A high-efficiency and energy-saving nitrogen generator

Abstract

This utility model relates to a high-efficiency and energy-saving nitrogen generator, including a support frame with a positioning mounting plate fixedly connected to the top. The generator comprises a support frame, a separation and purification chamber, and a refrigeration unit. The refrigeration unit facilitates connection to other pipelines to remove residual water vapor and impurities from the gas. A vacuum pump creates a vacuum environment for better environmental control during nitrogen generation. The separation and purification chamber has an opening and closing plate on its top for easy addition of reagents and solutions for reaction. It removes moisture and impurities from the gas through specific adsorbents and chemical reactions. Different purification modes can be switched according to actual operation requirements. A gas analyzer monitors the gas purity and other data in real time. Casters drive the entire device, improving its flexibility. The generator boasts advantages such as simple structure, ease of use, high automation, and suitability for large-scale deployment.

Description

Technical Field

[0001] This utility model belongs to the technical field of nitrogen generation equipment, and in particular relates to a high-efficiency and energy-saving nitrogen generator. Background Technology

[0002] A nitrogen generator is a device that uses air as raw material and separates oxygen and nitrogen using physical methods to obtain nitrogen gas. Depending on the classification method—cryogenic air separation, molecular sieve air separation, and membrane air separation—industrial nitrogen generators can be divided into three types. These generators use high-quality imported carbon molecular sieves as adsorbents and employ the pressure swing adsorption principle at room temperature to separate air and produce high-purity nitrogen. Typically, two adsorption towers are connected in parallel, with an imported PLC controlling the automatic operation of imported pneumatic valves. They alternately perform pressure adsorption and depressurization regeneration to complete nitrogen-oxygen separation and obtain the required high-purity nitrogen gas. Therefore, they play an important role in modern industry.

[0003] However, existing nitrogen generators have many problems. First, they are single-function and cannot be connected to other equipment such as refrigeration equipment or vacuum equipment for auxiliary gas treatment during nitrogen generation. As a result, the entire equipment needs to be moved to the location of the above-mentioned equipment for use, which is time-consuming and labor-intensive. At the same time, the entire equipment needs to be moved and transferred manually, which increases the labor intensity and brings many inconveniences.

[0004] Therefore, there is an urgent need for a high-efficiency and energy-saving nitrogen generator to solve the problems mentioned above, such as limited functionality, low efficiency, inconvenience in mobility, high production costs, and unsuitability for automated production. Utility Model Content

[0005] In view of this, this utility model proposes a high-efficiency and energy-saving nitrogen generator, which is applied to the field of nitrogen generation equipment technology, and solves the existing technical problems of single function, low working efficiency, inconvenient mobility, high production cost and unsuitability for automated production.

[0006] To achieve the above-mentioned technical objectives, the specific technical solution adopted by this utility model is as follows:

[0007] A high-efficiency and energy-saving nitrogen generator includes a support frame, a positioning mounting plate fixedly connected to the top of the support frame, a separation and purification chamber mounted on the top of the positioning mounting plate, an installation pipe installed inside the separation and purification chamber, an exhaust pipe extending to the outside of the separation and purification chamber installed on one side of the installation pipe, a first heating plate installed inside the separation and purification chamber and above the exhaust pipe, a compression tank installed on one side of the separation and purification chamber, a gas analyzer installed on one side of the compression tank, a final filter box fixedly connected to one side of the gas analyzer, second heating plates evenly distributed inside the final filter box, a second delivery pipe installed between the gas analyzer and the compression tank, and a first delivery pipe installed between the compression tank and the separation and purification chamber.

[0008] Furthermore, a refrigeration unit is fixedly connected to the top of the support frame, on the side of the final filter box away from the gas analyzer, and the refrigeration unit has equidistantly distributed refrigeration pipes installed inside.

[0009] Furthermore, the bottom of the support frame is fixedly connected to symmetrically distributed bottom fixing frames, and equidistantly distributed moving wheels are installed between the two bottom fixing frames.

[0010] Furthermore, the top of the refrigeration unit is equipped with equidistant first inspection covers, each with a pull ring fixedly connected to its top, and a viewing window is installed on the outside of the refrigeration unit.

[0011] Furthermore, a second maintenance cover is installed on the top of the final filter box, and a vacuum pump is installed between the compression tank and the separation and purification tank. The output end of the vacuum pump is fixedly connected to a vacuum pumping pipe, and the other end of the vacuum pumping pipe is connected to the bottom of the compression tank.

