Material suction manipulator of button cell feeder

By introducing vibration and adjustment components into the suction handle of the button battery feeder, the problems of material blockage and unadjustable vibration intensity are solved, achieving uniform material conveying and efficient material suction, thereby improving production efficiency and equipment applicability.

CN224198693UActive Publication Date: 2026-05-05DONGGUAN TIANQIU ENTERPRISE CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
DONGGUAN TIANQIU ENTERPRISE CO LTD
Filing Date
2025-05-09
Publication Date
2026-05-05

AI Technical Summary

Technical Problem

Traditional button battery feeder robotic arms are prone to material blockage and accumulation during the feeding process, and the vibration device cannot be flexibly adjusted, resulting in low production efficiency and poor versatility.

Method used

A material suction robot including a vibration component and an adjustment component was designed. The rotating plate driven by the servo motor moves the force block in the reverse groove and the forward groove to realize the periodic vibration of the suction port. The vibration intensity is precisely adjusted by the adjustment component to ensure that the material enters the suction port evenly.

Benefits of technology

It effectively avoids material blockage and accumulation, improves material suction efficiency and stability, ensures continuous and efficient operation of the button battery feeder, and enhances the versatility and applicability of the material suction robot.

✦ Generated by Eureka AI based on patent content.

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    Figure CN224198693U_ABST
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Abstract

The utility model discloses a material suction manipulator of a button cell feeder, which comprises a main body box and is characterized in that the lower end of the main body box is fixedly connected with a support frame, a fixed plate is fixedly connected in the main body box, a vibration component is arranged on the fixed plate, and the main body box is connected with a material suction port through the vibration component. The upper surface of the material suction opening is fixedly connected with a canvas connecting opening, the vibration assembly and the fixing plate are provided with an adjusting assembly used for adjusting the vibration strength, after the equipment is started, the servo motor is powered on to operate, the output end of the servo motor drives the rotating plate to rotate, and the rotating plate rotates along with rotation of the rotating plate. The force application block fixed to the rotating plate starts to do circular motion around the rotating center, when the force application block moves to make contact with a progress groove in the force application plate, the force application block pushes the force application plate, then the bearing plate is driven to overcome the elastic force of the reset spring to slide upwards along the fixing rod, and at the moment, the material suction opening transversely moves along with the bearing plate; when the force application block moves to the tail end of the forward stroke groove, the force application block starts to enter the reverse stroke groove.
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Description

Technical Field

[0001] This utility model relates to the field of button cell processing technology, specifically a suction robot for a button cell feeder. Background Technology

[0002] Traditional button cell battery feeder robotic arms often face problems of material blockage and accumulation during the feeding process. Due to the small size and regular shape of button cells, they are prone to squeezing and stacking at the suction port, leading to poor material transport and even interruption of the feeding process, severely impacting production efficiency. Furthermore, existing robotic arms use relatively simple vibration devices that cannot flexibly adjust vibration intensity according to different material characteristics and production conditions. For example, a uniform vibration intensity is insufficient for optimal feeding results for button cells of different specifications and materials; excessive vibration may damage the batteries, while insufficient vibration fails to effectively disperse the material, reducing the versatility and applicability of the robotic arm. Therefore, those skilled in the art have provided a button cell battery feeder robotic arm to solve the problems mentioned in the background. Utility Model Content

[0003] The purpose of this invention is to provide a suction robot for a button battery feeder to solve the problems mentioned in the background art.

[0004] To achieve the above objectives, this utility model provides the following technical solution:

[0005] A suction robot for a button battery feeder includes a main body box, a support frame fixedly connected to the lower end of the main body box, a fixed plate fixedly connected inside the main body box, a vibration component provided on the fixed plate, and a suction port connected to the main body box through the vibration component. A canvas connection port is fixedly connected to the upper surface of the suction port. An adjustment component for adjusting the vibration intensity is provided on the vibration component and the fixed plate.

[0006] Furthermore, the vibration assembly includes a receiving plate, a return groove, a force-applying plate, a progress groove, a force-applying block, a servo motor, a rotating plate, a sliding sleeve, a limiting plate, a fixed rod, and a return spring. A fixed rod is fixedly connected to the surface of the fixed plate, and a sliding sleeve is slidably connected to the surface of the fixed rod.

