Multi-stage alcohol distillation device
By designing four sets of condensers stacked vertically and evaporators arranged alternately, the problem of large footprint and complex layout of multi-stage distillation units is solved, achieving a compact and flexible layout of the equipment.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- SHANDONG YINGXUAN BIOTECHNOLOGY CO LTD
- Filing Date
- 2025-05-16
- Publication Date
- 2026-05-15
AI Technical Summary
Existing multi-stage distillation units are complex in structure, occupy a large area, and have inflexible equipment layout, resulting in long reaction process routes and requiring multiple stages of equipment that occupy a large space.
The design employs a vertically stacked design of four condensers, combined with four alternately arranged evaporators, allowing materials to move back and forth between the condensers, reducing the equipment footprint and optimizing the piping layout.
By rationally planning the equipment layout, the space occupied by multi-stage alcohol distillation units is reduced, which facilitates equipment layout and pipeline maintenance and improves the flexibility of equipment layout.
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Figure CN224236088U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of alcohol distillation technology, and in particular relates to a multi-stage alcohol distillation device. Background Technology
[0002] Alcohol distillation is typically used to increase the concentration of alcohol and remove methanol and other organic substances from the initial liquor, thereby obtaining a high-concentration and safe alcohol product. Current alcohol purification processes often employ multi-stage distillation to achieve this increased concentration.
[0003] In existing technologies, multi-stage distillation is typically achieved through multiple distillations and condensations. However, due to the long reaction process route, a large number of reaction devices are required, resulting in a complex structure and layout of the multi-stage distillation unit. This requires a large space for the equipment and hinders flexible equipment placement. Utility Model Content
[0004] This invention provides a multi-stage alcohol distillation apparatus, which aims to solve the problem that current reaction processes are long and require a lot of reaction equipment, resulting in a complex structure and layout of multi-stage distillation apparatuses that require a large space for equipment arrangement and are not conducive to flexible equipment placement.
[0005] This invention is achieved as follows: a multi-stage alcohol distillation apparatus, comprising:
[0006] A condensation unit and a distillation unit, wherein the condensation unit is arranged between the distillation units;
[0007] The distillation unit includes a first evaporator, a second evaporator, a third evaporator, and a fourth evaporator. The first and fourth evaporators are arranged on one side of the condensation unit, and the second and third evaporators are arranged on the other side of the condensation unit.
[0008] The condensation unit consists of four sets of condensers arranged vertically. The condensers are connected in series through pipes between the first evaporator, the second evaporator, the third evaporator, and the fourth evaporator. The flow direction of the material in adjacent condensers is opposite.
[0009] Preferably, the condensation unit includes a first condenser, a second condenser, a third condenser, and a fourth condenser, which are arranged vertically in sequence, with the first condenser located on the side furthest from the ground.
[0010] Preferably, the first evaporator and the second evaporator are arranged diagonally, and the third evaporator and the fourth evaporator are arranged diagonally.
[0011] Preferably, the top of the first evaporator is provided with a discharge port that is connected to the material inlet of the first condenser, and the material outlet of the first condenser is connected to the side wall of the second evaporator with a feed port.
[0012] Preferably, the top of the second evaporator is provided with a discharge port that is connected to the material inlet of the second condenser, and the material outlet of the second condenser is connected to the side wall of the third evaporator with a feed port.
[0013] Preferably, the top of the third evaporator is provided with a discharge port that is connected to the material inlet of the third condenser, and the material outlet of the third condenser is connected to the side wall of the fourth evaporator with a feed port.
[0014] Preferably, the top of the fourth evaporator is provided with a discharge port that is connected to the material inlet of the fourth condenser.
[0015] Preferably, a second condenser tube is provided between the coolant outlet of the first condenser and the coolant inlet of the second condenser, a third condenser tube is provided between the coolant outlet of the second condenser and the coolant inlet of the third condenser, and a fourth condenser tube is provided between the coolant outlet of the third condenser and the coolant inlet of the fourth condenser.
