Metal frame welding device

Abstract

The utility model discloses a metal frame welding device which comprises an equipment base which is a U-shaped metal frame, supporting tables are fixedly connected to the two ends of the top of the equipment base, and a welding channel is formed between the two supporting tables. The laser welding device comprises an equipment base, a supporting table and a material groove, the material groove is formed in the equipment base, and a feeding part is installed on one side of the material groove and used for feeding materials into the top of the supporting table one by one. The laser welding device has the beneficial effects that a first linear module is matched with a first double-shaft air cylinder, so that a laser welding head can automatically move to a preset position; and after welding is completed, a second double-shaft air cylinder jacks up the welded workpieces, a discharging air cylinder drives a V-shaped block to push down the workpieces, the two laser welding heads which are vertically symmetrical along the welding channel are arranged, the butt joint positions of the workpieces can be welded at the same time, the welding efficiency is improved, and meanwhile the welding uniformity is guaranteed.

Description

Technical Field

[0001] This utility model relates to the field of metal frame welding technology, specifically a metal frame welding device. Background Technology

[0002] When welding a metal frame with a 45° angled end, two angled workpieces are installed in corresponding fixtures and then fixed using the fixtures. After fixing, the joint is welded using welding equipment. After welding, the workpieces are removed and flipped so that their bottoms face up, and then welded again using welding equipment. This operation requires manual loading and positioning, as well as manual flipping. During this process, the machine needs to be stopped, which not only increases the difficulty and procedures of operation, but also increases time consumption and reduces work efficiency. Utility Model Content

[0003] The purpose of this invention is to provide a metal frame welding device to solve the problems mentioned in the background art.

[0004] To achieve the above objectives, this utility model provides the following technical solution: a metal frame welding device, comprising:

[0005] The equipment base is a U-shaped metal frame, and support platforms are fixed to both ends of the top of the equipment base, forming a welding channel between the two support platforms.

[0006] The material trough is located inside the base of the equipment. A feeding part is installed on one side of the material trough to feed the material one by one into the top of the support platform. A transmission belt assembly for driving the material docking is installed on the top of the support platform.

[0007] A limiting structure is placed on top of the support platform. The limiting structure includes a limiting rod one and a limiting rod two. A pressure plate for pressing the material is raised and lowered in the middle of the limiting rod one. A double-axis cylinder two for lifting the material is provided between the limiting rod two and the limiting rod one.

[0008] The laser welding head consists of two heads, which are symmetrically arranged vertically along the welding channel.

[0009] Preferably, the feeding unit includes a linear module two fixed to one side of the material trough, a feeding plate is slidably connected to the inside of the material trough, the movable slide of the linear module two is fixed to the feeding plate, and a conveying hole for material to pass through is opened at the material trough position corresponding to the support platform.

[0010] Preferably, the transmission belt assembly includes a transmission belt, two pulleys mounted at both ends of the transmission belt, a housing for supporting the pulleys, and a motor for driving the pulleys, with a pusher plate fixed to the outer side of the transmission belt.

[0011] Preferably, a conveying channel is installed on the top of the conveying hole, and a groove is opened on one side of the conveying channel for the pusher plate to pass through. A dual-axis cylinder is fixedly connected to the top of the support platform, and the output end of the dual-axis cylinder is fixedly connected to the housing.

[0012] Preferably, the channel between the second limiting rod and the first limiting rod corresponds to the conveying channel. A double-axis cylinder four is fixedly connected to the top of the support platform and to one side of the first limiting rod. The output end of the double-axis cylinder four is fixedly connected to the pressure plate. A lifting groove for the pressure plate to slide is opened in the middle of the first limiting rod.

[0013] Preferably, a feeding cylinder is fixedly connected to the bottom of the support platform and one end near the welding channel, and a V-shaped block for feeding is fixedly connected to the output end of the feeding cylinder, and the V-shaped block is slidably connected to the support platform.

[0014] Preferably, a linear module is fixedly connected to both the top and bottom of the equipment base. A laser welding head is vertically slidably connected to the moving slide of the linear module. A dual-axis cylinder is fixedly connected to the end of the laser welding head. The output end of the dual-axis cylinder is fixedly connected to the moving slide of the linear module.

