Full-automatic quantitative split charging device for dry-mixed mortar

By introducing dust extraction and anti-clogging components into the dry-mixed mortar dispensing device, the dust and clogging problems during the dispensing of powdered dry-mixed mortar have been solved, achieving a clean and efficient dispensing process.

CN224211307UActive Publication Date: 2026-05-08SHANDONG HUAJIE NEW ENVIRONMENTAL PROTECTION BUILDING MATERIALS CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
SHANDONG HUAJIE NEW ENVIRONMENTAL PROTECTION BUILDING MATERIALS CO LTD
Filing Date
2025-06-17
Publication Date
2026-05-08

AI Technical Summary

Technical Problem

Traditional impeller packaging machines generate a lot of dust when dispensing powdered dry-mixed mortar, which seriously affects the working environment.

Method used

A fully automatic quantitative dispensing device for dry-mixed mortar was designed, comprising a dust suction component and an anti-clogging component. The dust suction component removes dust through an exhaust fan and pipes, while the anti-clogging component prevents material blockage by using a motor-driven cam and rubber blocks.

Benefits of technology

It effectively removes dust, prevents material blockage, and improves the working environment and dispensing efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of quantitative split charging devices, and discloses a dry-mixed mortar full-automatic quantitative split charging device which comprises a split charging system, the top of the split charging system is fixedly connected with a feeding port, a dust collection assembly is installed outside the split charging system, an anti-blocking assembly is installed on the top of the split charging system, the dust collection assembly comprises two sleeve shells, and the two sleeve shells are fixedly connected with the feeding port. And the inner side of the sleeve shell is fixedly connected to the outer portion of the subpackaging system, the inner wall of the sleeve shell is slidably connected with a collecting frame, and the top of the sleeve shell is fixedly connected with a pipeline. According to the dust collection device, the exhaust fan is started, dust at the output end of the split charging system is sucked into the collection frame through the air suction port along the pipeline, an insertion rod is pulled, a sliding plate is driven to compress a first spring, the insertion rod is separated from the collection frame, meanwhile, a baffle can automatically fall into the shell, generated dust is sucked away, and the working environment is prevented from being polluted; and meanwhile, the collecting frame can be rapidly taken out, and internal dust can be conveniently recycled.
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Description

Technical Field

[0001] This utility model relates to the field of quantitative dispensing devices, and in particular to a fully automatic quantitative dispensing device for dry-mixed mortar. Background Technology

[0002] Dry-mixed mortar is a powdered building material in which the main components of mortar are mixed in a certain proportion beforehand. Users only need to add an appropriate amount of water and stir during construction before use. Compared with traditional on-site mixed mortar, dry-mixed mortar has higher quality control standards and consistency, which can effectively avoid errors in manual operation and ensure the performance and construction effect of the mortar.

[0003] Dry-mixed mortar is widely used in construction projects, especially in wall plastering, floor leveling, and masonry. Due to its precise formula, different types of dry-mixed mortar can be selected according to different needs during construction, such as ordinary plastering mortar, masonry mortar, and thermal insulation mortar, to meet the needs of different construction occasions. Dry-mixed mortar has strong adhesion, good fluidity, and crack resistance, which can effectively improve construction efficiency and reduce construction time.

[0004] Dry-mixed mortar is relatively convenient to store and transport. It is packaged in bags or in bulk, making it easy to store and transport and less susceptible to environmental factors. Impeller packaging machines are common dry-mixed mortar dispensing devices. Quantitative dispensing can be achieved by controlling the distance between the two blades in the impeller. However, when dispensing dry-mixed mortar, traditional impeller packaging machines generate a lot of dust during the packaging process because the dry-mixed mortar is in powder form, which seriously affects the working environment. Therefore, a fully automatic quantitative dispensing device for dry-mixed mortar is proposed to solve the above problems. Utility Model Content

[0005] To overcome the above shortcomings, this utility model provides a fully automatic quantitative dispensing device for dry-mixed mortar, which aims to improve the problem that traditional impeller packaging machines generate a lot of dust during the packaging of dry-mixed mortar because the dry-mixed mortar is in powder form, which seriously affects the working environment.

[0006] To achieve the above objectives, the present invention adopts the following technical solution: a fully automatic quantitative dispensing device for dry-mixed mortar, comprising a dispensing system, wherein a feed inlet is fixedly connected to the top of the dispensing system, a dust suction component is installed outside the dispensing system, and an anti-clogging component is installed on the top of the dispensing system;

[0007] The vacuuming assembly includes two housings. The inner side of each housing is fixedly connected to the outside of the dispensing system. A collection frame is slidably connected to the inner wall of each housing. A pipe is fixedly connected to the top of each housing. An air intake is fixedly connected to the input end of the pipe. An exhaust fan is fixedly connected to the rear of each housing. An outer shell is fixedly connected to the outside of each housing. A rod is slidably connected inside the outer shell. A sliding plate is fixedly connected to the outside of the rod. A spring is fixedly connected to the rear of the sliding plate. A baffle is slidably connected inside the outer shell. A limit plate is fixedly connected to the top of the outer shell.

