Horizontal control device for process pipeline

By using transparent plastic connecting pipes and adjustable clamp devices, the problems of cumbersome measurement and insufficient accuracy in the installation of existing process pipelines have been solved, achieving simplified operation and efficient level control.

CN224201262UActive Publication Date: 2026-05-05YCIH NO 2 WATER RESOURCES & HYDROPOWER CONSTR CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
YCIH NO 2 WATER RESOURCES & HYDROPOWER CONSTR CO LTD
Filing Date
2025-06-18
Publication Date
2026-05-05

AI Technical Summary

Technical Problem

In the existing process piping installation process, the operation of measuring instruments is cumbersome and relies on manual experience, making it difficult to guarantee the high precision level requirements, and the accuracy of measurements is affected by the interference of the construction environment.

Method used

It adopts a transparent plastic connecting pipe and an adjustable clamp device, and judges the level of the pipe by observing the liquid level and the scale, which simplifies the operation process, adapts to pipes of different diameters, and improves accuracy and efficiency.

Benefits of technology

It simplifies operation, improves the control accuracy and installation efficiency of process piping level, and reduces the skill requirements of operators and the impact of environmental interference.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a horizontal control device for a process pipeline, and relates to the technical field of water conservancy and hydropower engineering, in particular to the horizontal control device for the process pipeline, which comprises a transparent plastic communicating pipe, plastic water adding tanks are fixedly connected to the tops of the two ends of the transparent plastic communicating pipe, and the plastic water adding tanks are connected with the transparent plastic communicating pipe. The upper surface of the plastic water adding tank is fixedly connected with a PE pipe. According to the device, the hoops and the communicating pipe are fixed together, when the process pipeline is installed and roughly leveled and fixed, the left hoop and the right hoop of the device are tightly hooped on the pipeline, then the horizontal precision of the pipeline is accurately adjusted, the liquid level in the transparent plastic communicating pipe is observed, and when the liquid levels on the two sides are at the same height, the process pipeline can be finally fixed. The device is simple and small in structure, light in self weight, low in manufacturing cost and convenient to install and use; the pipeline clamp adopts an adjustable clamp and can adapt to process pipelines with different diameters; the device is simple and flexible to operate, and tedious operation of a measuring instrument is not needed.
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Description

Technical Field

[0001] This utility model relates to the field of water conservancy and hydropower engineering technology, specifically to a process pipeline horizontal control device. Background Technology

[0002] In various process piping installation projects, ensuring the levelness of process piping is a crucial prerequisite for guaranteeing the stable and efficient operation of the entire system. As a carrier for various fluid media (including but not limited to water, steam, and fuel gas), the levelness of process piping installation directly affects the smoothness of fluid transport, the stability of equipment operation, and the accuracy of metering.

[0003] In the existing process piping installation process, one common method is to use measuring instruments such as levels and theodolites for measurement and positioning. This method is cumbersome and requires professional technicians to perform complex instrument debugging and measurement operations, which places extremely high demands on the skills of the operators. Moreover, in the actual construction environment, the instruments are affected by many on-site interference factors, such as vibration and temperature, which can easily affect the accuracy of the measurement. Another common traditional method is to use a spirit level in conjunction with manual visual inspection to judge the levelness of the pipeline. Although this method is relatively simple to operate, it relies entirely on the experience and visual judgment ability of the operators, making it difficult to guarantee the high precision level requirements of pipeline installation. Utility Model Content

[0004] The purpose of this invention is to provide a process pipeline level control device that solves the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a process pipeline horizontal control device, comprising a transparent plastic connecting pipe, with plastic water tanks fixedly connected to the top of both ends of the transparent plastic connecting pipe, a PE pipe fixedly connected to the upper surface of the plastic water tank, a flange assembly fixedly connected to the top of the PE pipe, a galvanized steel pipe fixedly connected to the upper surface of the flange assembly, and a clamp fixedly connected to the top of the galvanized steel pipe.

[0006] Preferably, both ends of the transparent plastic connecting tube are provided with graduations, and a small funnel is fixedly connected to one side of the upper surface of the plastic water tank.

[0007] Preferably, the flange assembly includes a PE flange fixedly connected to the top of the PE pipe, and a steel flange is fixedly installed on the upper surface of the PE flange by A bolts. The steel flange is fixedly connected to the bottom of the galvanized steel pipe.

[0008] Preferably, the top of both ends of the clamp is fixedly connected to a connecting seat, and a B bolt is inserted into the inside of the connecting seat.

[0009] Preferably, the inner wall of the clamp is fixedly connected with a rubber anti-slip pad.

[0010] Compared with the prior art, the beneficial effects of this utility model are:

[0011] This device secures clamps to a transparent plastic connecting pipe. After the process pipeline is roughly leveled and fixed, the two clamps on the left and right sides of the device are tightened onto the pipeline. Then, the pipeline's level is precisely adjusted, and the liquid level inside the transparent plastic connecting pipe is observed. When the liquid levels on both sides are at the same height, the process pipeline can be finally fixed. The device has a simple structure, is small and lightweight, has low manufacturing costs, and is easy to install and use. The pipe clamps are adjustable, accommodating process pipelines of different diameters. The device is simple and flexible to operate, eliminating the need for cumbersome operations like measuring instruments, and effectively controls the level of the process pipeline, facilitating pipeline leveling and improving work efficiency. Attached Figure Description

[0012] To more clearly illustrate the embodiments of this utility model or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings in the following description are merely exemplary, and those skilled in the art can derive other embodiments based on the provided drawings without creative effort.

