Welding device convenient to adjust and used for coupler machining

Abstract

The utility model relates to the technical field of coupler processing, in particular to a convenient-to-adjust welding device for coupler processing, which comprises a base, a composition mechanism is arranged above the base, an adjustable clamping mechanism is mounted above the base, and a scrap processing mechanism is arranged above the adjustable clamping mechanism. The guide rail plate, the fixing module and other devices are added to form an adjustable clamping mechanism, accurate positioning and stable clamping of couplings of any model can be achieved, the problems of weld joint deviation and the like caused by workpiece displacement during welding are solved, the replacement frequency of a tool clamp is reduced, the remodeling time is greatly shortened, the production efficiency is improved, and the production cost is reduced. And the horizontal hydraulic module, the bevel banister brush and other devices are additionally arranged to form a chipping treatment mechanism, the bevel banister brush is driven by the horizontal hydraulic module to horizontally move in the rail, and therefore chippings on the welding table are cleaned, the working area is kept clean and orderly, the manual cleaning frequency is reduced, and a clean and efficient production environment is created.

Description

Technical Field

[0001] This utility model relates to the field of coupling processing technology, specifically to a welding device for easy-to-adjust coupling processing. Background Technology

[0002] As a key component in mechanical transmission systems, couplings are used to connect two shafts and transmit motion and torque. The welding quality of couplings directly affects the stability and reliability of mechanical systems. In the current era of rapid development in the machinery manufacturing industry, the types of coupling products are becoming increasingly diverse, and customers have increasingly diversified requirements for product specifications and structures. However, existing coupling welding devices lack flexible adaptability and cannot meet the diversified development of products. Therefore, a welding device for coupling processing that is easy to adjust has emerged.

[0003] However, existing welding equipment for coupling processing has the following problems: First, the machine is difficult to adapt to the size differences of couplings of different specifications, resulting in inaccurate positioning during clamping. During the welding process, the workpiece may shift or shake, causing weld misalignment and unstable quality. The single-specification fixed clamping method requires frequent clamp changes when the equipment faces the production needs of multiple varieties, which greatly increases downtime and labor costs, reduces production efficiency, and makes it difficult to meet the market demand for diversified production. Second, metal shavings, welding slag, and other debris generated during the welding process will scatter and accumulate everywhere. A large amount of debris accumulation will occupy the workspace, forcing operators to spend time and energy cleaning, which greatly increases labor cleaning costs and restricts the continuous operation of the equipment.

[0004] To address these issues, we provide an easily adjustable welding device for coupling processing. Utility Model Content

[0005] The purpose of this invention is to provide a welding device for coupling processing that is easy to adjust, so as to solve the problems mentioned in the background art.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a welding device for easy-to-adjust coupling processing, comprising a base, a constitutive mechanism disposed above the base, an adjustable clamping mechanism mounted above the base, and a chip handling mechanism disposed above the adjustable clamping mechanism.

[0007] Preferably, the constitutive mechanism includes a cross-shaped hydraulic module fixedly connected to the base. The cross-shaped hydraulic module outputs power through a hydraulic press, enabling the parts fixed to the module to move linearly in the front-back and left-right directions on a horizontal plane. A height hydraulic module is fixedly connected to one side of the base, which outputs power through a hydraulic press to adjust the height of the bracket fixedly connected to it. An electric welding head is installed on one side of the bracket.

[0008] Preferably, the adjustable clamping mechanism includes a welding table fixedly connected to the top surface of the cross hydraulic module, a connecting block fixedly connected to the top surface of the welding table, a guide rail plate fixedly connected to the top surface of the connecting block, and a fixed module above the guide rail plate that uses power output from a hydraulic press to adjust the clamping plates in four directions to clamp and fix the coupling.