[0015] Compared with the prior art, the beneficial effects of this utility model are as follows: the linear module two of the feeding section drives the feeding plate to push the material out of the material trough, and the infrared sensor detects the material position to achieve precise feeding without frequent manual intervention; under the control of the controller, the transmission belt assembly is driven by the motor to move the transmission belt and pulley, and the pusher plate accurately pushes the material to the designated position to achieve automated feeding; the linear module one and the dual-axis cylinder one work together to enable the laser welding head to automatically move to the preset position and weld the workpiece joint along the welding channel. After welding, the dual-axis cylinder two lifts the welded workpiece, and the unloading cylinder drives the V-block to push the workpiece down. The two laser welding heads, which are symmetrically positioned along the welding channel, can weld the workpiece joint at the same time, improving welding efficiency and ensuring the uniformity of welding. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the structure of this utility model;

[0017] Figure 2 This is a schematic diagram of the structure of the support platform of this utility model;

[0018] Figure 3 This is a schematic diagram of the material trough of this utility model;

[0019] Figure 4 This is a schematic diagram of the structure of the three-axis twin-shaft cylinder of this utility model;

[0020] Figure 5 This is a schematic diagram of the structure of the feeding cylinder of this utility model;

[0021] Figure 6 This is an enlarged view of section A of this utility model.

[0022] In the diagram: 1. Equipment base; 2. Support platform; 3. Dual-axis cylinder one; 4. Linear module one; 5. Laser welding head; 6. Material trough; 7. Linear module two; 8. Loading plate; 9. Unloading cylinder; 10. V-block; 11. Limiting rod one; 12. Pressure plate; 13. Lifting trough; 14. Dual-axis cylinder two; 15. Limiting rod two; 16. Conveying channel; 17. Dual-axis cylinder three; 18. Transmission belt assembly; 19. Dual-axis cylinder four; 20. Pushing plate. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0024] Please see Figure 1 , 2 As shown in Figures 3, 4, 5, and 6, this utility model provides a technical solution: a metal frame welding device, comprising: an equipment base 1, with conveyors installed at both ends of the equipment base 1; the equipment base 1 is a U-shaped metal frame; support platforms 2 are bolted to both ends of the top of the equipment base 1, forming a welding channel between the two support platforms 2; a material trough 6 is welded inside the equipment base 1, with a material placement port at one end of the material trough 6 and a feeding part installed on one side of the material trough 6 for feeding materials one by one into the support platforms 2. At the top of the support platform 2, a transmission belt assembly 18 for driving material docking is installed; a limiting structure is placed at the top of the support platform 2, and the limiting structure includes a limiting rod 11 and a limiting rod 2 15. Both the limiting rod 11 and the limiting rod 2 15 are fixedly connected to the support platform 2. A pressure plate 12 for pressing the material is raised and lowered in the middle of the limiting rod 11. A double-axis cylinder 2 14 for lifting the material is provided between the limiting rod 2 15 and the limiting rod 11; two laser welding heads 5 are provided and are symmetrically arranged up and down along the welding channel.

[0025] It should be noted that in this embodiment, a controller and an operation panel are provided. The workpiece at a 45-degree angle at the end is placed in the material trough 6. During operation, the feeding part conveys the material upward, thereby conveying the material to the top of the support platform 2. The transmission belt assembly 18 pushes the workpiece forward, thereby pushing the workpiece between the first limit rod 11 and the second limit rod 15, so that the ends of the two workpieces are joined together. The pressure plate 12 presses it down to fix it. The controller controls the laser welding head 5 to move towards the workpiece and weld the joint of the workpiece along the welding channel. Under the action of the timer, the laser welding head 5 and the pressure plate 12 are reset. The dual-axis cylinder 14 lifts the welded material, and then the unloading cylinder 9 pushes the material to the conveyor belts at both ends for conveying.

