Polyester fabric

By designing a base layer, a shielding sheet, and a contact sheet in the polyester fabric, and adopting a staggered through-hole design, the shortcomings of polyester fabric in terms of breathability and light blocking are solved, achieving both light blocking and breathability, and improving the comfort of the fabric.

CN224199577UActive Publication Date: 2026-05-05WUJIANG LIJIA JET WEAVING CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
WUJIANG LIJIA JET WEAVING CO LTD
Filing Date
2025-04-24
Publication Date
2026-05-05

AI Technical Summary

Technical Problem

Existing polyester fabrics are insufficient in balancing breathability and light blocking, especially during outdoor activities in summer, when external light can easily pass through the pores and come into contact with the skin, making it impossible to simultaneously meet the requirements of breathability and light blocking.

Method used

A polyester fabric structure was designed, including a base layer, a shielding sheet, and a contact sheet. Support blocks are provided on the shielding sheet and the contact sheet respectively. Through holes and through holes are provided on the base layer. The through holes and through holes are interconnected and staggered. It is formed by weaving composite yarns. The yarns are made of polyester fibers and irregularly shaped fibers twisted together to increase the fabric thickness and breathability.

Benefits of technology

It achieves a balance between light blocking and breathability, reducing the amount of light passing through the fabric and hitting the skin, while increasing airflow, thus improving comfort and effectiveness.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a polyester fabric, and relates to the technical field of fabrics. The key points of the technical scheme are as follows: the connector comprises a base layer, two sides of the base layer are respectively and fixedly connected with a shielding sheet and a contact sheet, the width of the contact sheet is smaller than that of the shielding sheet, the shielding sheet and the contact sheet are respectively and fixedly connected with a plurality of support blocks I and support blocks II which abut against the base layer, the contact sheet is provided with a plurality of through holes, and the through holes are communicated with the shielding sheet. A plurality of through holes are formed in the base layer, a first ventilation space is formed between the contact piece and the base layer, and the through holes, the through holes and the first ventilation space are communicated with one another. The polyester profiled fibers ensure the light resistance of the yarn and increase the amount of air flowing through the interior of the yarn, so that the fabric has light resistance and air permeability at the same time.
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Description

Technical Field

[0001] This utility model relates to the field of fabric technology, and more specifically, to a polyester fabric. Background Technology

[0002] Polyester fabric is a type of synthetic fiber clothing material that is frequently used in daily life. Its biggest advantages are its excellent wrinkle resistance and shape retention, making it suitable for making outerwear, various bags, tents, and other outdoor products.

[0003] Breathability is an essential characteristic of clothing fabrics. Reducing the weave density of the fabric or creating several pores are common ways to ensure breathability. However, when people are outdoors in summer, external light can easily pass through these pores and come into contact with the skin. Therefore, a solution is needed to address the problem that some fabrics cannot simultaneously achieve both breathability and light blocking. Utility Model Content

[0004] In view of the shortcomings of the existing technology, the purpose of this utility model is to provide a polyester fabric.

[0005] The above-mentioned technical objective of this utility model is achieved through the following technical solution: a polyester fabric includes a base layer, with a shielding piece and a contact piece fixedly connected to both sides of the base layer, the width of the contact piece being smaller than the width of the shielding piece, and a plurality of support blocks one and two that abut against the base layer being fixedly connected to the shielding piece and the contact piece, respectively, the contact piece having a plurality of through holes, the base layer having a plurality of through holes, and a breathable space one being formed between the contact piece and the base layer, the through holes, the through holes and the breathable space one being interconnected.

[0006] The present invention is further configured such that the distance between adjacent contact pieces is greater than the distance between adjacent shielding pieces, and there are ventilation channels between adjacent support blocks one and adjacent support blocks two.

[0007] The present invention is further configured such that the through hole and the through hole are misaligned, and the diameter of the through hole is larger than the diameter of the through hole.

