High-precision instrument for coal detection

Abstract

The utility model discloses a high-precision instrument for coal detection, which comprises a heating mantle arranged on a base plate, a heating bin arranged in the heating mantle in a separated manner, a sealing bottom plate arranged on the base plate below the heating mantle through a jacking cylinder, heating frame mechanisms symmetrically arranged on the sealing bottom plate, and a heat preservation and insulation layer arranged on the sealing bottom plate and in the heating bin. A feeding mechanism is arranged on the base plate on the front side of the heating cover, a main controller is arranged on the base plate on the rear side of the heating cover, and a sulfur detector and a display screen are arranged on the main controller; according to the device disclosed by the utility model, the plurality of groups of heating bins separated in the heating cover are matched with the plurality of groups of heating frame mechanisms, so that the sulfur content of a plurality of groups of to-be-detected coal can be tested at the same time, and sulfur content data are intuitively displayed by the display screen at the back for comparison, so that the practicability of the device is effectively improved; the power of the fan can be controlled according to the properties of different types of coal to change the oxygen supply amount, so that the accuracy of the device for measuring the sulfur content is improved.

Description

Technical Field

[0001] This utility model relates to the field of coal detection technology, and in particular to a high-precision instrument for coal detection. Background Technology

[0002] Sulfur is the most significant harmful component in coal samples. The sulfides contained in coal generate harmful gases after combustion and are released into the atmosphere with the flue gas, causing air and environmental pollution. Therefore, the detection of sulfur content in coal samples is a very important procedure for coal production, sales, use, and environmental protection departments.

[0003] Current coal sulfur content detectors require manual sampling. CN221883633U discloses a coal sulfur content detector that automatically delivers a ceramic boat containing coal to a heating tube for combustion and testing via a transport unit. However, this device can only test one type of coal sample at a time, and the time from heating to testing completion is long. When testing multiple groups of different coal samples, the entire testing cycle is very time-consuming and impractical. Therefore, this invention proposes a high-precision instrument for coal testing to solve the problems existing in the prior art. Utility Model Content

[0004] To address the aforementioned problems, the purpose of this utility model is to propose a high-precision instrument for coal testing. This high-precision instrument, through multiple sets of heating chambers separated within a heating hood and multiple sets of heating frame mechanisms, can simultaneously test the sulfur content of multiple groups of coal to be tested. The sulfur content data is then displayed intuitively on a rear screen for comparison, effectively improving the practicality of the device. Through the control panel and the settings of the upper fan, the power of the fan can be controlled to change the oxygen supply according to the properties of different types of coal, thereby improving the accuracy of the device in determining the sulfur content.

[0005] To achieve the purpose of this utility model, the following technical solution is adopted: A high-precision instrument for coal testing includes a base plate, a heating mechanism, a feeding mechanism, a main controller, a sulfur analyzer, and a display screen. The heating mechanism includes a heating hood, a heating chamber, a lifting cylinder, a sealing base plate, a heating frame mechanism, and a heat insulation layer. The heating hood is provided on the base plate, and heating chambers are divided into multiple groups by partitions. A sealing base plate is provided on the base plate below the heating hood through the lifting cylinder. The sealing base plate is sealed and adapted to the opening below the heating hood. The heating frame mechanism is symmetrically arranged on the sealing base plate. A heat insulation layer is provided on the sealing base plate and inside the heating chamber to prevent the operator from being burned by heat conduction from the top of the heating hood and the sealing base plate, while also providing a heat preservation effect. A feeding mechanism is provided on the base plate on the front side of the heating hood, and a main controller is provided on the base plate on the rear side of the heating hood. The sulfur analyzer and display screen are provided on the main controller.

[0006] Further improvements are made in that: the heating frame mechanism includes a support plate, a limiting frame and an electric heating tube. The support plate is symmetrically arranged on the sealed base plate and is suspended. The limiting frame is provided on the support plate. The limiting frame has an open structure on the side facing the feeding mechanism, which can facilitate pushing the material boat in and placing it in the limiting frame for heating. The electric heating tube is embedded in the middle of the limiting frame and the support plate.

[0007] Further improvements include: the heating cover is symmetrically connected to the base plate on both sides via side uprights; the heating cover is an overhead structure with a lifting cylinder and a sealing base plate underneath; a control panel is located on the front of the heating cover, corresponding one-to-one with the heating chamber; a fan is located above the heating cover, and the fan is connected to the internal pipes of the heating chamber to control the amount of air injected; and a sulfur analyzer is connected to the rear of the heating chamber via a pipe to send the heated sulfur-containing gas into the sulfur analyzer for measurement.

[0008] A further improvement is made in that: the feeding mechanism includes a feeding platform, a hinged connecting plate, a fixed plate, a lifting cylinder, a pushing electric rod, and a pushing frame. The feeding platform is provided on the base plate on the front side of the heating cover. The hinged connecting plate is provided on the side of the feeding platform near the heating cover. The fixed plate is provided on the base plate on the front side of the feeding platform. The pushing electric rod is symmetrically provided on the fixed plate through the lifting cylinder. The pushing electric rod has a pushing frame at its telescopic end.