[0012] Furthermore, a valve is installed on the outside of the second delivery pipeline and above the compression tank, and a monitoring instrument panel is installed on one side of the compression tank.

[0013] Furthermore, a control panel is fixedly connected to one side of the final filter box. The first heating plate, vacuum pump, air pump, refrigerator, monitoring instrument panel, valves, gas analyzer, and second heating plate are all electrically connected to the control panel.

[0014] Furthermore, a fixed baffle is fixedly connected to the top of the support frame and to one side of the separation and purification box, and a sound-absorbing plate is fixedly connected to the top of the fixed baffle.

[0015] Furthermore, a light-emitting strip is installed on one side of the fixed baffle, one side of the vacuum pump is fixedly connected to the fixed baffle, one side of the air pump is fixedly connected to the fixed baffle, and one side of the compression tank is fixedly connected to the fixed baffle.

[0016] By adopting the above technical solution, this utility model can also bring the following beneficial effects:

[0017] 1. This utility model discloses a high-efficiency and energy-saving nitrogen generator. It utilizes a support frame, a separation and purification chamber, and a refrigeration unit for nitrogen generation and other auxiliary operations. The refrigeration unit facilitates connection to other pipelines to remove residual water vapor and impurities from the gas. A vacuum pump creates a vacuum environment for better environmental control during nitrogen generation, improving the equipment's flexibility. The separation and purification chamber, with a hinged top plate, allows for easy addition of reaction reagents and solutions. It removes moisture and impurities from the gas through specific adsorbents and chemical reactions. Different purification modes can be switched according to actual operational needs. A gas analyzer monitors gas purity and other data in real time. This device boasts advantages such as diverse functions, high equipment flexibility, and suitability for automated production.

[0018] 2. This utility model discloses a high-efficiency and energy-saving nitrogen generator. A viewing window is installed on the outside of the chiller for easy observation of the internal equipment. A pull ring allows for easy removal of the corresponding first maintenance cover, facilitating maintenance of the internal equipment or connection to other devices. A monitoring panel monitors changes in the internal pressure of the compression tank. Sound-absorbing cotton is installed inside the sound-absorbing plate to reduce noise during on-site operations. Four fixed bases reinforce the connection between the separation and purification box and the positioning mounting plate, improving the stability of the equipment. Casters drive the entire unit to the desired work location, meeting the needs of different work sites and improving the flexibility of use. It has the advantages of easy mobility, high stability, and suitability for large-scale promotion. Attached Figure Description

[0019] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0020] Figure 1 This utility model provides a structural schematic diagram of a high-efficiency and energy-saving nitrogen generator;

[0021] Figure 2 This is a schematic diagram of the connection structure between the separation and purification box and the positioning mounting plate in an embodiment of this utility model;

[0022] Figure 3 This is a schematic diagram of the connection structure between the first maintenance cover and the support frame in an embodiment of this utility model;

[0023] Figure 4 This is a schematic diagram of the connection structure between the heat dissipation seam and the second maintenance top cover in an embodiment of this utility model;

[0024] Figure 5 This is a schematic diagram of the connection structure between the monitoring instrument panel and the compression tank in an embodiment of this utility model;

[0025] 1. Support frame; 11. Bottom fixed frame; 12. Casters; 13. Fixed baffle; 14. Sound-absorbing plate; 15. Positioning mounting plate; 2. Separation and purification box; 21. Discharge pipe; 22. Fixed base; 23. Installation pipe; 24. First heating plate; 25. First conveying pipe; 26. Vacuum pump; 27. Air pump; 28. Vacuum extraction pipe; 29. ​​Second conveying pipe; 3. Refrigeration unit; 31. Refrigeration pipe; 32. First maintenance top cover; 33. Pull ring; 34. Viewing window; 4. Compression tank; 41. Monitoring instrument panel; 42. Valve; 43. Illuminating strip; 5. Gas analyzer; 51. Final filter box; 52. Control panel; 53. Second heating plate; 54. Second maintenance top cover; 55. Heat dissipation seam. Detailed Implementation

[0026] The embodiments of this utility model will now be described in detail with reference to the accompanying drawings.