[0007] Furthermore, a receiving plate is fixedly connected to the surface of the sliding sleeve, a connecting plate is fixedly connected to the surface of the receiving plate, a suction port is fixedly connected to one end of the connecting plate, a return spring is provided between the receiving plate and the fixed plate, and the return spring is sleeved on the surface of the fixed rod, and a limit plate is fixedly connected to the end of the fixed rod away from the fixed plate.

[0008] Furthermore, a servo motor is fixedly connected to the main body box, a rotating plate is provided at the output end of the servo motor, and a force-applying block is fixedly connected to the upper surface of the rotating plate.

[0009] Furthermore, a force-applying plate is fixedly connected to the lower surface of the receiving plate. The force-applying plate is provided with a reverse groove and a forward groove, and the force-applying plate and the reverse groove are used in conjunction with the forward groove.

[0010] Furthermore, the adjustment assembly includes an adjustment plate, a threaded sleeve, a C-shaped plate, and a threaded adjustment rod. The adjustment plate is slidably connected to the surface of the fixed rod, and the C-shaped plate is fixedly connected to the surface of the adjustment plate.

[0011] Furthermore, a threaded adjusting rod is provided through the C-shaped plate, and a threaded sleeve is fixedly connected to the side of the fixing plate away from the fixing rod, and the threaded sleeve is used in conjunction with the threaded adjusting rod.

[0012] By adopting the above technical solution

[0013] Compared with the prior art, the beneficial effects of this utility model are:

[0014] 1. By incorporating a vibration assembly, a servo motor drives a rotating plate, causing the force-applying block to move within the return groove and the progress groove. This, in turn, causes the receiving plate to slide up and down along the fixed rod, resulting in vibration at the suction port. This vibration effectively prevents blockages and accumulation of button batteries during the suction process, ensuring that the material enters the suction port evenly and smoothly, significantly improving suction efficiency and stability, and guaranteeing the continuous and efficient operation of the button battery feeder.

[0015] 2. The sliding connection between the fixed rod and the sliding sleeve, combined with the reset spring, provides stable guidance and reset function for the movement of the receiving plate. When the force-applying block pushes the force-applying plate to move, the reset spring can promptly reset the receiving plate, ensuring the periodic stable operation of the vibration assembly; at the same time, the setting of the limit plate effectively prevents the sliding sleeve from disengaging from the fixed rod, further enhancing the structural reliability and stability of the vibration assembly;

[0016] 3. The design of the adjustment component brings high flexibility to the suction robot. By rotating the threaded adjustment rod, which screws it in or out of the threaded sleeve, the adjustment plate can be moved up and down along the fixed rod, thereby changing the restrictive position of the C-shaped plate on the receiving plate. This operation can precisely adjust the compression degree of the return spring, thereby controlling the amplitude and frequency of the receiving plate's vibration, meeting the diverse vibration intensity requirements of button battery suction under different working conditions, and improving the versatility and applicability of the suction robot. Attached Figure Description

[0017] Figure 1 A schematic diagram of the overall structure of a suction robot for a button battery feeder;

[0018] Figure 2 A half-sectional schematic diagram of a suction robot for a button battery feeder;

[0019] Figure 3A schematic diagram of the overall structure of the rotating plate in the suction manipulator of a button battery feeder;

[0020] Figure 4 This is a partial structural diagram of a suction robot for a button battery feeder;

[0021] In the diagram: 1. Main body box; 2. Connecting plate; 3. Canvas connection port; 4. Suction port; 5. Support frame; 6. Receiving plate; 7. Reverse groove; 8. Force plate; 9. Progress groove; 10. Force block; 11. Servo motor; 12. Rotating plate; 13. Sliding sleeve; 14. Limiting plate; 15. Fixing rod; 16. Return spring; 17. Adjusting plate; 18. Threaded sleeve; 19. C-shaped plate; 20. Threaded adjusting rod; 21. Fixing plate. Detailed Implementation

[0022] To make the technical means, creative features, achieved objectives and effects of this utility model easier to understand, the present utility model is further described below in conjunction with specific embodiments. In the description of this utility model, it should be noted that the terms "upper," "lower," "inner," "outer," "front end," "rear end," "both ends," "one end," and "the other end," etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings and are only for the convenience of describing this utility model and simplifying the description. For those skilled in the art, the specific meaning of the above terms in this utility model can be understood according to the specific circumstances.

