Carbon brush box
By setting an indicator system and observation port on the carbon brush box, the problem of difficulty in judging carbon brush wear under a closed structure is solved, enabling accurate observation and timely replacement of carbon brush wear, and ensuring stable operation of the equipment.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- AIRE SHANGHAI CLEANING EQUIP
- Filing Date
- 2025-04-10
- Publication Date
- 2026-05-05
AI Technical Summary
The existing enclosed structure of the carbon brush box makes it difficult for operators to quickly and accurately judge the degree of carbon brush wear, affecting the timeliness and cost of equipment maintenance.
A carbon brush box was designed, comprising a box body and a carbon brush body. An indicator system is set on the box body to display the displacement of the carbon brush body through an observation port and an indicator structure, making it convenient to observe the carbon brush wear.
This enables accurate assessment of carbon brush wear, reduces the risk of equipment failure, and ensures the continuity and stability of equipment operation.
Smart Images

Figure CN224204553U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of electrical equipment technology, and in particular to a carbon brush box. Background Technology
[0002] In the field of electrical equipment, especially in applications such as motors and generators, carbon brush holders play a crucial role in transmitting current to the rotor. They not only ensure stable current transmission but are also indispensable components for maintaining normal equipment operation. Meanwhile, the carbon brushes within the holder are consumable parts, and their wear directly affects the performance and lifespan of the electrical equipment. In actual operation and maintenance, operators often need to assess the degree of carbon brush wear and replace them promptly.
[0003] However, most carbon brush holders on the market use a closed structure, making it impossible for operators to directly observe the wear of the internal carbon brushes. This makes it difficult for operators to quickly and accurately determine the degree of carbon brush wear, and even more difficult to grasp the remaining lifespan of the carbon brushes. This may lead to equipment failure due to untimely maintenance, or unnecessary maintenance costs due to premature replacement of carbon brushes. Utility Model Content
[0004] In view of this, in order to solve the above problems, the purpose of this utility model is to provide a carbon brush box, including: a box body and a carbon brush body, wherein one end of the carbon brush body is movably disposed in the box body along a first direction;
[0005] The housing is equipped with an indicator system, which is used to indicate the displacement of one end of the carbon brush body.
[0006] In another preferred embodiment, an observation port is provided on the box body, the observation port extends along the first direction, and the indicator system is located close to the observation port.
[0007] In another preferred embodiment, the indicating system includes: a plurality of indicating structures, all of which are disposed on the housing, and the plurality of indicating structures are arranged sequentially along the first direction.
[0008] In another preferred embodiment, the indicating structure is a notch, which is recessed inside the observation port along a second direction, and the first direction and the second direction are perpendicular to each other.
[0009] In another preferred embodiment, the observation port has at least one edge extending along the first direction, and each edge is provided with a plurality of the indicated structures.
[0010] In another preferred embodiment, the indicating system includes at least: a first scale, which is disposed on the outer surface of the housing and extends along the first direction.
[0011] In another preferred embodiment, the indicating system further includes a second scale, which is disposed on the inner surface of the housing and extends along the first direction.
[0012] In another preferred embodiment, the housing has a first opening and a second opening at both ends along the first direction, and one end of the carbon brush body is movably disposed through the first opening.
[0013] In another preferred embodiment, one end of the observation port is connected to the second port.
[0014] In another preferred embodiment, the observation port is arranged in a U-shape.
[0015] Because this utility model adopts the above-mentioned technical solution, it has the following positive effects compared with the prior art:
[0016] By applying this utility model, a carbon brush box with an indicator system is provided. With the help of the observation port, maintenance personnel can better observe the wear level of the carbon brushes, thereby facilitating timely replacement of the carbon brushes. This effectively reduces the risk of equipment failure caused by misjudging the wear level and ensures the continuity and stability of equipment operation. Attached Figure Description
[0017] Figure 1 This is a first schematic diagram of a first embodiment of a carbon brush box according to the present invention;
[0018] Figure 2 This is a second schematic diagram of a first embodiment of a carbon brush box according to the present invention;
[0019] Figure 3 This is a first schematic diagram of a second embodiment of a carbon brush box according to the present invention;
[0020] Figure 4 This is a second schematic diagram of a second embodiment of a carbon brush box according to the present invention.
