Automatic sleeve shaft machining equipment
By designing an automated sleeve processing equipment, and utilizing components such as fiber optic detection and a five-axis robotic arm, the entire process of sleeve processing and packaging is automated, solving the problem of low automation in traditional sleeve processing equipment and improving production efficiency and product consistency.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- ASTOR (TIANJIN) PRECISION MASCH CO LTD
- Filing Date
- 2025-05-30
- Publication Date
- 2026-05-05
AI Technical Summary
Traditional shaft processing equipment has a low degree of automation, requires manual assistance, and has a cumbersome packing process, resulting in low production efficiency.
An automated processing equipment for sleeve shafts was designed, including a processing device, a packing device, and a pick-and-place device. The equipment achieves fully automated processing and packing of sleeve shafts through components such as fiber optic detection equipment, a five-axis robotic arm, and a pneumatic gripping unit.
It has achieved full automation of the shaft processing, temporary storage and packing process, reducing manual intervention, improving production cycle and product consistency, and reducing labor costs and operational errors.
Smart Images

Figure CN224196427U_ABST
Abstract
Description
Technical Field
[0001] This disclosure generally relates to the field of sleeve and shaft machining technology, and specifically to an automatic sleeve and shaft machining equipment. Background Technology
[0002] Sleeves, as a common mechanical transmission component, are widely used in automobiles, machine tools, precision instruments, and other fields. They are typically hollow cylindrical structures, requiring precision machining to ensure the concentricity of the inner hole and outer wall, as well as a smooth surface finish. Traditional sleeve machining processes suffer from low automation, often requiring manual assistance. Furthermore, manual packing of the finished products after machining further reduces production efficiency. Utility Model Content
[0003] In view of the above-mentioned defects or deficiencies in the prior art, it is desirable to provide an automatic machining equipment for sleeve shafts to solve the above problems.
[0004] This application provides an automatic machining equipment for sleeve shafts, comprising:
[0005] The processing device is equipped with a processing station;
[0006] A packing device is provided on one side of the processing device. The packing device is provided with a first temporary storage component and a packing mechanism. The first temporary storage component is used to temporarily store the finished product's sleeves. The packing mechanism is used to simultaneously load all the sleeves on the first temporary storage component into the packaging box.
[0007] A pick-and-place device is disposed between the processing device and the packing device. The pick-and-place device includes a second temporary storage component and a pick-and-place mechanism. The second temporary storage component is used to temporarily store the sleeve of the semi-finished product. The pick-and-place mechanism includes:
[0008] The first working process involves grabbing the sleeve of the semi-finished product from the second temporary storage component and placing it on the processing station; and
[0009] The second working process involves grabbing the finished product sleeve from the processing station and placing it on the first temporary storage component; and
[0010] In the third working process, the first temporary storage component is returned to the second temporary storage component.
[0011] According to the technical solution provided in the embodiments of this application, the first temporary storage component includes an optical fiber detection device, which is used to detect the quantity status of the sleeves on the first temporary storage component; the packing mechanism includes a transfer component, which is used to grab the sleeves on the first temporary storage component and transfer them into the packaging box; the transfer component is electrically connected to the optical fiber detection device through a control module, which is used to receive the full signal detected by the optical fiber detection device and control the transfer component to start.
[0012] According to the technical solution provided in the embodiments of this application, the transfer assembly includes a transverse guide rail, a sliding seat, and a gripping assembly. The transverse guide rail extends along a first direction, the sliding seat is slidably mounted on the transverse guide rail, and the gripping assembly is slidably connected to the sliding seat via a moving rod. The sliding direction of the moving rod is perpendicular to the first direction, and the gripping assembly can grip multiple sleeve shafts simultaneously.
[0013] According to the technical solution provided in the embodiments of this application, the gripping component includes multiple pneumatic gripping units, the gripping units are connected to the air supply device, and the gripping units are expanded by inflation to fix the sleeve shaft.