[0009] Preferably, the debris handling mechanism includes a baffle fixedly connected to the top surface of the welding table. Two tracks are fixedly connected to one side of the baffle. A horizontal hydraulic module is installed on the tracks. The hydraulic press outputs power to drive the angled soft brush fixedly connected to the module to move horizontally and uniformly clean the welding debris on the welding table.

[0010] Compared with the prior art, the beneficial effects of this utility model are:

[0011] 1. This utility model constitutes an adjustable clamping mechanism by adding guide rail plates and fixing modules. By reducing the distance between the clamping plates of the fixing module along the path specified by the guide rail plate, couplings of any size can be fixed, so that subsequent welding work can be carried out. The clamping position can be flexibly adjusted according to the size of the coupling. Regardless of the model of the coupling, it can achieve precise positioning and stable clamping, avoiding problems such as weld deviation caused by workpiece displacement during welding. It is suitable for the production needs of multi-specification products, reduces the frequency of tooling and fixture replacement, significantly shortens changeover time, and improves production efficiency.

[0012] 2. This utility model incorporates a horizontal hydraulic module and an angled soft brush to form a debris handling mechanism. Driven by the horizontal hydraulic module, the angled soft brush moves horizontally within the track, thereby cleaning debris on the welding table. It can promptly collect metal debris, welding slag, and other impurities generated during the welding process, keeping the work area clean and orderly, reducing the frequency of manual cleaning, lowering labor intensity and cleaning costs, and creating a clean and efficient production environment. Attached Figure Description

[0013] Figure 1 This is a schematic diagram of the overall structure of this utility model.

[0014] Figure 2 This is a side view of the overall structure of this utility model.

[0015] Figure 3 This is a schematic diagram of the overall structure of the constituent mechanism of this utility model.

[0016] Figure 4 This is a schematic diagram of the overall structure of the adjustable clamping mechanism of this utility model.

[0017] Figure 5 This is a schematic diagram of the adjustable clamping mechanism of this utility model.

[0018] Figure 6 This is a schematic diagram of the overall structure of the debris handling mechanism of this utility model.

[0019] In the diagram: 1. Base; 2. Components; 201. Cross hydraulic module; 202. Height hydraulic module; 203. Bracket; 204. Welding head; 3. Adjustable clamping mechanism; 301. Welding table; 302. Connecting block; 303. Guide rail plate; 304. Fixing module; 4. Debris handling mechanism; 401. Baffle; 402. Track; 403. Horizontal hydraulic module; 404. Angled soft brush. Detailed Implementation

[0020] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.

[0021] In the description of this utility model, it should be noted that the terms "upper," "lower," "inner," "outer," "front end," "rear end," "both ends," "one end," and "the other end," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. In addition, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0022] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installed," "equipped with," "connected," etc., should be interpreted broadly. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0024] Please see Figure 1-6One embodiment of this utility model is a welding device for easy-to-adjust coupling processing, including a base 1, a constitutive mechanism 2 above the base 1, an adjustable clamping mechanism 3 above the base 1, and a chip handling mechanism 4 above the adjustable clamping mechanism 3.

[0025] Furthermore, the constitutive mechanism 2 includes a cross hydraulic module 201 fixedly connected to the base 1. The cross hydraulic module 201 outputs power through a hydraulic press, enabling the parts fixed on the module to move linearly in the front-back and left-right directions on a horizontal plane. A height hydraulic module 202 is fixedly connected to one side of the base 1. The height of the bracket 203 fixedly connected to it is adjusted by the output power of the hydraulic press. A welding head 204 is installed on one side of the bracket 203. The cross hydraulic module 201 can drive the coupling fixed on the welding table 301 to perform four-way displacement adjustment to cooperate with the welding head 204 above for welding. The welding head 204 can also be adjusted by the height hydraulic module 202 to adjust the height of the bracket 203 to accommodate couplings of different heights.