[0008] As a further description of the above technical solution:

[0009] The anti-clogging component includes a motor and a sliding housing. The motor is externally fixedly connected to the top of the dispensing system. A cam is fixedly connected to the output end of the motor. The rear end of the sliding housing is fixedly connected to the front side of the feed inlet. A sliding rod is slidably connected inside the sliding housing. A rubber block is fixedly connected to the rear end of the sliding rod. A spring is fixedly connected to the front side of the rubber block. A lever is fixedly connected to the front end of the sliding rod.

[0010] As a further description of the above technical solution:

[0011] The rear side of the air intake is fixedly connected to the front side of the dispensing system.

[0012] As a further description of the above technical solution:

[0013] The insertion rod is externally inserted into the inside of the collection frame, and the front side of the baffle is slidably connected to the rear side of the limiting plate.

[0014] As a further description of the above technical solution:

[0015] The rear side of the baffle abuts against the front end of the insert rod, and the bottom of the baffle abuts against the top of the slide plate.

[0016] As a further description of the above technical solution:

[0017] The rear end of the spring is fixedly connected to the inner wall of the outer casing, and the inner part of the spring is sleeved on the outside of the insert rod.

[0018] As a further description of the above technical solution:

[0019] The rear side of the rubber block abuts against the outside of the feed inlet, and the outside of the rubber block is slidably connected to the inner wall of the sliding shell.

[0020] As a further description of the above technical solution:

[0021] The front end of the second spring is fixedly connected to the inner wall of the sliding shell, and the rear side of the lever plate abuts against the outside of the cam.

[0022] This utility model has the following beneficial effects:

[0023] 1. In this utility model, the exhaust fan is activated, causing the air intake to draw the dust from the output end of the dispensing system into the collection frame along the pipe. Then, by pulling the plug rod, the sliding plate is compressed and the spring is released, causing the plug rod to disengage from the collection frame. At the same time, the baffle automatically falls into the outer shell, thus removing the generated dust and preventing pollution of the working environment. The collection frame can also be quickly removed for easy recycling of the dust inside.

[0024] 2. In this utility model, the cam is driven by a motor to rotate and the dial plate is moved to pull the slide rod to compress the rubber block and spring 2. This allows the rubber block to continuously impact the outside of the feed inlet, causing the feed inlet to vibrate and preventing material from accumulating inside and causing blockage, which would affect the dispensing efficiency. Attached Figure Description

[0025] Figure 1 This is a three-dimensional schematic diagram of a fully automatic quantitative dispensing device for dry-mixed mortar proposed in this utility model;

[0026] Figure 2 This is a schematic diagram of the collection frame of a fully automatic quantitative dispensing device for dry-mixed mortar proposed in this utility model;

[0027] Figure 3 This is a schematic diagram of the insert rod of a fully automatic quantitative dispensing device for dry-mixed mortar proposed in this utility model;

[0028] Figure 4 This is a schematic diagram of the motor structure of a fully automatic quantitative dispensing device for dry-mixed mortar proposed in this utility model;

[0029] Figure 5 This is a schematic diagram of the cam structure of a fully automatic quantitative dispensing device for dry-mixed mortar proposed in this utility model;

[0030] Figure 6 This is a schematic diagram of the structure of the rubber block in a fully automatic quantitative dispensing device for dry-mixed mortar proposed in this utility model.

[0031] Legend:

[0032] 1. Packaging system; 2. Feed inlet; 3. Shell; 4. Collection frame; 5. Pipe; 6. Air intake; 7. Exhaust fan; 8. Outer shell; 9. Insert rod; 10. Slide plate; 11. Spring 1; 12. Baffle; 13. Limiting plate; 14. Motor; 15. Cam; 16. Sliding shell; 17. Sliding rod; 18. Rubber block; 19. Spring 2; 20. Pulley. Detailed Implementation

[0033] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0034] Reference Figure 1 - Figure 3 An embodiment of this utility model is provided: a fully automatic quantitative dispensing device for dry-mixed mortar, including a dispensing system 1, a feed inlet 2 fixedly connected to the top of the dispensing system 1, the dispensing system 1 is used to dispense dry-mixed mortar, which is quantitatively conveyed by an impeller, the feed inlet 2 is used to store dry-mixed mortar, a dust collection component is installed on the outside of the dispensing system 1, and an anti-clogging component is installed on the top of the dispensing system 1.