[0014] According to the technical solution provided in the embodiments of this application, the packing mechanism further includes a cover assembly. The cover assembly includes a driving device and a limiting member. The driving device is electrically connected to the optical fiber detection device through the control module. The control module is also used to receive the full signal detected by the optical fiber detection device and control the driving device so that the driving device drives the limiting member to rotate, thereby limiting the flipping angle of the packing box cover.
[0015] According to the technical solution provided in the embodiments of this application, the second temporary storage component includes a through-beam sensor, which is used to detect the number of sleeves on the second temporary storage component. The through-beam sensor is electrically connected to the control module. The control module is also used to receive the empty signal detected by the through-beam sensor and generate a prompt signal. The prompt signal is used to indicate that sleeves should be added to the second temporary storage component.
[0016] According to the technical solution provided in the embodiments of this application, the picking and placing mechanism includes a five-axis robotic arm and a dual gripper. The dual gripper is installed at the free end of the five-axis robotic arm. The dual gripper includes a first gripper and a second gripper. The first gripper is used to grip the sleeve shaft in the first working process, and the second gripper is used to grip the sleeve shaft in the second working process. The free end of the five-axis robotic arm is provided with a first axis, and the first gripper and the second gripper can rotate relative to each other around the first axis.
[0017] According to the technical solution provided in the embodiments of this application, the processing device, the first temporary storage component and the second temporary storage component are arranged circumferentially along the five-axis robotic arm.
[0018] According to the technical solution provided in the embodiments of this application, the second gripper is provided with a cleaning device, the cleaning device is connected to the air supply device, the air supply device is electrically connected to the second gripper through the control module, and the control module is also used to control the air supply device to supply air to the cleaning device according to the gripping signal of the second gripper.
[0019] According to the technical solution provided in the embodiments of this application, the cleaning device is a rigid air tube.
[0020] Compared with existing technologies, the beneficial effects of this application are as follows: Through the coordinated operation of the processing device, the packing device, and the pick-and-place device, the entire process of sleeve shaft processing, temporary storage, and packing is automated; the pick-and-place mechanism automatically transfers the semi-finished product to the processing station in the first working process, transfers the finished product to the first temporary storage component in the second working process, and completes the return cycle of the pick-and-place mechanism in the third working process. Combined with the synchronous packing function of the packing mechanism, the manual intervention links are significantly reduced; at the same time, the linkage design of the first temporary storage component and the second temporary storage component optimizes the material flow efficiency, solves the problems of low efficiency of manual operation and cumbersome packing process in traditional sleeve shaft processing, effectively improves production cycle and product consistency, and reduces labor costs and operational error risks. Attached Figure Description
[0021] Other features, objects, and advantages of this application will become more apparent from the following detailed description of non-limiting embodiments with reference to the accompanying drawings:
[0022] Figure 1 A schematic diagram of the automatic sleeve shaft processing equipment provided in this application;
[0023] Figure 2 for Figure 1 The top view of the automatic machining equipment for sleeve shafts shown.
[0024] Figure 3 This is a schematic diagram of the packing device;
[0025] Figure 4 This is a schematic diagram of the structure of the first temporary storage component;
[0026] Figure 5 This is a schematic diagram of the capping assembly.
[0027] Figure 6 This is a schematic diagram of the pick-and-place device;
[0028] Figure 7 This is a schematic diagram of the dual gripper structure.
[0029] Reference numerals: 1. Sleeve shaft; 2. Packaging box; 100. Processing device; 200. First temporary storage component; 210. Fiber optic testing equipment; 220. Pallet seat; 230. Finished product pallet; 231. First mounting slot; 300. Packing mechanism; 310. Transfer component; 311. Transverse guide rail; 312. Sliding seat; 313. Moving rod; 314. Support base; 315. First motor; 316. Second motor; 320. Gripping component; 321. Gripping unit; 322. Mounting plate; 330. Cover assembly; 331. Drive device; 332. Limiting component; 33 3. Rotary shaft; 400. Second temporary storage component; 410. Through-beam sensor; 420. Support platform; 430. Semi-finished product pallet; 431. Second mounting slot; 500. Picking and placing mechanism; 510. Five-axis robotic arm; 520. First gripper; 521. Guide rail; 522. Support gripper; 523. First cylinder; 524. Second cylinder; 525. Connector; 530. Second gripper; 540. Cleaning device; 550. Base; 600. Support frame; 700. Bracket mechanism; 710. Transfer seat; 711. Moving rail; 712. Slider; 713. Support plate. Detailed Implementation
[0030] The present application will now be described in further detail with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and not intended to limit it. Furthermore, it should be noted that, for ease of description, only the parts relevant to the invention are shown in the accompanying drawings.