[0016] Preferably, the condensation unit further includes a secondary condensation main pipe, which is provided with several sets of branch pipes, and the secondary condensation main pipe is connected to the second condensation pipe, the third condensation pipe and the fourth condensation pipe through the branch pipes.
[0017] Compared with the prior art, the embodiments of this application have the following main advantages:
[0018] 1. The multi-stage alcohol distillation device provided by this utility model stacks four sets of condensers in the condensation unit, and arranges them in combination with the first, second, third and fourth evaporation kettles in an alternating manner. By utilizing the principle of material reciprocating movement, the footprint of the multi-stage alcohol distillation device is rationally planned. The rational planning method of arranging the multi-stage alcohol distillation device reduces the space occupied by the multi-stage alcohol distillation device in the workshop, making the equipment layout easier.
[0019] 2. The multi-stage alcohol distillation device provided by this utility model has the feature of staggered flow direction of four sets of condensers, which can reduce pipe interference between adjacent equipment and reduce the overall number of pipes, making it easier to maintain the pipes. Attached Figure Description
[0020] Figure 1 This is a schematic diagram of the structure of a multi-stage alcohol distillation apparatus provided by this utility model.
[0021] Figure 2This is a schematic diagram of the process flow of a multi-stage alcohol distillation apparatus provided by this utility model.
[0022] Figure 3 This is a schematic diagram of the first condenser structure of a multi-stage alcohol distillation apparatus provided by this utility model.
[0023] Figure 4 This is a schematic diagram of the structure of the second condenser in a multi-stage alcohol distillation apparatus provided by this utility model.
[0024] Figure 5 This is a schematic diagram of the third condenser structure of a multi-stage alcohol distillation apparatus provided by this utility model.
[0025] Figure 6 This is a schematic diagram of the fourth condenser structure of a multi-stage alcohol distillation apparatus provided by this utility model.
[0026] Explanation of reference numerals in the attached figures:
[0027] 110. First evaporator; 120. Second evaporator; 130. Third evaporator; 140. Fourth evaporator;
[0028] 201. First condenser; 202. Second condenser; 203. Third condenser; 204. Fourth condenser;
[0029] 3011, First condenser tube; 3012, Second condenser tube; 3013, Third condenser tube; 3014, Fourth condenser tube; 302, Secondary condenser tube. Detailed Implementation
[0030] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs; the terminology used herein in the specification of the application is for the purpose of describing particular embodiments only and is not intended to be limiting of the application; the terms "comprising" and "having," and any variations thereof, in the specification, claims, and foregoing drawings of this application are intended to cover non-exclusive inclusion. The terms "first," "second," etc., in the specification, claims, or foregoing drawings of this application are used to distinguish different objects, not to describe a particular order.
[0031] In this document, the term "embodiment" means that a particular feature, structure, or characteristic described in connection with an embodiment may be included in at least one embodiment of this application. The appearance of this phrase in various places throughout the specification does not necessarily refer to the same embodiment, nor is it a separate or alternative embodiment mutually exclusive with other embodiments. It will be explicitly and implicitly understood by those skilled in the art that the embodiments described herein can be combined with other embodiments.
[0032] This utility model provides a multi-stage alcohol distillation apparatus, such as... Figures 1-6 As shown, the multi-stage alcohol distillation apparatus includes:
[0033] The unit includes a condensation unit and a distillation unit, with the condensation unit arranged between the distillation units. The condensation unit consists of four sets of condensers: a first condenser 201, a second condenser 202, a third condenser 203, and a fourth condenser 204. The first condenser 201, the second condenser 202, the third condenser 203, and the fourth condenser 204 are arranged vertically from top to bottom.