[0027] The following specific examples illustrate the implementation of this utility model. Those skilled in the art can easily understand other advantages and effects of this utility model from the content disclosed in this specification. Obviously, the described embodiments are only a part of the embodiments of this utility model, not all of them. This utility model can also be implemented or applied through other different specific embodiments, and the details in this specification can also be modified or changed based on different viewpoints and applications without departing from the spirit of this utility model. It should be noted that, in the absence of conflict, the following embodiments and features in the embodiments can be combined with each other. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.

[0028] It should be noted that various aspects of embodiments within the scope of the appended claims are described below. It will be apparent that the aspects described herein can be embodied in a wide variety of forms, and any particular structure and / or function described herein is merely illustrative. Based on this invention, those skilled in the art will understand that one aspect described herein can be implemented independently of any other aspect, and two or more of these aspects can be combined in various ways. For example, any number of aspects set forth herein can be used to implement the device and / or practice the method. Additionally, this device and / or method can be implemented using other structures and / or functionalities besides one or more of the aspects set forth herein.

[0029] It should also be noted that the illustrations provided in the following embodiments are only schematic representations of the basic concept of the present invention. The drawings only show the components related to the present invention and are not drawn according to the actual number, shape and size of the components. In actual implementation, the form, quantity and proportion of each component can be arbitrarily changed, and the layout of the components may also be more complex.

[0030] Furthermore, specific details are provided in the following description to facilitate a thorough understanding of the examples. However, those skilled in the art will understand that the described aspects can be practiced without these specific details. Example 1

[0031] like Figures 1 to 5 As shown, a high-efficiency and energy-saving nitrogen generator includes a support frame 1. A positioning mounting plate 15 is fixedly connected to the top of the support frame 1. A separation and purification chamber 2 is mounted on the top of the positioning mounting plate 15. An installation pipe 23 is installed inside the separation and purification chamber 2. A discharge pipe 21 extending to the outside of the separation and purification chamber 2 is installed on one side of the installation pipe 23. A first heating plate 24 is installed inside the separation and purification chamber 2 and above the discharge pipe 21. A compression tank 4 is installed on one side of the separation and purification chamber 2. A gas analyzer 5 is installed on the side of the compression tank 4 away from the separation and purification chamber 2. A final filter box 51 is fixedly connected to the side of the gas analyzer 5 away from the compression tank 4. Second heating plates 53 are evenly distributed inside the final filter box 51. A second delivery pipe 29 is installed between the gas analyzer 5 and the compression tank 4. A first delivery pipe 25 is installed between the compression tank 4 and the separation and purification box 2. Two identical air pumps 27 are installed between the gas analyzer 5 and the final filter box 51. A third delivery pipe is installed on both sides of the two air pumps 27. One end of one of the third delivery pipes is connected to the inside of the gas analyzer 5, and the other end of the third delivery pipe is connected to the inside of the final filter box 51. Fixed bases 22 are fixedly connected to the bottom of the separation and purification box 2. The bottom of the four fixed bases 22 is fixedly connected to the positioning mounting plate 15. The four fixed bases 22 reinforce the connection between the separation and purification box 2 and the positioning mounting plate 15, thereby improving the stability of the equipment.

[0032] In this embodiment, a chiller 3 is fixedly connected to the top of the support frame 1, on the side of the final filter box 51 away from the gas analyzer 5. The chiller 3 has equidistantly distributed cooling pipes 31 installed inside. The chiller 3 facilitates the removal of residual water vapor and impurities from the gas by connecting it to other pipes. A vacuum pump 26 is provided to create a vacuum environment, which can better control the environment during nitrogen production and improve the flexibility of the equipment. A separation and purification box 2 is provided, with an opening and closing plate on the top, which facilitates the addition of reagents and solutions for reaction. Moisture and impurities in the gas can be removed through specific adsorbents and chemical reactions. Different purification modes can be switched according to the actual operation. The gas analyzer 5 is used to monitor the purity of the gas and other data in real time. Symmetrically distributed bottom fixing frames 11 are fixedly connected to the bottom of the support frame 1. Equidistantly distributed moving wheels 12 are installed between the two bottom fixing frames 11. The moving wheels 12 are used to drive the entire equipment to move to the required operation location, which meets the needs of different operation locations and improves the flexibility of the equipment.