[0031] It should be noted that, unless otherwise specified, the embodiments and features described in this application can be combined with each other. This application will now be described in detail with reference to the accompanying drawings and embodiments.
[0032] Please refer to Figures 1-7 This application provides an automatic machining equipment for sleeve shafts, comprising:
[0033] A processing device 100 is provided with a processing station;
[0034] A packing device is provided on one side of the processing device 100. The packing device is provided with a first temporary storage component 200 and a packing mechanism 300. The first temporary storage component 200 is used to temporarily store the finished product sleeves 1, and the packing mechanism 300 is used to simultaneously load all the sleeves 1 on the first temporary storage component 200 into the packaging box 2.
[0035] A pick-and-place device is provided between the processing device 100 and the packing device. The pick-and-place device includes a second temporary storage component 400 and a pick-and-place mechanism 500. The second temporary storage component 400 is used to temporarily store the sleeve 1 of the semi-finished product. The pick-and-place mechanism 500 includes:
[0036] In the first working process, the sleeve 1 of the semi-finished product on the second temporary storage component 400 is picked up and placed at the processing station; and
[0037] In the second working process, the finished product sleeve 1 from the processing station is picked up and placed on the first temporary storage component 200; and
[0038] In the third working process, the first temporary storage component 200 is returned to the second temporary storage component 400.
[0039] Specifically, the processing device 100 is a machining lathe. The semi-finished sleeve 1 is processed into a finished sleeve 1 at the processing station. The finished sleeve 1 is automatically packed into a box by a packing device. The packing device consists of two parts: a first temporary storage component 200 and a packing mechanism 300. After processing, the finished sleeve 1 is placed on the first temporary storage component 200 for temporary storage. When the number of sleeves 1 on the first temporary storage component 200 reaches a set quantity, the packing mechanism 300 loads the sleeves 1 on the first temporary storage component 200 into the packaging box 2 in one go. The setting of the packing mechanism 300 greatly reduces the packing time, and the setting of the first temporary storage component 200 improves the flow efficiency of the sleeve 1 between the processing device 100 and the packaging box 2. The pick-and-place device is used to transfer the sleeve 1 in the processing flow. The pick-and-place device consists of two parts: a second temporary storage component 400 and a pick-and-place mechanism 500. Before processing, the semi-finished sleeve 1 is placed on the second temporary storage component 400 for temporary storage. The pick-and-place mechanism 500 includes three working processes. In the first working process, the pick-and-place mechanism 500 is positioned above the second temporary storage component 400 and grabs the semi-finished sleeve 1. Then, the semi-finished sleeve 1 is moved to the processing station and away from the processing station so that the processing device 100 can properly handle the sleeve 1. In the second working process, the pick-and-place mechanism 500 is placed above the processing station and grabs the finished sleeve 1. Then, the finished sleeve 1 is moved to the first temporary storage component 200 for the packing mechanism 300 to pack. It should be noted that the pick-and-place mechanism 500 only grabs one semi-finished sleeve 1 and one finished sleeve 1 at a time. In the third working process, the pick-and-place mechanism 500 leaves the first temporary storage component 200 and moves above the second temporary storage component 400 to prepare for the next first working process.
[0040] The equipment provided in this application achieves full automation of the machining, temporary storage and packaging of the sleeve shaft 1 through the coordinated operation of the machining device, the packing device and the pick-and-place device.