[0034] The distillation unit includes a first evaporator 110, a second evaporator 120, a third evaporator 130, and a fourth evaporator 140;
[0035] The top of the first evaporator 110 has a discharge port that connects to the material inlet of the first condenser 201. The material outlet of the first condenser 201 is connected to the side wall of the second evaporator 120 with a feed inlet. The top of the second evaporator 120 has a discharge port that connects to the material inlet of the second condenser 202. The material outlet of the second condenser 202 is connected to the side wall of the third evaporator 130 with a feed inlet. The top of the third evaporator 130 has a discharge port that connects to the material inlet of the third condenser 203. The material outlet of the third condenser 203 is connected to the side wall of the fourth evaporator 140 with a feed inlet. The top of the fourth evaporator 140 has a discharge port that connects to the material inlet of the fourth condenser 204.
[0036] The material first enters through the feed port on the side wall of the first evaporator 110. After primary distillation inside the first evaporator 110, it exits from the top of the first evaporator 110. After being condensed by the first condenser 201, it reaches the second evaporator 120 for further distillation. Subsequently, the vapor in the second evaporator 120 exits from the discharge port at the top of the second evaporator 120. After being condensed again by the second condenser 202, it reaches the third evaporator 130. In the third evaporator 130, tertiary distillation is carried out to generate vapor, which is then condensed by the third condenser 203 and reaches the fourth evaporator 140. Finally, after quaternary distillation, the vapor passes through the fourth condenser 204 to complete the multi-stage distillation and purify the alcohol.
[0037] The condensers are connected in series through pipes between the first evaporator 110, the second evaporator 120, the third evaporator 130 and the fourth evaporator 140, and the flow direction of the material in the adjacent condensers is opposite.
[0038] The material flow direction is the same in the first condenser 201 and the third condenser 203, and the material flow direction is the same in the second condenser 202 and the fourth condenser 204. The first evaporator 110 and the fourth evaporator 140 are arranged on one side of the condensation unit, and the second evaporator 120 and the third evaporator 130 are arranged on the other side of the condensation unit. The first evaporator 110 and the second evaporator 120 are arranged diagonally, and the third evaporator 130 and the fourth evaporator 140 are arranged diagonally.
[0039] This application utilizes a stacked design of four condensers in the condensation unit, along with alternating arrangements of the first, second, third, and fourth evaporators, to rationally plan the floor space of the multi-stage alcohol distillation unit by taking advantage of the principle of material reciprocating motion. This rational planning method reduces the space occupied by the multi-stage alcohol distillation unit in the workshop.
[0040] In a preferred embodiment of this invention, the condensation unit includes a main condensation pipe and a secondary condensation pipe 302; the main condensation pipe includes a first condenser pipe 3011, a second condenser pipe 3012, a third condenser pipe 3013, and a fourth condenser pipe 3014;
[0041] The first condenser tube 3011 is connected to the coolant inlet of the first condenser 201, the second condenser tube 3012 is connected between the coolant outlet of the first condenser 201 and the coolant inlet of the second condenser 202, the third condenser tube 3013 is connected between the coolant outlet of the second condenser 202 and the coolant inlet of the third condenser 203, and the fourth condenser tube 3014 is connected between the coolant outlet of the third condenser 203 and the coolant inlet of the fourth condenser 204.
[0042] The condensation unit also includes a secondary condensation main pipe 302, which is provided with several sets of branch pipes. The secondary condensation main pipe 302 is connected to the second condensation pipe 3012, the third condensation pipe 3013 and the fourth condensation pipe 3014 through the branch pipes.
[0043] In this embodiment, the coolant in the main condenser pipe sequentially cools the first condenser 201, the second condenser 202, the third condenser 203, and the fourth condenser 204, making full use of the coolant and reducing pipeline layout by means of the stacked condenser units. At the same time, the auxiliary condenser pipe 302 replenishes the second condenser pipe 3012, the third condenser pipe 3013, and the fourth condenser pipe 3014 with new coolant to meet the subsequent condensation needs.