[0013] Figure 1 This is a schematic diagram of the structure of this utility model;

[0014] Figure 2 This is a structural breakdown diagram of the clamp of this utility model;

[0015] Figure 3 This is a bottom view of the structure of the transparent plastic connecting tube of this utility model.

[0016] The image shows:

[0017] 1. Transparent plastic connecting pipe; 2. Plastic water tank; 3. PE pipe; 4. Galvanized steel pipe; 5. Clamp; 6. Scale; 7. Small funnel; 8. PE flange; 9. A bolt; 10. Steel flange; 11. Connecting seat; 12. B bolt; 13. Rubber anti-slip mat. Detailed Implementation

[0018] Exemplary embodiments will now be described in detail, examples of which are illustrated in the accompanying drawings. When the following description relates to the drawings, unless otherwise indicated, the same numerals in different drawings denote the same or similar elements. The embodiments described in the following exemplary embodiments do not represent all embodiments consistent with this disclosure. Rather, they are merely examples of apparatuses consistent with some aspects of this disclosure as detailed in the appended claims.

[0019] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the scope of protection of the present utility model.

[0020] like Figure 1 , Figure 2 and Figure 3 As shown, this embodiment proposes a process pipeline horizontal control device, including a transparent plastic connecting pipe 1. Plastic water tanks 2 are fixedly connected to the top of both ends of the transparent plastic connecting pipe 1. PE pipes 3 are fixedly connected to the upper surface of the plastic water tanks 2. A flange assembly is fixedly connected to the top of the PE pipe 3. A galvanized steel pipe 4 is fixedly connected to the upper surface of the flange assembly. A clamp 5 is fixedly connected to the top of the galvanized steel pipe 4.

[0021] By adding water or other liquids into the plastic water tank 2, the liquid flows into the transparent plastic connecting pipe 1, and the pipe is determined to be horizontal by judging the liquid level at both ends.

[0022] Both ends of the transparent plastic connecting tube 1 are marked with graduations 6, and a small funnel 7 is fixedly connected to one side of the upper surface of the plastic water tank 2.

[0023] The small funnel 7 facilitates the addition of liquid into the plastic water tank 2, preventing leakage that could affect personnel's observation of the scale 6 on the transparent plastic connecting tube 1. The scale 6 makes the monitoring data at both ends more accurate.

[0024] The flange assembly includes a PE flange 8 fixedly connected to the top of the PE pipe 3, and a steel flange 10 fixedly installed on the upper surface of the PE flange 8 by bolts A 9. The steel flange 10 is fixedly connected to the bottom of the galvanized steel pipe 4.

[0025] The upper and lower structures are connected by PE flange 8 and steel flange 10 to maintain equipment stability.

[0026] Both ends of the clamp 5 are fixedly connected to the top of the connecting seat 11, and B bolts 12 are inserted into the inside of the connecting seat 11.

[0027] When in use, open clamp 5 and put it on the pipe to be measured, and tighten clamp 5 by inserting bolt B 12 to fix it in two places on the pipe.

[0028] The inner wall of the clamp 5 is fixedly connected with a rubber anti-slip pad 13.

[0029] When using this process pipeline leveling control device: The device fixes the clamps 5 to the transparent plastic connecting pipe 1. After the process pipeline is roughly leveled and fixed, the two clamps 5 on the left and right sides of the device are tightened onto the pipeline. Then, the level of the pipeline is precisely adjusted, and the liquid level in the transparent plastic connecting pipe 1 is observed. When the liquid levels on both sides are at the same height, the process pipeline can be finally fixed. The device has a simple structure, is small in size, lightweight, low in manufacturing cost, and is easy to install and use. The pipe clamps are adjustable and can adapt to process pipelines of different diameters. The device is simple and flexible to operate, without the cumbersome operation of measuring instruments, and can effectively control the level of the process pipeline, making it easy to level the pipeline and improving work efficiency.

[0030] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A process pipeline horizontal control device, comprising a transparent plastic connecting pipe (1), characterized in that: Plastic water tanks (2) are fixedly connected to the top of both ends of the transparent plastic connecting pipe (1). PE pipes (3) are fixedly connected to the upper surface of the plastic water tanks (2). Flange assembly is fixedly connected to the top of the PE pipes (3). Galvanized steel pipes (4) are fixedly connected to the upper surface of the flange assembly. Clamps (5) are fixedly connected to the top of the galvanized steel pipes (4).

2. The process piping level control device according to claim 1, characterized in that: The transparent plastic connecting tube (1) has graduations (6) on both ends, and a small funnel (7) is fixedly connected to one side of the upper surface of the plastic water tank (2).

3. The process piping level control device according to claim 1, characterized in that: The flange assembly includes a PE flange (8) fixedly connected to the top of the PE pipe (3), and a steel flange (10) fixedly installed on the upper surface of the PE flange (8) by an A bolt (9). The steel flange (10) is fixedly connected to the bottom of the galvanized steel pipe (4).

4. The process piping level control device according to claim 1, characterized in that: The top of both ends of the clamp (5) are fixedly connected to the connecting seat (11), and the connecting seat (11) is inserted with a B bolt (12).

5. The process piping level control device according to claim 1, characterized in that: The inner wall of the clamp (5) is fixedly connected with a rubber anti-slip pad (13).