[0041] Furthermore, the first temporary storage component 200 includes an optical fiber detection device 210, which is used to detect the quantity and status of the sleeves 1 on the first temporary storage component 200; the packing mechanism 300 includes a transfer component 310, which is used to grab the sleeves 1 on the first temporary storage component 200 and transfer them into the packaging box 2; the transfer component 310 is electrically connected to the optical fiber detection device 210 through a control module, which is used to receive the full signal detected by the optical fiber detection device 210 and control the transfer component 310 to start.
[0042] Specifically, the packing device also includes a support frame 600, on which a first temporary storage component 200 is placed. The first temporary storage component 200 includes a tray base 220, which is fixedly installed on the support frame 600 and placed horizontally. A finished product tray 230 is installed on the tray base 220, and multiple recessed first mounting slots 231 are arranged on the finished product tray 230. After the sleeve shaft 1 is processed, it is placed one by one into the first mounting slot 231 by the pick-and-place mechanism 500. The fiber optic testing device 210 is installed on the tray base 220 and located on both sides of the finished product tray 230. The fiber optic testing device 210 has a fiber optic transmission port corresponding to each column of first mounting slots 231. When a sleeve shaft 1 is placed in the first mounting slot 231, the device emits a fiber optic bundle to the sleeve shaft 1 and detects the number of sleeve shafts 1 in the corresponding column based on the return time of the fiber optic bundle. This allows the device to detect the total number of sleeve shafts 1 on the finished product tray 230. By detecting the number of sleeve shafts 1, the device can monitor whether the finished product tray 230 is full. The detection using the fiber optic testing equipment 210 is existing technology and will not be described in detail here; after the fiber optic testing equipment 210 detects that the finished product tray 230 is full, it outputs a full signal to the control module.
[0043] The transfer assembly 310 is mounted on the support frame 600, and its operation is controlled by the control module. After receiving a full signal, the control module controls the transfer assembly 310 to simultaneously grab all the sleeves 1 on the finished product tray 230 and place them into the packaging box 2 at once, thereby realizing the automatic packing of the finished product sleeves 1.
[0044] Furthermore, the transfer assembly 310 includes a transverse guide rail 311, a sliding seat 312, and a gripping assembly 320. The transverse guide rail 311 extends along a first direction, the sliding seat 312 is slidably mounted on the transverse guide rail 311, and the gripping assembly 320 is slidably connected to the sliding seat 312 via a moving rod 313. The sliding direction of the moving rod 313 is perpendicular to the first direction, and the gripping assembly 320 can grip multiple sleeve shafts 1 simultaneously.
[0045] Specifically, the transverse guide rail 311 is fixedly mounted on the support frame 600 via the support base 314. The transverse guide rail 311 extends along a first direction, which is parallel to the top surface of the tray seat 220. The sliding seat 312 is driven by a first motor 315 to slide along the transverse guide rail 311, and the first motor 315 is mounted at one end of the transverse guide rail 311. The moving rod 313 is engaged with the sliding seat 312, and the moving rod 313 and the sliding seat 312 can slide relative to each other along a second direction, which is perpendicular to the top surface of the tray seat 220. The movement of the moving rod 313 is driven by a second motor 316, which is mounted on the sliding seat 312. The gripping component 320 is mounted at the end of the moving rod 313 and is used to synchronously grip the sleeve shaft 1 on the finished product tray 230. Through the coordinated operation of the transverse guide rail 311, the sliding seat 312, and the moving rod 313, the gripping component 320 can be adjusted in two directions, thereby facilitating the gripping of the sleeve shaft 1.
[0046] Furthermore, the gripping assembly 320 includes a plurality of pneumatic gripping units 321, the gripping units 321 being connected to the air supply device, and the gripping units 321 being expanded by inflation to fix the sleeve shaft 1.