[0033] The top of the refrigeration unit 3 is equipped with equidistantly distributed first maintenance covers 32, each with a pull ring 33 fixedly connected to its top. A viewing window 34 is installed on the outside of the refrigeration unit 3 for easy observation of the internal equipment. The pull ring 33 allows for easy removal of the corresponding first maintenance cover 32, facilitating maintenance of the internal equipment or connection to other equipment. A valve 42 is installed on the outside of the second conveying pipe 29, above the compression tank 4. A monitoring instrument panel 41 is installed on one side of the compression tank 4 to monitor changes in internal pressure. The valve 42 controls the opening and closing of the second conveying pipe 29.

[0034] A second maintenance cover 54 is installed on the top of the final filter box 51. The interior of the second maintenance cover 54 has equidistantly distributed heat dissipation slits 55. The second maintenance cover 54 facilitates maintenance of the interior of the final filter box 51, and the heat dissipation slits 55 allow for self-heating of the interior of the final filter box 51, extending the service life of the equipment. A vacuum pump 26 is installed between the compression tank 4 and the separation and purification tank 2. The output end of the vacuum pump 26 is fixedly connected to a vacuum extraction pipe 28, and the other end of the vacuum extraction pipe 28 is connected to the bottom of the compression tank 4. A control panel 52 is fixedly connected to one side of the final filter box 51. The first heating plate 24, vacuum pump 26, air pump 27, refrigerator 3, monitoring instrument panel 41, valve 42, gas analyzer 5, and second heating plate 53 are all electrically connected to the control panel 52. The control panel 52 is used to control the operation of the first heating plate 24, vacuum pump 26, air pump 27, refrigerator 3, monitoring instrument panel 41, valve 42, gas analyzer 5, and second heating plate 53, achieving unified management of the electrical equipment.

[0035] A fixed baffle 13 is fixedly connected to the top of the support frame 1 and to one side of the separation and purification box 2. A sound-absorbing plate 14 is fixedly connected to the top of the fixed baffle 13. Sound-absorbing cotton is installed inside the sound-absorbing plate 14. The sound-absorbing plate 14 and the sound-absorbing cotton are used to reduce some of the noise during on-site operations. A light strip 43 is installed on one side of the fixed baffle 13. One side of the vacuum pump 26 is fixedly connected to the fixed baffle 13. One side of the air pump 27 is fixedly connected to the fixed baffle 13. One side of the compression tank 4 is fixedly connected to the fixed baffle 13. The fixed baffle 13 installed on the top of the support frame 1 facilitates the positioning and installation of multiple devices.

[0036] The sound-absorbing panel 14 is internally equipped with sound-absorbing cotton. The sound-absorbing panel 14 and the sound-absorbing cotton are used to reduce noise during on-site operations. A fixed baffle 13 installed on the top of the support frame 1 facilitates the positioning and installation of multiple devices. The second maintenance cover 54 facilitates internal maintenance of the final filter box 51. The heat dissipation slit 55 allows for self-heating of the final filter box 51, extending the equipment's service life. Two identical air pumps 27 are installed between the gas analyzer 5 and the final filter box 51. Third delivery pipes are installed on both sides of each air pump 27, one end of which connects to the interior of the gas analyzer 5. Four fixed bases 22 reinforce the connection between the separation and purification box 2 and the positioning mounting plate 15, improving the equipment's stability. Casters 12 drive the entire equipment to the required work location, meeting the needs of different work locations and improving the equipment's flexibility.

[0037] During use, this invention removes residual water vapor and impurities from the gas by connecting the chiller 3 to other pipelines. A vacuum pump 26 creates a vacuum environment, allowing for better environmental control during nitrogen production and improving the equipment's flexibility. A separation and purification chamber 2, with a hinged top for easy addition of reagents and solutions, removes moisture and impurities from the gas through specific adsorbents and chemical reactions. Different purification modes can be switched according to actual operational needs. A gas analyzer 5 monitors the gas purity and other data in real time. A viewing window 34 is installed on the outside of the chiller 3 for easy observation of its internal components. A pull ring 33 allows for easy removal of the corresponding first maintenance cover 32, facilitating maintenance of the chiller 3's internal components or connection to other equipment. A monitoring instrument panel is also included. 41 is used to monitor the pressure changes inside the compression tank 4. Valve 42 is used to control the opening and closing of the second conveying pipeline 29. Control panel 52 is used to control the operation of the first heating plate 24, vacuum pump 26, air pump 27, refrigerator 3, monitoring instrument panel 41, valve 42, gas analyzer 5, and second heating plate 53, realizing unified management of power equipment. In the whole process, the gas is first cooled by the refrigerator 3, then transported to the final filter box 51 for heating through other pipelines, analyzed in real time by the gas analyzer 5, and vacuum compressed by the compression tank 4, thus entering the separation and purification box 2 for purification and separation. It is purified by the reaction solution and reaction gas, and finally discharged through the discharge pipeline 21. The second valve 42 is provided on the outside of the discharge pipeline 21 for controlling its opening and closing. In summary, this utility model has the advantages of simple structure, convenient movement, high flexibility, multiple functions, and suitability for large-scale promotion.