[0023] Please see Figures 1-4 This utility model provides an embodiment of a suction robot for a button battery feeder, comprising a main body box 1. A support frame 5 is fixedly connected to the lower end of the main body box 1. A fixing plate 21 is fixedly connected inside the main body box 1. A vibration component is provided on the fixing plate 21. The main body box 1 is connected to a suction port 4 through the vibration component. A canvas connection port 3 is fixedly connected to the upper surface of the suction port 4. Adjustment components for adjusting the vibration intensity are provided on the vibration component and the fixing plate 21. The main body box 1 serves as the core load-bearing component of the suction robot. The support frame 5 is fixedly installed at its lower end by welding or bolting. The support frame 5 can be made of high-strength metal material to provide stable support for the main body box 1 and ensure that the entire robot remains stable during operation. Inside the main body box 1, the fixing plate 21 is horizontally fixed in a suitable position using bolts to provide a basic platform for the installation of subsequent components.

[0024] In this embodiment, the vibration assembly includes a receiving plate 6, a return groove 7, a force-applying plate 8, a progress groove 9, a force-applying block 10, a servo motor 11, a rotating plate 12, a sliding sleeve 13, a limiting plate 14, a fixed rod 15, and a return spring 16. A fixed rod 15 is fixedly connected to the surface of the fixed plate 21, and a sliding sleeve 13 is slidably connected to the surface of the fixed rod 15. A receiving plate 6 is fixedly connected to the surface of the sliding sleeve 13, and a connecting plate 2 is fixedly connected to the surface of the receiving plate 6. A suction port 4 is fixedly connected to one end of the connecting plate 2. A return spring 16 is provided between the receiving plate 6 and the fixed plate 21, and the return spring 16 is sleeved on the surface of the fixed rod 15. The fixed rod 15 is located at... A limit plate 14 is fixedly connected to one end of the fixed plate 21. A servo motor 11 is fixedly connected to the main body box 1. A rotating plate 12 is provided at the output end of the servo motor 11. A force-applying block 10 is fixedly connected to the upper surface of the rotating plate 12. A force-applying plate 8 is fixedly connected to the lower surface of the receiving plate 6. The force-applying plate 8 has a reverse groove 7 and a forward groove 9. The force-applying block 10 and the reverse groove 7 cooperate with the forward groove 9. A fixed rod 15 is vertically welded to the surface of the fixed plate 21. The fixed rod 15 needs to ensure high straightness and surface smoothness so that the sliding sleeve 13 can slide smoothly. The sliding sleeve 13 is fitted onto the surface of the fixed rod 15 so that the sliding sleeve 13... A clearance fit is formed between the sliding sleeve 13 and the fixed rod 15 to ensure that the sliding sleeve 13 can slide freely up and down along the fixed rod 15. A receiving plate 6 is welded to the surface of the sliding sleeve 13, and a connecting plate 2 is welded to the receiving plate 6 for connecting other components. A return spring 16 is installed between the receiving plate 6 and the fixed plate 21. The return spring 16 is sleeved on the surface of the fixed rod 15, and its two ends abut against the receiving plate 6 and the fixed plate 21, respectively. A limiting plate 14 is welded to the end of the fixed rod 15 away from the fixed plate 21. The size of the limiting plate 14 must be larger than the inner diameter of the sliding sleeve 13 to prevent the sliding sleeve 13 from falling off the fixed rod 15. The servo is fixedly installed on the main body box 1 by bolts. The output end of the servo motor 11 is connected to the rotating plate 12. A key connection or a coupling connection can be used to ensure stable power transmission. A force-applying block 10 is welded to the upper surface of the rotating plate 12. The position and size of the force-applying block 10 must match the reverse groove 7 and the forward groove 9 on the force-applying plate 8 that is subsequently installed on the lower surface of the receiving plate 6. The force-applying plate 8 is welded to the lower surface of the receiving plate 6. The reverse groove 7 and the forward groove 9 are machined on the force-applying plate 8. The shape and size of the grooves must be precisely designed according to the motion trajectory and force conditions of the force-applying block 10 to ensure that the force-applying block 10 can move smoothly in the groove and achieve the expected transmission effect.