[0021] In the attached image:
[0022] 1. Box body; 2. Carbon brush body; 3. Observation port; 4. Indicator structure; 5. Edge; 6. First scale; 7. Second scale; 8. First opening; 9. Second opening; 10. Third scale. Detailed Implementation
[0023] The technical solution of this utility model will now be clearly and completely described with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.
[0024] In the description of this utility model, it should be understood that the orientation or positional relationship indicated by terms such as "upper", "lower", "left", "right", "inner", "outer", "front", "back", "horizontal", and "vertical" are based on the orientation or positional relationship shown in the accompanying drawings and are only for the convenience of describing this utility model, and are not intended to indicate or imply that the device or component referred to must have a specific orientation, and therefore should not be construed as a limitation of this utility model.
[0025] It should be noted that the terms "horizontal" and "vertical" in this utility model are used to describe approximate positional relationships, and not strictly "horizontal plane" or "vertical plane".
[0026] like Figure 1 The image shows a preferred embodiment of a carbon brush holder, comprising: a holder body 1 and a carbon brush body 2, one end of which is movably disposed within the holder body 1 along a first direction; wherein, the holder body 1 is provided with an indicating system for indicating the displacement of one end of the carbon brush body 2. Further, by indicating the carbon brush body 2 through the indicating system, at least the displacement of one end of the carbon brush body 2 can be obtained. This displacement is due to wear of the carbon brush body 2 during use, thus facilitating maintenance personnel to obtain the corresponding displacement through the indicating system and make a decision on whether to replace the carbon brush body 2.
[0027] Furthermore, as a preferred embodiment, an observation port 3 is provided on the housing 1, extending along a first direction, with the indicator system positioned close to the observation port 3. Furthermore, the observation port 3 penetrates at least a portion of the housing 1, thus exposing the portion of the carbon brush body 2 located inside the housing 1, facilitating observation by maintenance personnel.
[0028] In a further embodiment of this utility model, the housing 1 has a first opening 8 and a second opening 9 at both ends along the first direction, and one end of the carbon brush body 2 is movably disposed through the first opening 8. Furthermore, the first opening 8 is used to guide the movement of the carbon brush body 2 in the first direction, and the second opening 9 can be used for installing the carbon brush body 2.
[0029] In a further embodiment of this utility model, one end of the observation port 3 is connected to the second port 9.
[0030] In a further embodiment of this utility model, the observation port 3 is arranged in a U-shape.
[0031] In a further embodiment of this utility model, the two edges 5 at the connection between the observation port 3 and the second port 9 are chamfered.
[0032] In a further embodiment of this utility model, the carbon brush body 2 is preferably arranged in a rectangular structure.
[0033] In a further embodiment of this utility model, the box body 1 is preferably arranged in a rectangular shape.
[0034] In a further embodiment of the present invention, the box body 1 includes at least: a first plate portion, a second plate portion, a third plate portion and a fourth plate portion connected in sequence, wherein the first plate portion and the third plate portion are arranged in parallel, and the second plate portion and the fourth plate portion are arranged in parallel.
[0035] In a further embodiment of this utility model, the first plate portion, the second plate portion, the third plate portion, and the fourth plate portion are all arranged in a rectangular structure.
[0036] In a further embodiment of this utility model, the observation port 3 is provided on the third plate body.
[0037] The following, such as Figure 1 and Figure 2 As shown, this is the first embodiment of the indicating system of this utility model:
[0038] Furthermore, as a preferred embodiment, the indicating system includes: a plurality of indicating structures 4, all of which are disposed on the housing 1, and the plurality of indicating structures 4 are arranged sequentially along a first direction. Further, the plurality of indicating structures 4 are arranged sequentially in the moving direction of the carbon brush body 2, so that maintenance personnel can determine the wear change of the carbon brush body 2 by comparing the position of one end of the carbon brush body 2 with the corresponding indicating structure 4.
[0039] Furthermore, as a preferred embodiment, the indicator structure 4 is a notch, which is recessed inside the observation port 3 along the second direction, and is perpendicular to the first and second directions.
[0040] Furthermore, as a preferred embodiment, the inner contour of the notch is configured as a semi-circular structure.
[0041] Furthermore, as a preferred embodiment, the observation port 3 has at least one edge 5, which extends along a first direction, and each edge 5 is provided with a plurality of indicator structures 4.