[0038] The above description is merely a specific embodiment of this utility model, but the protection scope of this utility model is not limited thereto. Any variations or substitutions that can be easily conceived by those skilled in the art within the technical scope disclosed in this utility model should be included within the protection scope of this utility model. Therefore, the protection scope of this utility model should be determined by the scope of the claims.

Claims

1. A high-efficiency and energy-saving nitrogen generator, comprising a support frame (1), characterized in that: A positioning mounting plate (15) is fixedly connected to the top of the support frame (1). A separation and purification box (2) is installed on the top of the positioning mounting plate (15). An installation pipe (23) is installed inside the separation and purification box (2). An exhaust pipe (21) extending to the outside of the separation and purification box (2) is installed on one side of the installation pipe (23). A first heating plate (24) is installed inside the separation and purification box (2) and above the exhaust pipe (21). A compression tank (4) is installed on one side of the separation and purification box (2). A gas analyzer (5) is installed on one side of the compression tank (4). A final filter box (51) is fixedly connected to one side of the gas analyzer (5). A second heating plate (53) is installed inside the final filter box (51). A second delivery pipe (29) is installed between the gas analyzer (5) and the compression tank (4). A first delivery pipe (25) is installed between the compression tank (4) and the separation and purification box (2).

2. The high-efficiency and energy-saving nitrogen generator according to claim 1, characterized in that: A refrigerator (3) is fixedly connected to the top of the support frame (1) and to the side of the final filter box (51) away from the gas analyzer (5). The refrigerator (3) has equidistantly distributed refrigeration pipes (31) installed inside.

3. The high-efficiency and energy-saving nitrogen generator according to claim 2, characterized in that: The bottom of the support frame (1) is fixedly connected to symmetrically distributed bottom fixing frames (11), and equidistant moving wheels (12) are installed between the two bottom fixing frames (11).

4. The high-efficiency and energy-saving nitrogen generator according to claim 3, characterized in that: The top of the refrigeration unit (3) is equipped with a first maintenance cover (32) that is evenly distributed. Each of the first maintenance cover (32) is fixedly connected with a pull ring (33). A viewing window (34) is installed on the outside of the refrigeration unit (3).

5. The high-efficiency energy-saving nitrogen generator according to claim 4, characterized in that: The top of the final filter box (51) is equipped with a second maintenance cover (54). A vacuum pump (26) is installed between the compression tank (4) and the separation and purification box (2). The output end of the vacuum pump (26) is fixedly connected to a vacuum pumping pipe (28). The other end of the vacuum pumping pipe (28) is connected to the bottom of the compression tank (4).

6. The high-efficiency energy-saving nitrogen generator according to claim 5, characterized in that: A valve (42) is installed on the outside of the second delivery pipe (29) and above the compression tank (4), and a monitoring instrument panel (41) is installed on one side of the compression tank (4).

7. The high-efficiency energy-saving nitrogen generator according to claim 6, characterized in that: A control panel (52) is fixedly connected to one side of the final filter box (51). The first heating plate (24), vacuum pump (26), air pump (27), refrigerator (3), monitoring instrument panel (41), valve (42), gas analyzer (5) and second heating plate (53) are all electrically connected to the control panel (52).

8. The high-efficiency energy-saving nitrogen generator according to claim 7, characterized in that: A fixed baffle (13) is fixedly connected to the top of the support frame (1) and to one side of the separation and purification box (2), and a sound-absorbing plate (14) is fixedly connected to the top of the fixed baffle (13).

9. The high-efficiency energy-saving nitrogen generator according to claim 8, characterized in that: A light strip (43) is installed on one side of the fixed baffle (13), one side of the vacuum pump (26) is fixedly connected to the fixed baffle (13), one side of the air pump (27) is fixedly connected to the fixed baffle (13), and one side of the compression tank (4) is fixedly connected to the fixed baffle (13).

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