[0026] Furthermore, the adjustable clamping mechanism 3 includes a welding table 301 fixedly connected to the top surface of the cross hydraulic module 201. A connecting block 302 is fixedly connected to the top surface of the welding table 301, and a guide rail plate 303 is fixedly connected to the top surface of the connecting block 302. A fixing module 304 is provided above the guide rail plate 303. The clamping plates in four directions are tightened by the output power of the hydraulic press to clamp and fix the coupling. The coupling of any size is fixed by reducing the distance between the clamping plates of the fixing module 304 along the path specified by the guide rail plate 303, so as to facilitate subsequent welding work.

[0027] Furthermore, the debris handling mechanism 4 includes a baffle 401 fixedly connected to the top surface of the welding table 301. Two tracks 402 are fixedly connected to one side of the baffle 401. A horizontal hydraulic module 403 is installed on the track 402. The hydraulic module outputs power to drive the angled soft brush 404 fixedly connected to it to move horizontally, so as to clean the welding debris on the welding table 301. Driven by the horizontal hydraulic module 403, the angled soft brush 404 moves horizontally within the track 402, thereby realizing the cleaning of debris on the welding table 301.

[0028] Working principle: By reducing the distance between the clamping plates of the fixed module 304 along the path specified by the guide rail plate 303, couplings of any size can be fixed to facilitate subsequent welding work. The cross hydraulic module 201 can drive the coupling fixed by the fixed module 304 on the welding table 301 to perform four-way displacement adjustment to cooperate with the welding head 204 above for welding. The welding head 204 can also be adjusted by the height hydraulic module 202 to adjust the height of the bracket 203 to accommodate couplings of different heights. After welding, debris will be generated on the worktable. Driven by the horizontal hydraulic module 403, the angled soft brush 404 moves horizontally within the track 402 to clean the debris on the welding table 301.

[0029] The above description is merely an embodiment of this utility model, and common knowledge regarding specific structures and characteristics is not described in detail here. It will be apparent to those skilled in the art that this utility model is not limited to the details of the above exemplary embodiments, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this utility model. Therefore, the embodiments should be considered exemplary and non-limiting in all respects, and the scope of this utility model is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this utility model. No reference numerals in the claims should be construed as limiting the scope of the claims.

Claims

1. A welding device for easily adjustable coupling processing, comprising a base (1), characterized in that: A constitutive mechanism (2) is provided above the base (1), an adjustable clamping mechanism (3) is installed above the base (1), and a debris handling mechanism (4) is provided above the adjustable clamping mechanism (3).

2. The welding device for easy-to-adjust coupling processing according to claim 1, characterized in that: The constituent mechanism (2) includes a cross hydraulic module (201) fixedly connected to the base (1). The cross hydraulic module (201) outputs power through a hydraulic press, enabling the parts fixed on the module to move linearly in the front-back and left-right directions on the horizontal plane. A height hydraulic module (202) is fixedly connected to one side of the base (1), which outputs power through a hydraulic press to adjust the height of the bracket (203) fixedly connected to it. An electric welding head (204) is installed on one side of the bracket (203).

3. The welding device for easy-to-adjust coupling processing according to claim 2, characterized in that: The adjustable clamping mechanism (3) includes a welding table (301) fixedly connected to the top surface of the cross hydraulic module (201). A connecting block (302) is fixedly connected to the top surface of the welding table (301). A guide rail plate (303) is fixedly connected to the top surface of the connecting block (302). A fixed module (304) is provided above the guide rail plate (303). The hydraulic press outputs power to adjust the clamping plates in four directions to tighten and clamp the coupling.

4. The welding device for easy-to-adjust coupling processing according to claim 2, characterized in that: The debris handling mechanism (4) includes a baffle (401) fixedly connected to the top surface of the welding table (301). Two tracks (402) are fixedly connected to one side of the baffle (401). A horizontal hydraulic module (403) is installed on the track (402). The hydraulic press outputs power to drive the angled soft brush (404) fixedly connected to it to move horizontally and clean the welding debris on the welding table (301).

Images