[0047] Specifically, the gripping assembly 320 also includes a mounting plate 322, which is mounted on the bottom end of the moving rod 313. Multiple gripping units 321 are fixed on the mounting plate 322. Optionally, the gripping unit 321 is an expansion sleeve. During gripping, the expansion sleeve is inserted into the inner side of the sleeve shaft 1, and the expansion sleeve is inflated by an air supply device, so that the expansion sleeve expands and abuts against the inner wall of the sleeve shaft 1, thereby fixing the sleeve shaft 1 and improving the stability during gripping. At the same time, gripping the sleeve shaft 1 with the expansion sleeve can also effectively prevent the sleeve shaft 1 from being damaged.
[0048] Furthermore, the packing mechanism 300 also includes a capping assembly 330, which includes a driving device 331 and a limiting member 332. The driving device 331 is electrically connected to the fiber optic detection device 210 through the control module. The control module is also used to receive the full signal detected by the fiber optic detection device 210 and control the driving device 331 so that the driving device 331 drives the limiting member 332 to rotate, thereby limiting the flipping angle of the box lid 2.
[0049] Specifically, there are two drive devices 331, which are arranged along a third direction and fixed on the tray base 220. The drive devices 331 are drive motors, and a rotating shaft 333 is driven and mounted on the output shaft of the drive devices 331. The rotating shaft 333 extends along a third direction, which is perpendicular to the first direction and perpendicular to the second direction. The axis of the rotating shaft 333 is along the third direction, and a limiting member 332 is installed at each end of each rotating shaft 333. The drive devices 331 drive the rotating shaft 333 to rotate around its own axis, thereby driving the limiting member 332 to rotate. When the limiting member 332 rotates to a certain angle, the limiting member 332 can limit the lid of the packaging box 2, preventing the lid from blocking the opening of the packaging box 2, thereby improving the packing efficiency of the bushing 4. The drive device 331 is driven by the control module. When the control module receives the full signal corresponding to the finished product pallet 230, the control module controls the drive device 331 to rotate by a set angle. At this time, the finished product sleeve 1 can be packed. When the packaging box 2 is full, the control module controls the drive device 331 to rotate so as to release the limit on the box lid of the packaging box 2.
[0050] Furthermore, the packaging box 2 is mounted on the support frame 600 via a bracket mechanism 700. The bracket mechanism 700 includes a transfer seat 710, which is fixedly mounted on the support frame 600. A pair of sliding rails 711 are provided on the transfer seat 710. The pair of sliding rails 711 are arranged along a third direction and extend along a first direction. Two sliders 712 are slidably mounted on each sliding rail 711, for a total of four sliders 712. A support plate 713 is fixed to the top of each of the four sliders 712. A third cylinder is installed at one end of the 711 near the finished product pallet 230. The telescopic end of the third cylinder is connected to the support plate 713. The support plate 713 can slide along the first direction by being driven by the third cylinder. When the support plate 713 slides to the end of the moving slide rail 711 near the finished product pallet 230, it is convenient to pack the sleeve shaft 1 through the picking and placing mechanism 500. When the support plate 713 slides to the end of the moving slide rail 711 away from the finished product pallet 230, it is convenient to pack and transfer the full packaging box 2.
[0051] Furthermore, the second temporary storage component 400 includes a through-beam sensor 410, which is used to detect the quantity status of the sleeve shafts 1 on the second temporary storage component 400. The through-beam sensor 410 is electrically connected to the control module. The control module is also used to receive the empty signal detected by the through-beam sensor 410 and generate a prompt signal. The prompt signal is used to indicate that the sleeve shafts 1 should be replenished on the second temporary storage component 400.
[0052] Specifically, the second temporary storage component 400 includes a support platform 420, on which a semi-finished product tray 430 is placed. The semi-finished product tray 430 has multiple rows and columns of second mounting slots 431 arranged on it. Each second mounting slot 431 is a recessed slot, and each slot is used to hold a semi-finished product sleeve 1. The semi-finished product sleeves 1 are stacked on the semi-finished product tray 430 before it is placed on the support platform 420, and then manually placed onto the support platform 420 to facilitate subsequent gripping of the sleeves 1 by the pick-and-place mechanism 500. The semi-finished product tray 430 is a square tray, and the second mounting slots 431 on it are arranged in a rectangular array. When the pick-and-place mechanism 500 grips the sleeves 1, it grips them row by row, starting with the first sleeve 1 in the first row and moving to the last one in the second row, until the last sleeve 1 in the last row is gripped.
