winding member 4 can wind the copper wire for processing. At the same time, when the winding member 4 has wound a certain amount of copper wire, the controller shuts down the first telescopic rod 3, the first servo motor 6 and the second servo motor 9.

[0029] In a further preferred embodiment of the present invention, the frame 1 is provided with a guide seat 12 for guiding the copper wire used to make the inductor coil. The guide seat 12 is provided with a fixing mechanism for fixing the wire. The fixing mechanism includes: a second telescopic rod 13 fixedly installed on the guide seat 12; and a fixing block 14 fixedly installed on the output shaft of the second telescopic rod 13 for fixing the copper wire.

[0030] In this embodiment, the guide seat 12 is used to guide the copper wire. After the winding member 4 winds an inductor coil, while closing the first telescopic rod 3, the first servo motor 6 and the second servo motor 9, the controller will also start the second telescopic rod 13 to drive the fixing block 14 to move down and fix the copper wire on the guide seat 12, so that the operator can operate the copper wire when making the next inductor coil.

[0031] In a further preferred embodiment of the present invention, the mounting frame 2 is provided with a cutting mechanism for cutting copper wires. The cutting mechanism includes: a third telescopic rod 15 fixedly mounted on the mounting frame 2; and a cutting blade 16 fixedly mounted on the output shaft of the third telescopic rod 15 for cutting copper wires.

[0032] In this embodiment, after the winding member 4 winds an inductor coil, after the first telescopic rod 3, the first servo motor 6 and the second servo motor 9 are closed, and the second telescopic rod 13 is started to move the fixing block 14 down to fix the copper wire on the guide seat 12, the controller will start the third telescopic rod 15 to move the cutting blade 16 down to cut the copper wire.

[0033] In a further preferred embodiment of this utility model, the mounting shell 5 is provided with a material-taking mechanism for taking material from the inductor coil manufactured on the winding member 4. The material-taking mechanism includes: a fourth telescopic rod 17 fixedly mounted on the mounting shell 5, a fifth telescopic rod 18 fixedly mounted on the output shaft of the fourth telescopic rod 17; and a pusher block 19 fixedly mounted on the output shaft of the fifth telescopic rod 18 for pushing and taking material from the inductor coil wound on the winding member 4.

[0034] In this embodiment, after the third telescopic rod 15 moves the cutting blade 16 down to cut the copper wire, an inductor coil is completely made. Then, the controller starts the fourth telescopic rod 17 to move the fifth telescopic rod 18 and the push block 19 close to the winding member 4 and make the push block 19 contact the outer wall of the winding member 4. Then, the controller starts the fifth telescopic rod 18 to move the push block 19 down to remove the inductor coil made on the winding member 4.

[0035] In a further preferred embodiment of this utility model, a guide rod is fixedly installed on the mounting frame 2, a guide block is fixedly installed on the mounting shell 5, the guide block and the guide rod are slidably connected, and a collection box for collecting the processed inductor coil is provided on the frame 1, the collection box being located below the winding member 4.

[0036] In this embodiment, when the first telescopic rod 3 moves the mounting shell 5, the mounting shell 5 will move the guide block on the guide rod, thereby improving the stability of the mounting shell 5 and the winding member 4 when they move up and down.

[0037] In a further preferred embodiment of this utility model, a connecting groove is provided on the connecting shaft 7, a connecting block is fixedly installed on the top of the winding member 4, the connecting block and the connecting groove are adapted to be connected, and connecting bolts are provided on the connecting shaft 7 and the connecting block, and the connecting block is fixedly connected to the connecting shaft 7 by the connecting bolts.

[0038] In this embodiment, the connecting block and the connecting bolt work together to facilitate the fixed connection of the winding component 4 and the connecting shaft 7, and at the same time, it is convenient to replace the winding component 4 according to the model of the inductor coil.

[0039] In summary, compared with related technologies, this device can process and manufacture inductor coils at a relatively low cost, making it suitable for use in small processing plants and improving the processing efficiency of inductor coils.

[0040] It should be understood, in the several embodiments provided in this application, that the disclosed apparatus may be implemented in other ways.

[0041] The above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit the scope of protection of this utility model. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on these embodiments, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model. Although this utility model has been described in detail with reference to the above embodiments, those skilled in the art can still combine, add, delete, or otherwise adjust the features of the various embodiments of this utility model according to the circumstances without conflict or creative effort, thereby obtaining different technical solutions that do not fundamentally depart from the concept of this utility model. These technical solutions are also within the scope of protection of this utility model.

Claims

1. A winding apparatus for processing inductor coils, characterized in that, include: Mounting brackets assembled on the frame; A first telescopic rod is fixedly installed on the mounting frame, and the output shaft of the first telescopic rod is provided with a winding component for winding copper wire for making inductor coils; A winding mechanism is provided on the first telescopic rod and the winding member for winding copper wire. A wire feeding mechanism mounted on the frame for feeding copper wires used to make inductor coils.

2. The winding apparatus for processing inductor coils as described in claim 1, characterized in that, The winding mechanism includes: A mounting housing is fixedly installed on the output shaft of the first telescopic rod, and a first servo motor is provided on the mounting housing; The connecting shaft mounted on the mounting housing is rotated. The top end of the connecting shaft is fixedly connected to the output shaft of the first servo motor, and the bottom end of the connecting shaft is connected to the winding member.

3. The winding apparatus for processing inductor coils as described in claim 1, characterized in that, The wire feeding mechanism includes: A placement rack that is fixedly installed on the frame; A second servo motor is fixedly mounted on the placement frame, and a winch is provided on the output shaft of the second servo motor. The winch is used to place the copper wire for making inductor coils.

4. The winding apparatus for processing inductor coils as described in claim 1, characterized in that, The frame is provided with a guide seat for guiding the copper wire used to make the inductor coil. The guide seat is provided with a fixing mechanism for fixing the wire. The fixing mechanism includes: A second telescopic rod fixedly installed on the guide seat; A fixing block is fixedly installed on the output shaft of the second telescopic rod to fix the copper wire.

5. The winding apparatus for processing inductor coils as described in claim 1, characterized in that, The mounting bracket is equipped with a cutting mechanism for cutting copper wires, the cutting mechanism comprising: A third telescopic rod fixedly installed on the mounting bracket; A cutting blade, fixedly mounted on the output shaft of the third telescopic rod, is used to cut copper wires.

6. The winding apparatus for processing inductor coils as described in claim 2, characterized in that, The mounting housing is provided with a material-grabbing mechanism for picking up the inductor coil fabricated on the winding member, the material-grabbing mechanism comprising: A fourth telescopic rod is fixedly installed on the mounting housing, and a fifth telescopic rod is fixedly installed on the output shaft of the fourth telescopic rod; A pusher block, fixedly installed on the output shaft of the fifth telescopic rod, is used to push and pick up the inductor coil wound on the winding piece.

7. The winding apparatus for processing inductor coils as described in claim 2, characterized in that, A guide rod is fixedly installed on the mounting frame, and a guide block is fixedly installed on the mounting shell. The guide block and the guide rod are slidably connected. A collection box for collecting the processed inductor coils is provided on the frame, and the collection box is located below the winding member.

8. The winding apparatus for processing inductor coils as described in claim 2, characterized in that, A connecting groove is provided on the connecting shaft, and a connecting block is fixedly installed on the top of the winding member. The connecting block and the connecting groove are adapted to each other. Connecting bolts are provided on the connecting shaft and the connecting block, and the connecting block is fixedly connected to the connecting shaft through the connecting bolts.

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