[0026] In one embodiment, the feeding unit includes a linear module 2 7 fixedly connected to one side of the material trough 6. The material trough 6 is slidably connected to the feeding plate 8. The movable slide of the linear module 2 7 is fixedly connected to the feeding plate 8. The material trough 6 corresponding to the support platform 2 is provided with a feeding hole for material to pass through.

[0027] It should be noted that in this embodiment, the linear module 2 7 drives the feeding plate 8 to move upward. This pushes the workpiece at the top out of the feeding hole, making its bottom parallel to the top of the support platform 2. An infrared sensor is installed on the top of the equipment base 1 to detect whether the top of the material at the top has reached the preset position. When the linear module 2 7 pushes the material through the feeding plate 8, the infrared sensor detects the material information and sends a signal to the controller. The controller controls the linear module 2 7 to stop working and controls the transmission belt assembly 18 to push the material to the designated position.

[0028] In one embodiment, the transmission belt assembly 18 includes a transmission belt, two pulleys mounted at both ends of the transmission belt, a housing for supporting the pulleys, and a motor for driving the pulleys. A pusher plate 20 is fixedly connected to the outer side of the transmission belt, and a conveying channel 16 is installed on the top of the conveying hole. A groove for the pusher plate 20 to pass through is opened on one side of the conveying channel 16. A dual-axis cylinder 3 17 is fixedly connected to the top of the support platform 2, and the output end of the dual-axis cylinder 3 17 is fixedly connected to the housing.

[0029] It should be noted that, in this embodiment, when pushing the material, after the controller receives the signal from the infrared sensor that the material has reached the corresponding height, the controller controls the dual-axis cylinder 17 to drive the housing forward, so that the transmission belt is located on the side close to the material. The motor drives the transmission belt and pulley to move inside the housing. The transmission belt drives the pusher plate 20 to push the material from one end along the length of the material in the conveying channel 16 towards the space between the limit rod 11 and the limit rod 25. An infrared sensor for detecting the position of the pusher plate 20 is installed at the top of one end of the housing. When the pusher plate 20 corresponds to the infrared sensor, the material is pushed to the designated position. At this time, the two materials are joined together. The dual-axis cylinder 17 drives the housing to retract and separate the pusher plate 20 from the workpiece. After separation, the pusher plate 20 rotates once inside the housing under the drive of the motor and then resets.

[0030] In one embodiment, the channel between the second limiting rod 15 and the first limiting rod 11 corresponds to the conveying channel 16. A double-axis cylinder 19 is fixedly connected to the top of the support platform 2 and to one side of the first limiting rod 11. The output end of the double-axis cylinder 19 is fixedly connected to the pressure plate 12. A lifting groove 13 for sliding the pressure plate 12 is provided in the middle of the first limiting rod 11.

[0031] It should be noted that in this embodiment, when the infrared sensor detects that the pusher plate 20 has reached the designated position, the controller controls the dual-axis cylinder three 17 to work while controlling the dual-axis cylinder four 19 to drive the pressure plate 12 to move downward along the lifting groove 13, thereby pressing the workpiece between the limit rod one 11 and the limit rod two 15 through the pressure plate 12, thereby fixing the workpiece.

[0032] In one embodiment, a feeding cylinder 9 is fixedly connected to the bottom of the support platform 2 and to one end near the welding channel. A V-shaped block 10 for feeding is fixedly connected to the output end of the feeding cylinder 9. The V-shaped block 10 is slidably connected to the support platform 2.

[0033] It should be noted that, in this embodiment, after welding is completed, the dual-axis cylinder 19 drives the pressure plate 12 to reset upwards, the dual-axis cylinder 14 pushes the welded workpiece to the top of the limit rod 15, and the unloading cylinder 9 drives the V-block 10 to move along the welding channel, thereby pushing the welded V-frame down along the welding channel through the V-block 10.

[0034] In one embodiment, a linear module 4 is fixedly connected to both the top and bottom of the equipment base 1. A laser welding head 5 is vertically slidably connected to the moving slide of the linear module 4. A dual-axis cylinder 3 is fixedly connected to the end of the laser welding head 5. The output end of the dual-axis cylinder 3 is fixedly connected to the moving slide of the linear module 4.