[0053] A through-beam sensor 410 is mounted on the support platform 420 to detect whether all the sleeve shafts 1 on the semi-finished product pallet 430 have been gripped. The through-beam sensor 410 includes a transmitter and a receiver. The transmitter is located on the side of the last second mounting slot 431 in the first row away from the second mounting slot 431 in the second row, and the receiver is located on the side of the last second mounting slot 431 in the last row away from the second mounting slot 431 in the penultimate row. When there is a sleeve shaft 1 in the second mounting slot 431 of the last column of the semi-finished product pallet 430, the signal emitted by the transmitter of the through-beam sensor 410 cannot be received by the receiver. This indicates that not all the sleeve shafts 1 on the semi-finished product pallet 430 have been gripped, and the gripping mechanism 500 continues to grip the sleeve shafts 1. When there is no sleeve shaft 1 in the last column of the semi-finished product pallet 430, the signal emitted by the transmitter of the through-beam sensor 410 can be received by the receiver. This indicates that all the sleeve shafts 1 on the semi-finished product pallet 430 have been gripped. When the through-beam sensor 410 detects that all the sleeve shafts 1 on the semi-finished product tray 430 have been grabbed, it outputs an empty signal to the control module. The control module is electrically connected to the pick-and-place mechanism 500. When the control module receives the empty signal, it controls the pick-and-place mechanism 500 to stop grabbing the sleeve shafts 1 of the semi-finished product, and generates a prompt signal to prompt the sleeve shafts 1 to be replenished.
[0054] Furthermore, the picking and placing mechanism 500 includes a five-axis robotic arm 510 and a dual gripper. The dual gripper is installed at the free end of the five-axis robotic arm 510. The dual gripper includes a first gripper 520 and a second gripper 530. The first gripper 520 is used to grip the sleeve shaft 1 during the first working process, and the second gripper 530 is used to grip the sleeve shaft 1 during the second working process. The free end of the five-axis robotic arm 510 is provided with a first axis, and the first gripper 520 and the second gripper 530 can rotate relative to each other around the first axis.
[0055] Specifically, the five-axis robotic arm 510 is used to achieve multi-angle adjustment of the dual grippers. The dual grippers include two parts: a first gripper 520 and a second gripper 530. The two parts are mounted on the free end of the five-axis robotic arm 510 via a base 550. The first gripper 520 and the second gripper 530 are respectively mounted on opposite ends of the base 550. The base 550 can drive the first gripper 520 and the second gripper 530 to rotate relative to each other around a first axis to realize the interchange of the first gripper 520 and the second gripper 530. The first gripper 520 and the second gripper 530 have the same structure. The first gripper 520 is used to grip the semi-finished sleeve shaft 1 on the semi-finished product pallet 430, and the second gripper 530 is used to grip the finished sleeve shaft 1 on the processing station.
[0056] The working process of the pick-and-place mechanism 500:
[0057] The five-axis robotic arm 510 moves the dual grippers above the semi-finished product pallet 430. The first gripper 520 grips the semi-finished product sleeve 1. Then, the five-axis robotic arm 510 moves the dual grippers to the processing equipment 100 and places the semi-finished product sleeve 1 on the processing station. This process is the first working process. Next, the base 550 drives the first gripper 520 and the second gripper 530 to switch positions. The second gripper 530 grips the finished product sleeve 1 that has been processed on the processing station. Then, the five-axis robotic arm 510 moves the dual grippers above the finished product pallet 230. The second gripper 530 places the finished product sleeve 1 on the finished product pallet 230 and then lifts the second gripper 530. This process is the second working process. Finally, the five-axis robotic arm 510 moves the dual grippers above the semi-finished product pallet 430 to prepare for the next round of gripping. This completes one work cycle, which is the third working process.