[0009] Further improvements include: the lower side of the pusher is flush with the upper surface of the feeding platform; the front side of the pusher is provided with a feeding fork corresponding to the positions of the heating chamber and the heating frame mechanism; the hinged connecting plate is connected to the side of the feeding platform by a rotating shaft and a torsion spring, and the normal position of the hinged connecting plate is horizontal.

[0010] The beneficial effects of this utility model are as follows: This utility model, through multiple sets of heating chambers separated in the heating hood and multiple sets of heating frame mechanisms, can simultaneously test the sulfur content of multiple sets of coal to be tested, and the sulfur content data can be intuitively displayed on the rear display screen for comparison. This solves the defect of traditional devices that can only heat and test the sulfur content of one type of coal at a time, effectively improving the practicality of the device. Through the control panel and the settings of the upper fan, the power of the fan can be controlled according to the properties of different types of coal to change the oxygen supply, thereby improving the accuracy of the device in measuring sulfur content. Attached Figure Description

[0011] Figure 1 This is the front view of the present utility model.

[0012] Figure 2 This is the front sectional view of the present invention.

[0013] Figure 3 This is a side sectional view of the present invention.

[0014] Figure 4 This is a side sectional view of the sealing base plate of this utility model when it is lowered.

[0015] Figure 5 This is a top view of the pusher frame of this utility model.

[0016] The components include: 1. Base plate; 2. Main controller; 3. Sulfur analyzer; 4. Display screen; 5. Heating cover; 6. Heating chamber; 7. Lifting cylinder; 8. Sealed base plate; 9. Thermal insulation layer; 10. Support plate; 11. Limiting frame; 12. Electric heating tube; 13. Control panel; 14. Fan; 15. Feeding platform; 16. Hinge connecting plate; 17. Fixing plate; 18. Lifting cylinder; 19. Pushing electric rod; 20. Pushing frame; 21. Feeding fork; 22. Side upright plate. Detailed Implementation

[0017] To deepen the understanding of this utility model, the following detailed description will be provided in conjunction with embodiments. These embodiments are only used to explain this utility model and do not constitute a limitation on the scope of protection of this utility model.

[0018] according to Figures 1-5 As shown, this embodiment provides a high-precision instrument for coal testing, including a base plate 1, a heating mechanism, a feeding mechanism, a main controller 2, a sulfur analyzer 3, and a display screen 4. The heating mechanism includes a heating hood 5, a heating chamber 6, a lifting cylinder 7, a sealing base plate 8, a heating frame mechanism, and a heat insulation layer 9. The heating hood 5 is mounted on the base plate 1, and the heating hood 5 is divided into multiple heating chambers 6. The heating chambers are separated into multiple groups by partitions, which can be used to simultaneously heat and test the sulfur content of different types of coal. The base plate 1 below the heating hood 5 is connected to the heating frame mechanism by a lifting cylinder 7. The lifting cylinder 7 is equipped with a sealing base plate 8, which is sealed and adapted to the opening below the heating cover. A heating frame mechanism is symmetrically arranged on the sealing base plate 8. A heat insulation layer 9 is provided on the sealing base plate 8 and inside the heating chamber 6 to prevent the operator from being burned by heat conduction from the top of the heating cover and the sealing base plate, while also providing heat preservation and avoiding energy waste. A feeding mechanism is provided on the base plate 1 on the front side of the heating cover 5, and a main controller 2 is provided on the base plate 1 on the rear side of the heating cover 5. The main controller 2 is equipped with a sulfur analyzer 3 and a display screen 4 for sulfur measurement and data display.

[0019] The heating frame mechanism includes a support plate 10, a limiting frame 11, and an electric heating tube 12. The support plate 10 is symmetrically arranged on the sealed base plate 8. The support plate is suspended. The limiting frame 11 is provided on the support plate 10. The limiting frame 11 has an open structure on the side facing the feeding mechanism, which can facilitate the pushing of the material carrier boat into the limiting frame for heating. The electric heating tube 12 is embedded in the middle of the limiting frame 11 and the support plate 10 to heat the coal.

[0020] The heating cover 5 is symmetrically connected to the base plate 1 on both sides via side uprights 22. The heating cover is an overhead structure with a lifting cylinder and a sealing base plate underneath. A control panel 13 is provided on the front of the heating cover 5, which corresponds to the heating chambers one by one, so as to facilitate the adjustment of the heating parameters of different heating chambers to cope with different types of coal. A fan 14 is provided on the top of the heating cover 5. The fan 14 is connected to the internal pipe of the heating chamber 6 to control the amount of air injected to adjust the oxygen supply. The rear of the heating chamber 6 is connected to the sulfur analyzer 3 via a pipe, so that the heated sulfur-containing gas is sent into the sulfur analyzer for measurement.