[0035] It should be noted that in this embodiment, the linear module 4 moves the laser welding head 5 to a preset position, and the dual-axis cylinder 3 extends, thereby driving the laser welding head 5 to move towards the workpiece. When the dual-axis cylinder 3 reaches the limit position, the linear module 4 drives the laser welding head 5 to move along the welding channel, so that the laser welding head 5 performs welding along the joint of the workpiece.

[0036] In the description of this utility model, it should be understood that the terms "coaxial", "bottom", "one end", "top", "middle", "other end", "upper", "side", "top", "inner", "front", "center", "both ends", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0037] Furthermore, the terms "first," "second," "third," and "fourth" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first," "second," "third," or "fourth" may explicitly or implicitly include at least one of those features.

[0038] In this utility model, unless otherwise explicitly specified and limited, the terms "installation", "setting", "connection", "fixing", "screw connection", etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal connection of two components or the interaction between two components. Unless otherwise explicitly limited, those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0039] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A metal frame welding device, characterized in that: include: Equipment base (1), the equipment base (1) is a U-shaped metal frame, and support platforms (2) are fixed to both ends of the top of the equipment base (1), and a welding channel is formed between the two support platforms (2); Material trough (6), the material trough (6) is placed inside the equipment base (1), a feeding part is installed on one side of the material trough (6) for feeding materials one by one into the top of the support platform (2), and a transmission belt assembly (18) for driving material docking is installed on the top of the support platform (2). The limiting structure is placed on the top of the support platform (2). The limiting structure includes a limiting rod one (11) and a limiting rod two (15). A pressure plate (12) for pressing the material is raised and lowered in the middle of the limiting rod one (11). A double-shaft cylinder two (14) for lifting the material is provided between the limiting rod two (15) and the limiting rod one (11). Laser welding head (5), there are two laser welding heads (5) and they are arranged symmetrically up and down along the welding channel.

2. The metal frame welding device according to claim 1, characterized in that: The feeding section includes a linear module two (7) fixedly connected to one side of the material trough (6). The material trough (6) is slidably connected to the inside of the material trough (6). The moving slide of the linear module two (7) is fixedly connected to the material trough (8). The support platform (2) is provided with a material conveying hole at the position of the material trough (6) for material to pass through.

3. The metal frame welding device according to claim 2, characterized in that: The transmission belt assembly (18) includes a transmission belt, two pulleys installed at both ends of the transmission belt, a housing for supporting the pulleys, and a motor for driving the pulleys. A pusher plate (20) is fixed to the outer side of the transmission belt.

4. The metal frame welding device according to claim 3, characterized in that: The top of the feeding hole is equipped with a conveying channel (16), and a groove is opened on one side of the conveying channel (16) for the pusher plate (20) to pass through. The top of the support platform (2) is fixedly connected with a dual-axis cylinder three (17), and the output end of the dual-axis cylinder three (17) is fixedly connected to the housing.

5. The metal frame welding device according to claim 1, characterized in that: The channel between the second limiting rod (15) and the first limiting rod (11) corresponds to the conveying channel (16). A double-axis cylinder four (19) is fixedly connected to the top of the support platform (2) and to one side of the first limiting rod (11). The output end of the double-axis cylinder four (19) is fixedly connected to the pressure plate (12). A lifting groove (13) for the pressure plate (12) to slide is opened in the middle of the first limiting rod (11).

6. The metal frame welding device according to claim 1, characterized in that: A feeding cylinder (9) is fixedly connected to the bottom of the support platform (2) and to one end near the welding channel. A V-shaped block (10) for feeding is fixedly connected to the output end of the feeding cylinder (9). The V-shaped block (10) is slidably connected to the support platform (2).

7. The metal frame welding device according to claim 1, characterized in that: The top and bottom of the equipment base (1) are both fixedly connected to a linear module (4). A laser welding head (5) is vertically slidably connected to the moving slide of the linear module (4). A dual-axis cylinder (3) is fixedly connected to the end of the laser welding head (5). The output end of the dual-axis cylinder (3) is fixedly connected to the moving slide of the linear module (4).

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