Efficient environment-friendly combined full-automatic graphite sawing machine

By installing dust suppression and positioning components on the graphite saw, the problems of positioning errors and dust pollution are solved, achieving efficient and environmentally friendly graphite saw cutting.

CN224197047UActive Publication Date: 2026-05-05ZHEJIANG JINDING SAW IND CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
ZHEJIANG JINDING SAW IND CO LTD
Filing Date
2025-03-04
Publication Date
2026-05-05

AI Technical Summary

Technical Problem

Existing graphite saws have positioning errors when positioning graphite raw materials, and generate a large amount of graphite dust during the cutting process, polluting the workshop environment.

Method used

The design incorporates dust suppression and positioning components. It uses atomizing nozzles to spray water vapor to absorb dust and a rotating snap-fit ​​plate to adapt to the positioning requirements of graphite materials of different specifications.

Benefits of technology

It effectively reduced dust diffusion, lowered dust concentration in the workshop, and enabled rapid positioning and clamping of different graphite materials.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an efficient environmental protection combined full-automatic graphite sawing machine relates to graphite sawing machine technical field, including sawing machine body, saw bow and saw blade body, the inner side of saw bow is fixedly equipped with two dust fall subassembly, each dust fall subassembly includes support cover, shunt box, atomizing nozzle and drainage tube, each atomization nozzle is obliquely installed, the tail end of each drainage pipe is connected with the corresponding atomization nozzle in a penetrating mode, by moving a positioning pressing plate, a protruding rod at the side end of the positioning pressing plate is in butt joint with an assembly clamping base, meanwhile, a rotary clamping plate is deflected, the rotary clamping plate rotates at the side end of the positioning pressing plate, and the atomization nozzles are arranged in the assembly clamping base; the top end of the rotary clamping plate is designed to be a clamping groove, the rotary clamping plate is in butt joint with the side end of the assembly clamping base, the assembly clamping base and the positioning pressing plate are combined and installed so as to meet the positioning requirements of graphite materials of various different specifications, and rapid positioning and clamping of the graphite materials can be achieved.
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Description

Technical Field

[0001] This utility model relates to the field of graphite sawing technology, and in particular to a high-efficiency and environmentally friendly combined fully automatic graphite saw. Background Technology

[0002] The extracted natural graphite is relatively large and first needs to be roughly processed using a graphite saw to obtain a shape that facilitates subsequent processing. In practical applications, the equipment typically requires the following technologies:

[0003] 1. Cutting structure, which cuts graphite material through high-speed rotation or reciprocating motion;

[0004] 2. Material conveying mechanism, used to convey graphite material to be cut;

[0005] 3. Power and transmission structure: The power of the motor is transmitted to the saw blade / saw band to achieve the cutting motion;

[0006] 4. Fixed structure, serving as the basic support structure of the saw, used for installing and fixing all other components;

[0007] Currently, existing graphite saws (such as patent publication number: CN218111266U) disclose a graphite saw in which the cutting saw blade moves laterally along the guide groove, cutting the graphite plates on the worktable one by one. After cutting a graphite plate, a new graphite plate can be used to replace it in time without affecting the cutting of the next graphite plate. When the cutting saw blade returns under the drive of the transverse reciprocating device, it can cut a new graphite plate. The process does not require stopping the machine, which greatly improves the cutting efficiency.

[0008] A positioning plate is set on the worktable of the saw to position the graphite. However, the size of the positioning plate is limited, and the contact surface for different graphite raw materials is fixed, which can easily lead to different positioning errors. Cutting graphite will generate a large amount of graphite dust, which will permeate the air in the workshop and pollute the workshop environment. Summary of the Invention

[0009] To address the shortcomings of existing technologies, this utility model provides a highly efficient and environmentally friendly combined fully automatic graphite saw. It solves the technical problems of setting a positioning plate on the worktable of the saw to position the graphite, but the positioning plate has a limited size and the contact surface for different graphite raw materials is fixed, which can easily lead to different positioning errors. Cutting graphite will generate a large amount of graphite dust, which will permeate the workshop air and cause pollution to the workshop environment.

[0010] To achieve the above objectives, this utility model provides the following technical solution:

[0011] A high-efficiency and environmentally friendly combined fully automatic graphite saw includes a saw body, a saw bow, and a saw blade body. Two dust suppression components are fixedly installed on the inner side of the saw bow. Each dust suppression component includes a support cover, a diversion box, an atomizing nozzle, and a drainage pipe. Each atomizing nozzle is installed at an angle, and the end of each drainage pipe is connected to the atomizing nozzle.

[0012] Preferably, each side end of the saw bow is fixedly equipped with two assembly brackets for supporting docking, and each assembly bracket has a threaded hole inside;

[0013] Each of the assembly slots is provided with a positioning component on its side end. Each positioning component includes a positioning pressure plate, a mating sleeve, a rotating snap-fit ​​plate, and a fastening bolt. Each positioning pressure plate is provided with a protruding rod on its side end.

[0014] Preferably, the bottom end of the saw bow is provided with a hydraulic assembly, and the inside of the saw body is provided with multiple drive rollers;

[0015] Each of the support covers is fixedly installed with a delivery pipe that connects to the saw bow at its top.