[0021] The feeding mechanism includes a feeding platform 15, a hinged connecting plate 16, a fixed plate 17, a lifting cylinder 18, a pushing electric rod 19, and a pushing frame 20. The feeding platform 15 is provided on the base plate 1 on the front side of the heating cover 5. The hinged connecting plate 16 is provided on the side of the feeding platform 15 near the heating cover 5. The fixed plate 17 is provided on the base plate 1 on the front side of the feeding platform 15. The pushing electric rod 19 is symmetrically provided on the fixed plate 17 through the lifting cylinder 18. The pushing electric rod 19 has a pushing frame 20 at its telescopic end, which is used to push the material boat into the lowered limit frame.

[0022] The lower side of the pusher 20 is flush with the upper surface of the feeding platform 15. The front side of the pusher 20 is equipped with a feeding fork 21 corresponding to the heating chamber 6 and the heating frame mechanism. The hinge plate 16 is connected to the side of the feeding platform 15 by rotating shaft and torsion spring. The normal position of the hinge plate is horizontal. When the sealing base plate descends or rises, one end of the hinge plate will be pressed down or lifted to make it rotate to avoid the impact.

[0023] When using this high-precision coal testing instrument, the material carrier boat is placed on the feeding platform and aligned with the position of the feeding fork. Then, the sealing base plate is lowered by the lifting cylinder so that the support plate is flush with the hinged connecting plate. The push electric rod is started to drive the pusher frame to push the material carrier boat into the limit frame on the support plate. The feeding fork can position the material carrier boat to avoid deviation during the pushing process.

[0024] After being pushed, the pusher retracts, the sealing base plate rises and seals with the heating cover, and the material carrier enters its respective heating chamber. Then, the corresponding heating test parameters are set according to different types of coal through the control panel, the equipment is started to heat, and the sulfur-containing gas generated by heating enters the sulfur analyzer for measurement. The data is displayed intuitively on the screen.

[0025] Heat exchange tubes can also be installed on the inner wall of the heating cover. After heating, rapid cooling and heat exchange can be achieved, which can shorten the experimental cycle while avoiding energy waste and recycling. After cooling, the sealing base plate is lowered, and the feeding forks on the front side of the pusher frame are driven by the pusher rod to the sides of the material boat. The lifting cylinder lifts the material boat so that it is separated from the support plate. Finally, the pusher rod is retracted to retrieve the material boat.

[0026] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. A high-precision instrument for coal detection, characterized in that: The device includes a base plate (1), a heating mechanism, a feeding mechanism, a main controller (2), a sulfur analyzer (3), and a display screen (4). The heating mechanism includes a heating cover (5), a heating chamber (6), a lifting cylinder (7), a sealing base plate (8), a heating frame mechanism, and a heat insulation layer (9). The base plate (1) is provided with a heating cover (5). The heating cover (5) is separated into heating chambers (6). The base plate (1) below the heating cover (5) is provided with a sealing base plate (8) via a lifting cylinder (7). The sealing base plate (8) is symmetrically provided with a heating frame mechanism. The sealing base plate (8) and the heating chamber (6) are provided with a heat insulation layer (9). The base plate (1) in front of the heating cover (5) is provided with a feeding mechanism. The base plate (1) behind the heating cover (5) is provided with a main controller (2). The main controller (2) is provided with a sulfur analyzer (3) and a display screen (4).

2. The high-precision instrument for coal detection according to claim 1, characterized in that: The heating frame mechanism includes a support plate (10), a limiting frame (11), and an electric heating tube (12). The support plate (10) is symmetrically arranged on the sealing base plate (8). The limiting frame (11) is arranged on the support plate (10). The limiting frame (11) has an open structure facing the feeding mechanism. The electric heating tube (12) is embedded in the middle of the limiting frame (11) and the support plate (10).

3. The high-precision instrument for coal detection according to claim 1, characterized in that: The heating cover (5) is symmetrically connected to the base plate (1) on both sides by side upright plates (22). The heating cover (5) has a control panel (13) on the front side and a fan (14) on the top of the heating cover (5). The fan (14) is connected to the internal pipe of the heating chamber (6). The heating chamber (6) is connected to the sulfur analyzer (3) through a pipe on the rear side.

4. The high-precision instrument for coal detection according to claim 1, characterized in that: The feeding mechanism includes a feeding platform (15), a hinged connecting plate (16), a fixed plate (17), a lifting cylinder (18), a push electric rod (19), and a pusher frame (20). The feeding platform (15) is provided on the base plate (1) on the front side of the heating cover (5). The feeding platform (15) is provided with a hinged connecting plate (16) on the side of the heating cover (5) close to the feeding platform (15). The fixed plate (17) is provided on the base plate (1) on the front side of the feeding platform (15). The push electric rod (19) is symmetrically provided on the fixed plate (17) through the lifting cylinder (18). The pusher frame (20) is provided at the telescopic end of the push electric rod (19).

5. A high-precision instrument for coal detection according to claim 4, characterized in that: The lower side of the pusher (20) is flush with the upper surface of the feeding platform (15). The front side of the pusher (20) is provided with a feeding fork (21) corresponding to the position of the heating chamber (6) and the heating frame mechanism. The hinge plate (16) is connected to the side of the feeding platform (15) by rotating shaft and torsion spring.

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