[0035] The vacuum assembly includes two housings 3. The inner side of each housing 3 is fixedly connected to the outside of the dispensing system 1. A collection frame 4 is slidably connected to the inner wall of each housing 3. A pipe 5 is fixedly connected to the top of each housing 3. An air intake 6 is fixedly connected to the inlet end of the pipe 5. An exhaust fan 7 is fixedly connected to the rear of each housing 3. An outer shell 8 is fixedly connected to the outside of each housing 3. An insert rod 9 is slidably connected inside the outer shell 8. A slide plate 10 is fixedly connected to the outside of the insert rod 9. A spring 11 is fixedly connected to the rear of the slide plate 10. A baffle 12 is slidably connected inside the outer shell 8. A limit plate 13 is fixedly connected to the top of the outer shell 8. The housings 3 are used to protect the internal parts. The collection frame 4 is used to collect dust. The inside of the collection frame 4 has a layer of gauze for effective dust interception. The pipe 5 is used to transport dust. The air intake 6 is used to suck up the dust. The exhaust fan 7 is used to provide suction to the air intake 6. The outer shell 8 is used to connect and protect the internal parts. The insert rod 9 is for inserting into the collection frame. Inside the 4, the collection frame 4 is fixed. The slide plate 10 is used to bear the thrust of the spring 11 and drive the insertion rod 9 to move synchronously. The spring 11 is used to drive the slide plate 10 to reset. The baffle 12 is used to block the outlet of the insertion rod 9 to prevent the insertion rod 9 from resetting automatically. The limiting plate 13 is used to limit the movement distance of the baffle 12 to prevent it from falling off. The rear side of the air intake 6 is fixedly connected to the front side of the dispensing system 1 to keep the air intake 6 stable. The external insertion of the insertion rod 9 is inserted into the inside of the collection frame 4 to keep the collection frame 4 stable. The front side of the baffle 12 is slidably connected to the rear side of the limiting plate 13 to limit the movement distance of the baffle 12. The rear side of the baffle 12 and the front end of the insertion rod 9 abut against each other to prevent the insertion rod 9 from resetting. The bottom of the baffle 12 and the top of the slide plate 10 abut against each other to control the timing of the baffle 12 falling. The rear end of the spring 11 is fixedly connected to the inner wall of the outer shell 8. The inside of the spring 11 is sleeved on the outside of the insertion rod 9 to keep the spring 11 stable.

[0036] Reference Figure 4 - Figure 6The anti-blocking component includes a motor 14 and a sliding housing 16. The motor 14 is externally fixedly connected to the top of the dispensing system 1. A cam 15 is fixedly connected to the output end of the motor 14. The rear end of the sliding housing 16 is fixedly connected to the front side of the feed inlet 2. A sliding rod 17 is slidably connected inside the sliding housing 16. A rubber block 18 is fixedly connected to the rear end of the sliding rod 17. A spring 19 is fixedly connected to the front side of the rubber block 18. A lever 20 is fixedly connected to the front end of the sliding rod 17. The motor 14 drives the cam 15 to rotate, and the cam 15 moves the lever 20. The sliding housing 16 connects and protects the internal parts. The sliding rod 17 pulls the rubber block 18 to move. The rubber block 18 impacts the feed inlet 2, causing the feed inlet 2 to vibrate and prevent blockage. To prevent material accumulation and blockage, spring 19 pushes rubber block 18, causing it to reset and impact the feed inlet 2, generating vibration. Rubber block 18 is made of rubber to prevent damage to feed inlet 2 during impact. Paddle plate 20 bears the thrust from cam 15 and moves slide rod 17. The rear side of rubber block 18 abuts against the outside of feed inlet 2 to achieve impact. The outside of rubber block 18 is slidably connected to the inner wall of slide shell 16 to limit the direction of movement of rubber block 18. The front end of spring 19 is fixedly connected to the inner wall of slide shell 16 to keep spring 19 stable. The rear side of paddle plate 20 abuts against the outside of cam 15, causing paddle plate 20 to move slide rod 17.