[0058] Specifically, the first gripper 520 consists of a guide rail 521, a pair of support grips 522, and a first cylinder 523. The guide rail 521 is located at the bottom of the first cylinder 523, and a sliding groove extending perpendicular to the first axis is formed at the bottom of the guide rail 521. The pair of support grips 522 are embedded in the sliding groove and can slide within the groove. The pair of support grips 522 are driven by the first cylinder 523 to move closer or further apart. When the pair of support grips 522 are close together and pressed tightly, they can penetrate deep into the sleeve shaft 1. Then, by driving the pair of support grips 522 further apart, they abut against the inner wall of the sleeve shaft 1, thereby fixing the sleeve shaft 1. The side of the pair of support grips 522 that moves away from each other is set as an arc surface, which allows for better contact with the inner wall of the sleeve shaft 1 and avoids damage to the sleeve shaft 1.
[0059] Specifically, the first cylinder 523 is connected to the second cylinder 524 and the connecting member 525. The second cylinder 524 is fixed to the end of the base 550 and has a telescopic end that can extend and retract along the first axis. The telescopic end is connected to the first cylinder 523 through the connecting member 525. The second cylinder 524 drives the connecting member 525 to move, and the movement of the connecting member 525 allows the first gripper 520 to be adjusted in the first axis direction, thereby facilitating the picking and placing of the sleeve shaft 1.
[0060] Since the structure of the second gripper 530 is the same as that of the first gripper 520, the structure of the second gripper 530 will not be described in detail here.
[0061] Furthermore, the processing device 100, the first temporary storage component 200 and the second temporary storage component 400 are arranged circumferentially along the five-axis robotic arm 510.
[0062] Specifically, by distributing the processing device 100, the finished product tray 230, and the semi-finished product tray 430 on three sides of the five-axis robotic arm 510, it is convenient for the five-axis robotic arm 510 to transfer the sleeve shaft 1.
[0063] Furthermore, the second gripper 530 is provided with a cleaning device 540, which is connected to the air supply device. The air supply device is electrically connected to the second gripper 530 through the control module. The control module is also used to control the air supply device to supply air to the cleaning device 540 according to the gripping signal of the second gripper 530.
[0064] Specifically, since the processing device 100 needs to spray water on the sleeve shaft 1 during processing, the second gripper 530 needs to remove residual water stains from the surface of the sleeve shaft 1 when it grips the finished sleeve shaft 1. Therefore, a cleaning device 540 is installed on the second gripper 530. The cleaning device 540 is supplied with air through an air supply device, which is controlled by a control module. After the second gripper 530 grips the finished sleeve shaft 1, the control module receives the gripping signal from the second gripper 530 and then controls the air supply device to supply air to the cleaning device 540 so that the cleaning device 540 removes water stains from the surface of the sleeve shaft 1 through airflow.
[0065] Furthermore, the cleaning device 540 is a rigid air tube.
[0066] Specifically, rigid air tubes ensure stability during blowing and prevent incomplete removal of water stains.
[0067] The above description is merely a preferred embodiment of this application and an explanation of the technical principles employed. Those skilled in the art should understand that the scope of the invention involved in this application is not limited to technical solutions formed by specific combinations of the above-described technical features, but should also cover other technical solutions formed by arbitrary combinations of the above-described technical features or their equivalents without departing from the inventive concept. For example, technical solutions formed by substituting the above features with (but not limited to) technical features with similar functions disclosed in this application.
Claims
1. An automatic machining equipment for sleeve shafts, characterized in that, include: A processing device (100) is provided with a processing station; A packing device is provided on one side of the processing device (100). The packing device is provided with a first temporary storage component (200) and a packing mechanism (300). The first temporary storage component (200) is used to temporarily store the finished product sleeves (1). The packing mechanism (300) is used to simultaneously load all the sleeves (1) on the first temporary storage component (200) into the packaging box (2). A pick-and-place device is provided between the processing device (100) and the packing device. The pick-and-place device includes a second temporary storage component (400) and a pick-and-place mechanism (500). The second temporary storage component (400) is used to temporarily store the sleeve (1) of the semi-finished product. The pick-and-place mechanism (500) includes: In the first working process, the sleeve (1) of the semi-finished product on the second temporary storage component (400) is picked up and placed on the processing station; and In the second working process, the finished product sleeve (1) from the processing station is picked up and placed on the first temporary storage component (200); and In the third working process, the first temporary storage component (200) is returned to the second temporary storage component (400).