[0025] In this embodiment, the adjustment assembly includes an adjustment plate 17, a threaded sleeve 18, a C-shaped plate 19, and a threaded adjustment rod 20. The adjustment plate 17 is slidably connected to the surface of the fixed rod 15, and the C-shaped plate 19 is fixedly connected to the surface of the adjustment plate 17. The threaded adjustment rod 20 is passed through the C-shaped plate 19. The threaded sleeve 18 is fixedly connected to the side of the fixed plate 21 away from the fixed rod 15, and the threaded sleeve 18 cooperates with the threaded adjustment rod 20 to fit the adjustment plate 17 onto the surface of the fixed rod 15 so that it can slide up and down along the fixed rod 15. The C-shaped plate is welded to the surface of the adjustment plate 17 to form a U-shaped surrounding receiving plate 6. A through hole is opened on the C-shaped plate, and the threaded adjustment rod 20 passes through the through hole. At the same time, the threaded sleeve 18 is welded to the side of the fixed plate 21 away from the fixed rod 15. The threads of the threaded adjustment rod 20 and the threaded sleeve 18 must match each other to ensure that rotating the threaded adjustment rod 20 can drive the adjustment plate 17 to move up and down along the fixed rod 15.

[0026] When the equipment is started, the servo motor 11 is powered on and runs. The output end of the servo motor 11 drives the rotating plate 12 to rotate. As the rotating plate 12 rotates, the force-applying block 10 fixed on the rotating plate 12 begins to move in a circular motion around the rotation center. When the force-applying block 10 moves to contact the progress groove 9 on the force-applying plate 8, the force-applying block 10 pushes the force-applying plate 8, thereby causing the receiving plate 6 to overcome the elastic force of the return spring 16 and slide upward along the fixed rod 15. At this time, the suction port 4 moves laterally with the receiving plate 6. When the force-applying block 10... After moving to the end of the process groove 9, it begins to enter the reverse groove 7. Under the elastic force of the return spring 16, the receiving plate 6 drives the suction port 4 to slide back along the fixed rod 15. As the rotating plate 12 continues to rotate, the force block 10 moves alternately in the reverse groove 7 and the process groove 9, causing the receiving plate 6 and the suction port 4 to vibrate up and down. During the vibration of the suction port 4, the button battery raw materials can be more evenly and loosely distributed near the suction port 4 under the action of vibration, avoiding blockage and accumulation. The suction port 4 uses negative pressure or other adsorption principles to suck in the button cell battery raw materials and delivers them to the subsequent processing equipment through the canvas connection port 3, achieving continuous and efficient suction operation. When it is necessary to adjust the vibration intensity, the operator rotates the threaded adjustment rod 20 to make the threaded adjustment rod 20 screw in or out of the threaded sleeve 18. Since the threaded adjustment rod 20 is connected to the C-shaped plate, and the C-shaped plate is fixed to the adjustment plate 17, the rotation of the threaded adjustment rod 20 drives the adjustment plate 17 to move up and down along the fixed rod 15. The movement of the adjustment plate 17 changes the limiting position of the C-shaped plate on the receiving plate 6, thereby adjusting the compression degree of the return spring 16. The change in the compression degree of the return spring 16 directly affects the amplitude and frequency of the vibration of the receiving plate 6, thereby achieving precise adjustment of the vibration intensity of the suction port 4.