[0044] It should be noted that, for the sake of simplicity, the foregoing embodiments are all described as a series of actions. However, those skilled in the art should understand that the present invention is not limited to the described order of actions, as some steps may be performed in other orders or simultaneously according to the present invention. Furthermore, those skilled in the art should also understand that the embodiments described in the specification are preferred embodiments, and the actions and modules involved are not necessarily essential to the present invention.
[0045] The above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit the scope of protection of this utility model. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on these embodiments, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model. Although this utility model has been described in detail with reference to the above embodiments, those skilled in the art can still combine, add, delete, or otherwise adjust the features of the various embodiments of this utility model according to the circumstances without conflict or creative effort, thereby obtaining different technical solutions that do not fundamentally depart from the concept of this utility model. These technical solutions are also within the scope of protection of this utility model.
Claims
1. A multi-stage alcohol distillation apparatus, characterized in that, include: A condensation unit and a distillation unit, wherein the condensation unit is arranged between the distillation units; The distillation unit includes a first evaporator (110), a second evaporator (120), a third evaporator (130), and a fourth evaporator (140). The first evaporator (110) and the fourth evaporator (140) are arranged on one side of the condensation unit, and the second evaporator (120) and the third evaporator (130) are arranged on the other side of the condensation unit. The condensation unit consists of four sets of condensers arranged vertically. The condensers are connected in series through pipes between the first evaporator (110), the second evaporator (120), the third evaporator (130), and the fourth evaporator (140). The flow direction of the material in adjacent condensers is opposite.
2. The multi-stage alcohol distillation apparatus as described in claim 1, characterized in that, The condensation unit includes a first condenser (201), a second condenser (202), a third condenser (203), and a fourth condenser (204). The first condenser (201), the second condenser (202), the third condenser (203), and the fourth condenser (204) are arranged vertically in sequence, with the first condenser (201) located on the side furthest from the ground.
3. The multi-stage alcohol distillation apparatus as described in claim 2, characterized in that, The first evaporator (110) and the second evaporator (120) are arranged diagonally, and the third evaporator (130) and the fourth evaporator (140) are arranged diagonally.
4. The multi-stage alcohol distillation apparatus as described in claim 3, characterized in that, The top of the first evaporator (110) is provided with a discharge port that is connected to the material inlet of the first condenser (201), and the material outlet of the first condenser (201) is connected to the side wall of the second evaporator (120) with a feed port.
5. The multi-stage alcohol distillation apparatus as described in claim 4, characterized in that, The top of the second evaporator (120) is provided with a discharge port that is connected to the material inlet of the second condenser (202), and the material outlet of the second condenser (202) is connected to the side wall of the third evaporator (130) with a feed port.
6. The multi-stage alcohol distillation apparatus as described in claim 5, characterized in that, The top of the third evaporator (130) is provided with a discharge port that is connected to the material inlet of the third condenser (203), and the material outlet of the third condenser (203) is connected to the side wall of the fourth evaporator (140) with a feed inlet.
7. A multi-stage alcohol distillation apparatus as described in claim 6, characterized in that, The top of the fourth evaporator (140) is provided with a discharge port that is connected to the material inlet of the fourth condenser (204).
8. The multi-stage alcohol distillation apparatus as described in claim 7, characterized in that, A second condenser tube (3012) is provided between the coolant outlet of the first condenser (201) and the coolant inlet of the second condenser (202), a third condenser tube (3013) is provided between the coolant outlet of the second condenser (202) and the coolant inlet of the third condenser (203), and a fourth condenser tube (3014) is provided between the coolant outlet of the third condenser (203) and the coolant inlet of the fourth condenser (204).
9. A multi-stage alcohol distillation apparatus as described in claim 8, characterized in that, The condensation unit also includes a secondary condensation main pipe (302), which is provided with several sets of branch pipes. The secondary condensation main pipe (302) is connected to the second condensation pipe (3012), the third condensation pipe (3013) and the fourth condensation pipe (3014) through the branch pipes.