2. The automatic machining equipment for sleeve shafts according to claim 1, characterized in that, The first temporary storage component (200) includes an optical fiber detection device (210), which is used to detect the quantity and status of the sleeves (1) on the first temporary storage component (200); the packing mechanism (300) includes a transfer component (310), which is used to grab the sleeves (1) on the first temporary storage component (200) and transfer them into the packaging box (2); the transfer component (310) is electrically connected to the optical fiber detection device (210) through a control module, which is used to receive the full signal detected by the optical fiber detection device (210) and control the transfer component (310) to start.
3. The automatic shaft processing equipment according to claim 2, characterized in that, The transfer assembly (310) includes a transverse guide rail (311), a sliding seat (312), and a gripping assembly (320). The transverse guide rail (311) extends along a first direction, and the sliding seat (312) is slidably mounted on the transverse guide rail (311). The gripping assembly (320) is slidably connected to the sliding seat (312) via a moving rod (313). The sliding direction of the moving rod (313) is perpendicular to the first direction. The gripping assembly (320) can grip multiple sleeve shafts (1) simultaneously.
4. The automatic machining equipment for sleeve shafts according to claim 3, characterized in that, The gripping assembly (320) includes a plurality of pneumatic gripping units (321), which are connected to an air supply device and are used to fix the sleeve shaft (1) by inflating.
5. The automatic machining equipment for sleeve shafts according to claim 4, characterized in that, The packing mechanism (300) further includes a capping assembly (330), which includes a drive device (331) and a limiting member (332). The drive device (331) is electrically connected to the fiber optic detection device (210) through the control module. The control module is also used to receive the full signal detected by the fiber optic detection device (210) and control the drive device (331) so that the drive device (331) drives the limiting member (332) to rotate, thereby limiting the flipping angle of the box lid (2).
6. The automatic machining equipment for sleeve shafts according to claim 5, characterized in that, The second temporary storage component (400) includes a through-beam sensor (410) for detecting the number of sleeve shafts (1) on the second temporary storage component (400). The through-beam sensor (410) is electrically connected to the control module. The control module is also used to receive the empty signal detected by the through-beam sensor (410) and generate a prompt signal. The prompt signal is used to indicate that sleeve shafts (1) should be added to the second temporary storage component (400).
7. The automatic machining equipment for sleeve shafts according to claim 6, characterized in that, The picking and placing mechanism (500) includes a five-axis robotic arm (510) and a double gripper. The double gripper is installed at the free end of the five-axis robotic arm (510). The double gripper includes a first gripper (520) and a second gripper (530). The first gripper (520) is used to grip the sleeve shaft (1) in the first working process, and the second gripper (530) is used to grip the sleeve shaft (1) in the second working process. The free end of the five-axis robotic arm (510) is provided with a first axis, and the first gripper (520) and the second gripper (530) can rotate relative to each other around the first axis.
8. The automatic machining equipment for sleeve shafts according to claim 7, characterized in that, The processing device (100), the first temporary storage component (200) and the second temporary storage component (400) are arranged circumferentially along the five-axis robotic arm (510).
9. The automatic machining equipment for sleeve shafts according to claim 8, characterized in that, The second gripper (530) is provided with a cleaning device (540), which is connected to the air supply device. The air supply device is electrically connected to the second gripper (530) through the control module. The control module is also used to control the air supply device to supply air to the cleaning device (540) according to the gripping signal of the second gripper (530).
10. The automatic machining equipment for sleeve shafts according to claim 9, characterized in that, The cleaning device (540) is a rigid air tube.