[0037] Working Principle: When using this device to dispense dry-mixed mortar, first add the dry-mixed mortar into the inlet 2, then control the device to operate. Insert the packaging bag into the output port of the dispensing system 1, and press the packaging bag down using the cylinder above. At this time, the internal impeller begins to quantitatively deliver the dry-mixed mortar into the packaging bag. During the dispensing process, a large amount of dust will be generated at the output end of the dispensing system 1. By controlling the exhaust fan 7 to work, the suction port 6 will generate suction, drawing all the dust into the casing 3 through the pipe 5 and collecting it in the collection frame 4 to avoid affecting the working environment. During the dispensing process, by controlling the motor 14 to rotate, the cam 15 will continuously move the dial plate 20, causing the dial plate 20 to pull the slide rod 17 to move. At the same time, the rubber block 18 compresses the spring 19, storing force in the spring 19. When the cam 15... When the material disengages from the deflector plate 20, the second spring 19 will immediately push the rubber block 18 back to its original position, impacting the feed inlet 2 and causing the feed inlet 2 to vibrate. This prevents the material from blocking the feed inlet 2 and affecting the dispensing efficiency, thus achieving anti-blocking. After dispensing is completed, the dust inside the collection frame 4 needs to be cleaned in time. By pulling the insert rod 9, the slide plate 10 is driven to compress the first spring 11, causing the insert rod 9 to retract into the outer shell 8 and disengage from the collection frame 4. At the same time, the baffle 12 will automatically fall into the outer shell 8 to block the outlet of the insert rod 9. Then, the collection frame 4 is pulled out and the dust inside is cleaned. It is then reinserted into the outer shell 3. Next, under the limit of the limiting plate 13, the baffle 12 is pulled. At this time, the first spring 11 will immediately push the slide plate 10 back to its original position, driving the insert rod 9 to insert into the collection frame 4, thus fixing the collection frame 4. At this time, the dispensing work can continue.

[0038] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A fully automatic quantitative dispensing device for dry-mixed mortar, comprising a dispensing system (1), characterized in that: The top of the dispensing system (1) is fixedly connected to a feed inlet (2), a dust suction component is installed on the outside of the dispensing system (1), and an anti-clogging component is installed on the top of the dispensing system (1). The dust collection assembly includes two housings (3). The inner side of the housing (3) is fixedly connected to the outside of the dispensing system (1). A collection frame (4) is slidably connected to the inner wall of the housing (3). A pipe (5) is fixedly connected to the top of the housing (3). An air intake (6) is fixedly connected to the input end of the pipe (5). An exhaust fan (7) is fixedly connected to the rear side of the housing (3). An outer shell (8) is fixedly connected to the outside of the housing (3). A rod (9) is slidably connected inside the outer shell (8). A slide plate (10) is fixedly connected to the outside of the rod (9). A spring (11) is fixedly connected to the rear side of the slide plate (10). A baffle (12) is slidably connected inside the outer shell (8). A limit plate (13) is fixedly connected to the top of the outer shell (8).

2. The fully automatic quantitative dispensing device for dry-mixed mortar according to claim 1, characterized in that: The anti-blocking component includes a motor (14) and a sliding housing (16). The motor (14) is externally fixedly connected to the top of the dispensing system (1). A cam (15) is fixedly connected to the output end of the motor (14). The rear end of the sliding housing (16) is fixedly connected to the front side of the feed inlet (2). A sliding rod (17) is slidably connected inside the sliding housing (16). A rubber block (18) is fixedly connected to the rear end of the sliding rod (17). A spring (19) is fixedly connected to the front side of the rubber block (18). A lever (20) is fixedly connected to the front end of the sliding rod (17).

3. The fully automatic quantitative dispensing device for dry-mixed mortar according to claim 1, characterized in that: The air intake (6) is fixedly connected to the front side of the dispensing system (1) on the rear side.

4. The fully automatic quantitative dispensing device for dry-mixed mortar according to claim 1, characterized in that: The insertion rod (9) is inserted into the inside of the collection frame (4), and the front side of the baffle (12) is slidably connected to the rear side of the limiting plate (13).

5. The fully automatic quantitative dispensing device for dry-mixed mortar according to claim 1, characterized in that: The rear side of the baffle (12) abuts against the front end of the insert (9), and the bottom of the baffle (12) abuts against the top of the slide plate (10).

6. The fully automatic quantitative dispensing device for dry-mixed mortar according to claim 1, characterized in that: The rear end of the spring (11) is fixedly connected to the inner wall of the outer shell (8), and the spring (11) is sleeved inside the outside of the insert (9).

7. The fully automatic quantitative dispensing device for dry-mixed mortar according to claim 2, characterized in that: The rear side of the rubber block (18) abuts against the outside of the feed inlet (2), and the outside of the rubber block (18) is slidably connected to the inner wall of the sliding shell (16).

8. The fully automatic quantitative dispensing device for dry-mixed mortar according to claim 2, characterized in that: The front end of the second spring (19) is fixedly connected to the inner wall of the sliding shell (16), and the rear side of the lever (20) and the outside of the cam (15) abut against each other.