[0042] Furthermore, in a preferred embodiment, the interior of the observation port 3 has two opposing edges 5, each edge 5 being provided with a plurality of indicator structures 4, and every two indicator structures 4 being arranged opposite each other in a second direction. That is, the two edges 5 are provided with a one-to-one correspondence and an equal number of indicator structures 4.
[0043] The above description is only a preferred embodiment of the present utility model and does not limit the implementation method and protection scope of the present utility model.
[0044] Based on the above, this utility model also has the following embodiments:
[0045] The following, such as Figure 3 and Figure 4 As shown, this is a second embodiment of the indicating system of this utility model:
[0046] In a further embodiment of this utility model, the indicating system includes at least: a first scale 6, which is disposed on the outer surface of the housing 1 and extends along a first direction. Furthermore, the first scale 6 replaces the recess in the first embodiment described above, providing a reference for maintenance personnel.
[0047] In a further embodiment of the present invention, the first scale 6 includes at least a plurality of scale lines arranged sequentially along the first direction, and each scale line extends along the second direction.
[0048] In a further embodiment of this utility model, the indicating system further includes a second scale 7, which is disposed on the inner surface of the housing 1 and extends along the first direction. Furthermore, the second scale 7 provides a comparison reference on the inner wall of the housing 1 with one end face of the carbon brush body 2, and maintenance personnel can also observe the second scale 7 through the observation port 3.
[0049] In a further embodiment of the present invention, the second scale 7 is similar to the first scale 6, and also includes at least a number of scale lines arranged sequentially along the first direction. Each scale line extends along the second direction, and the difference between the two lies in the different positions of the scale lines.
[0050] In a further embodiment of this utility model, the indicating system further includes a third scale 10, which is disposed on the outer surface of the carbon brush body 2. Furthermore, to facilitate observation and comparison of the first scale 6, the third scale 10 disposed on the carbon brush body 2 can be used as a reference for comparison with the first scale 6, thus ensuring that not only the end of the carbon brush body 2 is used as a reference.
[0051] In a further embodiment of the present invention, the third scale 10 includes at least a plurality of scale lines arranged sequentially along the first direction, each scale line extending along the second direction, and the scale lines of the third scale 10 are arranged more dispersedly than those of the first scale 6 and the second scale 7.
[0052] In a further embodiment of this utility model, the first scale 6, the second scale 7 and the third scale 10 are formed by engraving or drawing.
[0053] Furthermore, as a preferred embodiment, the aforementioned first direction is preferably […]. Figure 4 The left and right directions, the second direction mentioned above is preferably the following: Figure 4 The up and down directions in the middle.
[0054] The above description is only a preferred embodiment of the present utility model and does not limit the implementation method and protection scope of the present utility model. Those skilled in the art should realize that all solutions obtained by equivalent substitutions and obvious changes made based on the description and illustrations of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A carbon brush box, characterized in that, include: The housing and the carbon brush body, wherein one end of the carbon brush body is movably disposed in the housing along a first direction; The housing is equipped with an indicator system, which is used to indicate the displacement of one end of the carbon brush body.
2. The carbon brush box according to claim 1, characterized in that, An observation port is provided on the box body, the observation port extends along the first direction, and the indicator system is located close to the observation port.
3. The carbon brush box according to claim 2, characterized in that, The indicating system includes: a plurality of indicating structures, all of which are disposed on the housing, and the plurality of indicating structures are arranged sequentially along the first direction.
4. The carbon brush holder according to claim 3, characterized in that, The indicator structure is a notch, which is recessed inside the observation port along the second direction, and the first direction and the second direction are perpendicular to each other.
5. The carbon brush box according to claim 3, characterized in that, The observation port has at least one edge, which extends along the first direction, and each edge is provided with a plurality of the indicated structures.
6. The carbon brush box according to claim 2, characterized in that, The indicating system includes at least: a first scale, which is disposed on the outer surface of the box and extends along the first direction.
7. The carbon brush holder according to claim 2 or 6, characterized in that, The indicating system further includes a second scale, which is disposed on the inner surface of the box and extends along the first direction.
8. The carbon brush box according to claim 2, characterized in that, The housing has a first opening and a second opening at both ends along the first direction, and one end of the carbon brush body is movably disposed through the first opening.
9. The carbon brush box according to claim 8, characterized in that, One end of the observation port is connected to the second port.
10. The carbon brush box according to claim 2, characterized in that, The observation port is U-shaped.