[0016] Each of the fastening bolts has a threaded surface and each of the fastening bolts rotates into contact with a rotating snap plate.

[0017] Compared with the prior art, the present invention has the following beneficial effects;

[0018] In this invention, water vapor is delivered into the interior of the distribution box. Two atomizing nozzles are installed at the bottom of the distribution box at an angle. The atomizing nozzles spray water vapor directly onto both sides of the saw blade body. When dust is generated, it comes into contact with the water on the surface of the saw blade body and is absorbed by the water or carried away by the water flow, thereby reducing the dust's flight and diffusion in the air and lowering the dust concentration in the workshop.

[0019] In this invention, by moving the positioning plate, the protruding rod at the side end of the positioning plate is connected to the assembly bracket. At the same time, the rotating clamping plate is deflected, allowing the rotating clamping plate to rotate at the side end of the positioning plate. The top of the rotating clamping plate has a slot design. The rotating clamping plate connects with the side end of the assembly bracket. By inserting the fastening bolt into the interior of the rotating clamping plate and rotating the fastening bolt, the assembly bracket and the positioning plate are combined and installed to adapt to the positioning requirements of various graphite materials of different specifications, enabling rapid positioning and clamping of graphite materials. Attached Figure Description

[0020] The above description is only an overview of the technical solution of this utility model. In order to better understand the technical means of this utility model and to implement it in accordance with the contents of the specification, the preferred embodiments of this utility model are described in detail below with reference to the accompanying drawings.

[0021] Figure 1 This is a structural diagram of the saw body of this utility model.

[0022] Figure 2 This is a structural diagram of the positioning pressure plate of this utility model.

[0023] Figure 3 This is a structural diagram of the saw bow of this utility model.

[0024] Figure 4 This utility model Figure 3 Enlarged structural diagram at point A.

[0025] In the diagram: 11. Sawing machine body; 12. Sawing bow; 13. Assembly bracket; 14. Positioning pressure plate; 15. Connecting sleeve; 16. Rotating clamping plate; 17. Fastening bolt; 18. Sawing blade body; 19. Support cover; 21. Diverter box; 22. Atomizing nozzle; 23. Drainage pipe; 24. Conveying pipe. Detailed Implementation

[0026] This application provides a highly efficient and environmentally friendly combined fully automatic graphite saw, which effectively solves the problem of setting a positioning plate on the saw's worktable to position graphite. However, the positioning plate has a limited size, and the contact surface for different graphite raw materials is fixed, which can easily lead to different positioning errors. Cutting graphite generates a large amount of graphite dust, which will diffuse into the workshop air and pollute the workshop environment. By delivering water vapor into the interior of the distribution box, and installing two atomizing nozzles at the bottom of the distribution box at an angle, the atomizing nozzles directly spray water vapor onto both sides of the saw blade body. When dust is generated, it comes into contact with the water on the surface of the saw blade body and is absorbed by the water or carried away by the water flow, thereby reducing the dust's flight and diffusion in the air and lowering the dust concentration in the workshop. Example

[0027] like Figure 1 , Figure 2 , Figure 3 and Figure 4 As shown, the technical solution in this application embodiment effectively solves the technical problem of setting a positioning plate on the worktable of a saw to position graphite. However, the size of the positioning plate is limited, and the contact surface for different graphite raw materials is fixed, which easily leads to different positioning errors. Cutting graphite generates a large amount of graphite dust, which will diffuse into the workshop air and pollute the workshop environment. The overall idea is as follows:

[0028] To address the problems existing in the prior art, this utility model provides a high-efficiency and environmentally friendly combined fully automatic graphite saw, including a saw body 11, a saw bow 12, and a saw blade body 18. Two dust suppression components are fixedly installed on the inner side of the saw bow 12. Each dust suppression component includes a support cover 19, a diversion box 21, an atomizing nozzle 22, and a drainage pipe 23. Each atomizing nozzle 22 is installed at an angle, and the end of each drainage pipe 23 is connected to the atomizing nozzle 22. Water vapor is transported into the interior of the diversion box 21. Two atomizing nozzles 22 are installed at an angle at the bottom of the diversion box 21. The atomizing nozzles 22 spray water vapor directly onto both sides of the saw blade body 18. When dust is generated, it comes into contact with the water on the surface of the saw blade body 18 and is absorbed by the water or carried away by the water flow, thereby reducing the dust flying and spreading in the air and reducing the dust concentration in the workshop. At the same time, the water can absorb and carry away the heat of the saw blade body 18, playing a cooling role.

[0029] Each support cover 19 is fixedly installed at its top with a delivery pipe 24 that connects to the saw bow 12. The delivery pipe 24 is connected to an external pump to deliver water vapor into the interior of the support cover 19.

[0030] Two assembly brackets 13 for supporting docking are fixedly installed on the side end of the saw bow 12. Each assembly bracket 13 has a threaded hole inside. By moving the positioning plate 14, one end of the positioning plate 14 is aligned with the assembly bracket 13, and the positioning plate 14 is fixed to the side end of the assembly bracket 13.