[0027] By setting up a vibration component, the servo motor 11 drives the rotating plate 12 to rotate, causing the force application block 10 to move within the return groove 7 and the progress groove 9, which in turn drives the receiving plate 6 to slide up and down along the fixed rod 15, causing the suction port 4 to vibrate. This vibration can effectively prevent the button batteries from clogging and accumulating during the suction process, ensuring that the material enters the suction port 4 evenly and smoothly, significantly improving the suction efficiency and stability, and ensuring the continuous and efficient operation of the button battery feeder. The sliding connection between the fixed rod 15 and the sliding sleeve 13, combined with the setting of the return spring 16, provides stable guidance and reset function for the movement of the receiving plate 6. When the force application block 10 pushes the force application plate 8 to move, the return spring 16 can promptly reset the receiving plate 6, ensuring the periodic stable operation of the vibration component. At the same time, the setting of the limit plate 14 effectively prevents the sliding sleeve 13 from disengaging from the fixed rod 15, further enhancing the structural reliability and stability of the vibration component. The design of the adjustment component brings high flexibility to the suction robot. By rotating the threaded adjusting rod 20, which screws in or out of the threaded sleeve 18, the adjusting plate 17 can be moved up and down along the fixed rod 15, thereby changing the restrictive position of the C-shaped plate on the receiving plate 6. This operation can precisely adjust the compression degree of the return spring 16, thereby controlling the amplitude and frequency of the vibration of the receiving plate 6, meeting the diverse vibration intensity requirements of button battery feeding under different working conditions, and improving the versatility and applicability of the feeding robot.

[0028] This specification describes embodiments, but not every embodiment contains only one independent technical solution. This way of describing the specification is only for clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A suction robot for a button cell battery feeder, comprising a main body box (1), characterized in that, The main body box (1) is fixedly connected to a support frame (5) at the lower end. A fixed plate (21) is fixedly connected inside the main body box (1). A vibration component is provided on the fixed plate (21). The main body box (1) is connected to a suction port (4) through the vibration component. A canvas connection port (3) is fixedly connected to the upper surface of the suction port (4). An adjustment component for adjusting the vibration intensity is provided on the vibration component and the fixed plate (21).

2. The suction robot for a button battery feeder according to claim 1, characterized in that, The vibration assembly includes a receiving plate (6), a reverse groove (7), a force-applying plate (8), a forward groove (9), a force-applying block (10), a servo motor (11), a rotating plate (12), a sliding sleeve (13), a limiting plate (14), a fixing rod (15), and a return spring (16). The fixing plate (21) is fixedly connected to the fixing rod (15), and the fixing rod (15) is slidably connected to the sliding sleeve (13).

3. The suction robot for a button battery feeder according to claim 2, characterized in that, A receiving plate (6) is fixedly connected to the surface of the sliding sleeve (13), and a connecting plate (2) is fixedly connected to the surface of the receiving plate (6). A suction port (4) is fixedly connected to one end of the connecting plate (2). A return spring (16) is provided between the receiving plate (6) and the fixed plate (21), and the return spring (16) is sleeved on the surface of the fixed rod (15). A limit plate (14) is fixedly connected to the end of the fixed rod (15) away from the fixed plate (21).

4. The suction robot for a button battery feeder according to claim 3, characterized in that, A servo motor (11) is fixedly connected to the main body box (1), and a rotating plate (12) is provided at the output end of the servo motor (11). A force-applying block (10) is fixedly connected to the upper surface of the rotating plate (12).

5. The suction robot for a button battery feeder according to claim 4, characterized in that, The receiving plate (6) is fixedly connected to the lower surface of the force plate (8). The force plate (8) is provided with a reverse groove (7) and a progress groove (9). The force block (10) and the reverse groove (7) are used in conjunction with the progress groove (9).

6. The suction robot for a button battery feeder according to claim 5, characterized in that, The adjustment assembly includes an adjustment plate (17), a threaded sleeve (18), a C-shaped plate (19), and a threaded adjustment rod (20). The adjustment plate (17) is slidably connected to the surface of the fixed rod (15), and the C-shaped plate (19) is fixedly connected to the surface of the adjustment plate (17).

7. The suction robot for a button battery feeder according to claim 6, characterized in that, A threaded adjusting rod (20) is provided through the C-shaped plate (19), and a threaded sleeve (18) is fixedly connected to the side of the fixing plate (21) away from the fixing rod (15), and the threaded sleeve (18) is used in conjunction with the threaded adjusting rod (20).