[0008] The present invention is further configured such that: the shielding piece and the first support block, and the contact piece and the second support block are all integrally formed, and the shielding piece and the contact piece are both configured with a textured pattern.

[0009] The present invention is further configured such that the base layer, the contact sheet and the shielding sheet are all woven from composite yarn, and the composite yarn includes a yarn core and a covering yarn spirally wound on the outer peripheral wall of the yarn core.

[0010] The present invention is further configured such that: the yarn core is made of twisted polyester fibers, and the covering yarn is made of twisted polyester shaped fibers with a cross-shaped cross section.

[0011] In summary, this utility model has the following beneficial effects: the setting of the shielding sheet, the base layer and the contact sheet increases the overall thickness of the fabric, so that light is gradually absorbed and reflected inside the fabric, reducing the amount of light passing through the fabric and shining on the body surface. The smaller width of the contact sheet and the larger distance between adjacent contact sheets ensure that the contact sheet can block the through hole while increasing the air flow between the fabric and the body surface, so that the fabric can simultaneously achieve both light blocking and breathability. Attached Figure Description

[0012] Figure 1 This is a schematic diagram of the structure of this utility model;

[0013] Figure 2 This is a cross-sectional view of the present invention;

[0014] Figure 3 This is a cross-sectional view of the composite yarn in this utility model.

[0015] In the diagram: 1. Base layer; 2. Shielding piece; 3. Contact piece; 4. Support block one; 5. Support block two; 6. Through hole; 7. Through hole; 8. Composite yarn; 9. Yarn core; 10. Covering yarn. Detailed Implementation

[0016] The present invention will now be described in detail with reference to the accompanying drawings and embodiments.

[0017] This type of polyester fabric, such as Figure 1 and Figure 2 As shown, the fabric includes a base layer 1, with a shielding piece 2 and a contact piece 3 sewn onto both sides of the base layer 1. Support blocks 1 4 and 2 5, which abut against the base layer 1, are integrally formed on the shielding piece 2 and contact piece 3, respectively. The shielding piece 2 and contact piece 3 increase the overall thickness of the fabric, allowing more light to be absorbed and reflected within the fabric, thus reducing the amount of light passing through the fabric and contacting the body surface, ensuring the overall light-blocking effect of the fabric. Both the shielding piece 2 and contact piece 3 are constructed with a patterned weave. The ground weave of the patterned weave consists of the shielding piece 2 and contact piece 3, while the patterned weave consists of several support blocks 1 4 and support blocks 2 5, ensuring the stability of the fabric during production and use.

[0018] like Figure 1 and Figure 2As shown, a first air-permeable space is formed between the contact piece 3 and the base layer 1, and a second air-permeable space is formed between the shielding piece 2 and the base layer 1. Both adjacent support blocks 4 and 5 have air-permeable channels. This structural arrangement increases the channels through which air flows within the fabric. The width of the contact piece 3 is smaller than the width of the shielding piece 2, reducing the distance between the base layer 1 and the body surface. The distance between adjacent contact pieces 3 is greater than the distance between adjacent shielding pieces 2, thereby increasing the amount of air flowing between the base layer 1 and the body surface, ensuring the overall breathability and comfort of the fabric. Several through holes 7 are provided on the base layer 1, and several through holes 6 are provided on the contact piece 3, offset from the through holes 7. During use, outside air will enter through the air-permeable channels. The light enters the second breathable space, then enters the first breathable space through the through hole 7, and finally passes through the through hole 6 to contact the body surface. The blocking plate 2 is located above the through hole 7, so external light shines on the blocking plate 2 instead of directly passing through the through hole 7. At the same time, due to the staggered setting of the through hole 7 and the through hole 6, when some light passes through the through hole 7, it will shine on the contact plate 3 instead of directly passing through the through hole 6 to contact the body surface. This allows the fabric to simultaneously achieve both light blocking and breathability. During the cutting and forming process, making the diameter of the through hole 6 larger than the diameter of the through hole 7 can reduce the amount of light entering the fabric through the through hole 7, and reduce the contact area between the contact plate 3 and the body surface while increasing the amount of air in contact with the body surface, thus enhancing the fabric's performance.