[0031] Each assembly holder 13 is provided with a positioning component on its side end. Each positioning component includes a positioning pressure plate 14, a docking sleeve 15, a rotating snap-fit ​​plate 16, and a fastening bolt 17. Each positioning pressure plate 14 is provided with a protruding rod on its side end. By moving the positioning pressure plate 14, the protruding rod on the side end of the positioning pressure plate 14 is docked with the assembly holder 13. At the same time, the rotating snap-fit ​​plate 16 is deflected, allowing the rotating snap-fit ​​plate 16 to rotate on the side end of the positioning pressure plate 14. The top of the rotating snap-fit ​​plate 16 has a slot design. The rotating snap-fit ​​plate 16 docks with the side end of the assembly holder 13. By inserting the fastening bolt 17 into the interior of the rotating snap-fit ​​plate 16 and rotating the fastening bolt 17, the assembly holder 13 and the positioning pressure plate 14 are combined and installed to adapt to the positioning requirements of various graphite materials of different specifications, enabling rapid positioning and clamping of graphite materials.

[0032] Each fastening bolt 17 has a threaded surface and each fastening bolt 17 rotates and engages with the rotating snap plate 16. The top of the rotating snap plate 16 is fixed to the outside of the assembly bracket 13 by rotating the fastening bolt 17.

[0033] Working principle:

[0034] The first step is to place the graphite material on the sawing table. By moving the positioning plate 14, the protrusion at the side end of the positioning plate 14 is aligned with the assembly bracket 13. At the same time, the rotating clamping plate 16 is deflected, allowing the rotating clamping plate 16 to rotate at the side end of the positioning plate 14. The top of the rotating clamping plate 16 has a slot design. The rotating clamping plate 16 aligns with the side end of the assembly bracket 13. By inserting the fastening bolt 17 into the rotating clamping plate 16 and rotating the fastening bolt 17, the assembly bracket 13 and the positioning plate 14 are combined and installed to accommodate the positioning needs of various graphite materials of different specifications, enabling rapid positioning and clamping of graphite materials.

[0035] The second step is to turn on the power switch, start the saw body 11, and slowly start the feed mechanism so that the saw blade body 18 gradually contacts the graphite material and begins cutting. After the graphite material is cut, first stop the feed mechanism so that the saw blade body 18 stops moving forward, and then turn off the power of the saw body 11 so that the saw blade body 18 stops rotating completely.

[0036] Water vapor is delivered to the inside of the support cover 19 through the delivery pipe 24 connected to an external pump. The water vapor is then delivered to the inside of the diversion box 21, where two atomizing nozzles 22 are installed at an angle at the bottom. The atomizing nozzles 22 spray water vapor directly onto both sides of the saw blade body 18. When dust is generated, it comes into contact with the water on the surface of the saw blade body 18 and is either absorbed by the water or carried away by the water flow, thereby reducing the dust from flying and spreading in the air.

[0037] Finally, it should be noted that the above embodiments are merely examples for clearly illustrating the present invention and are not intended to limit the implementation. Those skilled in the art can make other variations or modifications based on the above description. It is neither necessary nor possible to exhaustively list all possible implementations here. However, obvious variations or modifications derived therefrom are still within the protection scope of this invention.

Claims

1. A high-efficiency and environmentally friendly combined fully automatic graphite saw, comprising a saw body (11), a saw bow (12), and a saw blade body (18), characterized in that, Two dust suppression components are fixedly installed on the inner side of the saw bow (12). Each dust suppression component includes a support cover (19), a diversion box (21), an atomizing nozzle (22), and a drainage pipe (23). Each atomizing nozzle (22) is installed at an angle, and the end of each drainage pipe (23) is connected to the atomizing nozzle (22).

2. The high-efficiency and environmentally friendly combined fully automatic graphite saw as described in claim 1, characterized in that, Two assembly brackets (13) for supporting docking are fixedly installed on the side ends of the saw bow (12), and each assembly bracket (13) has a threaded hole inside.

3. The high-efficiency and environmentally friendly combined fully automatic graphite saw as described in claim 2, characterized in that, Each of the assembly slots (13) is provided with a positioning component at its side end. Each positioning component includes a positioning pressure plate (14), a docking sleeve (15), a rotating snap plate (16), and a fastening bolt (17). Each of the positioning pressure plates (14) is provided with a protruding rod at its side end.

4. The high-efficiency and environmentally friendly combined fully automatic graphite saw as described in claim 1, characterized in that, The bottom end of the saw bow (12) is provided with a hydraulic component, and the inside of the saw body (11) is provided with multiple drive rollers.

5. The high-efficiency and environmentally friendly combined fully automatic graphite saw as described in claim 1, characterized in that, Each of the support covers (19) has a delivery pipe (24) fixedly installed at its top end, which is connected to the saw bow (12).

6. The high-efficiency and environmentally friendly combined fully automatic graphite saw as described in claim 3, characterized in that, Each of the fastening bolts (17) has a threaded surface and each of the fastening bolts (17) is rotatably connected to the rotating snap plate (16).

Citation Information

Patent Citations

  • Graphite sawing machine

    CN218111266U