[0019] like Figures 1-3 As shown, the base layer 1, contact sheet 3, and shielding sheet 2 are all woven from composite yarn 8. The composite yarn 8 includes a yarn core 9 and a covering yarn 10 spirally wound on the outer periphery of the yarn core 9. The yarn core 9 and the covering yarn 10 are processed by a spinning process to form the composite yarn 8. The yarn core 9 is made of polyester fiber twisted by a twisting machine, and the covering yarn 10 is made of polyester profiled fiber with a cross-shaped cross section twisted. Polyester fiber not only has high structural strength but also good light resistance. The setting of polyester profiled fiber increases the channels for external air to flow through the inside of the yarn, ensuring the overall light-blocking and breathable effect of the structure.

[0020] like Figures 1-3As shown, when this fabric needs to be made, the composite yarn 8 is placed in a loom and woven to form a base layer 1. Several through holes 7 are made along the thickness direction of the base layer 1 using a laser perforation machine. The composite yarn 8 is placed in the loom and woven with a patterned weave to form a contact layer and several support blocks 2 5. Several through holes 6 are made along the thickness direction of the contact layer using a laser perforation machine. The contact layer is then cut with a laser cutting machine to form several contact pieces 3 with several support blocks 2 5. The composite yarn 8 is placed in the loom and woven with a patterned weave to form a shielding layer and several support blocks 1 4. The shielding layer is then cut with a laser cutting machine to form several shielding pieces 2 with several support blocks 1 4. Finally, the shielding pieces 2 and contact pieces 3 are sewn to both sides of the base layer 1 using a sewing machine. The fixing points of the shielding pieces 2 and contact pieces 3 are both set at both ends of their own length direction.

[0021] The above description is merely a preferred embodiment of this utility model. The protection scope of this utility model is not limited to the above embodiments. All technical solutions falling within the scope of this utility model's concept are protected. It should be noted that for those skilled in the art, any improvements and modifications made without departing from the principle of this utility model should also be considered within the protection scope of this utility model.

Claims

1. A polyester fabric, comprising a base layer (1), characterized in that: A shielding plate (2) and a contact plate (3) are fixedly connected to both sides of the base layer (1). The width of the contact plate (3) is smaller than the width of the shielding plate (2). A number of support blocks 1 (4) and support blocks 2 (5) that abut against the base layer (1) are fixedly connected to the shielding plate (2) and the contact plate (3). A number of through holes (6) are opened on the contact plate (3). A number of through holes (7) are opened on the base layer (1). A ventilation space 1 is formed between the contact plate (3) and the base layer (1). The through holes (6), the through holes (7) and the ventilation space 1 are all interconnected.

2. The polyester fabric according to claim 1, characterized in that: The distance between adjacent contact pieces (3) is greater than the distance between adjacent shielding pieces (2), and there are ventilation channels between adjacent support blocks one (4) and adjacent support blocks two (5).

3. The polyester fabric according to claim 1, characterized in that: The through hole (6) and the through hole (7) are offset, and the diameter of the through hole (6) is larger than the diameter of the through hole (7).

4. The polyester fabric according to claim 1, characterized in that: The shielding piece (2) and the support block one (4), and the contact piece (3) and the support block two (5) are all integrally formed. The shielding piece (2) and the contact piece (3) are both set with a floral pattern.

5. The polyester fabric according to claim 1, characterized in that: The base layer (1), contact sheet (3) and shielding sheet (2) are all woven from composite yarn (8), which includes a yarn core (9) and a covering yarn (10) spirally wound on the outer peripheral wall of the yarn core (9).

6. The polyester fabric according to claim 5, characterized in that: The yarn core (9) is made of twisted polyester fibers, and the covering yarn (10) is made of twisted polyester shaped fibers with a cross-shaped cross section.