An integrated mechanism for rapid cooling and winding of copper alloy wire

Abstract

This utility model discloses an integrated mechanism for rapid cooling and winding of copper alloy wire, belonging to the field of copper alloy wire production technology. The integrated mechanism includes a base plate, with an L-shaped plate fixedly installed on one side of the top of the base plate. A winding mechanism for winding the cooled copper alloy wire is provided on the outside of the L-shaped plate. A lifting mechanism for limiting the two ends of the copper alloy wire is provided on the other side of the top of the base plate. A cooling mechanism for spraying and cooling the copper alloy wire is provided on one side of the lifting mechanism. This utility model, by including the lifting mechanism and the cooling mechanism, allows the lifting plate to cooperate with the manifold housing to limit the two ends of the copper alloy wire. The copper alloy wire is sprayed and cooled through a nozzle pipe, while the blower pipe and collection shell cooperate to collect the sprayed coolant, facilitating the reuse of the coolant and reducing resource waste.

Description

Technical Field

[0001] This utility model relates to the field of copper alloy wire production technology, and in particular to an integrated mechanism for rapid cooling and winding of copper alloy wire. Background Technology

[0002] Copper alloy wire is a material used in construction and industrial production. It has high strength and hardness, good electrical and thermal conductivity, good wear resistance and friction reduction. After aging treatment, its hardness, strength, electrical and thermal conductivity are significantly improved. It is easy to weld. In the forming stage of copper alloy wire, a wire drawing machine is used for the final precise stretching. After stretching, the wire needs to be cooled. The copper alloy wire is cooled by spraying and then wound up.

[0003] According to the announcement number CN222480844U, a cooling device for copper alloy wire production is provided. By setting up a cooling cylinder, a spray component and a water filter component, the cooling cylinder and the spray component work together to cool the copper alloy wire installed in the cooling cylinder. After the wire is cooled, it will pass through the water filter component, which can separate the water on the wire from the wire.

[0004] Existing rapid cooling devices for copper alloy wires cool the wires by spraying. However, the spray nozzles cause coolant to splash everywhere during the spraying process, which is not conducive to the collection and reuse of coolant. It also pollutes the working environment, requiring frequent cleaning, which increases maintenance costs and workload. In addition, the splashed coolant may affect the cooling effect of the wire, or even cause uneven cooling in some areas, affecting product quality.

[0005] Therefore, there is an urgent need to provide an integrated mechanism for rapid cooling and winding of copper alloy wires to solve the above problems. Utility Model Content

[0006] The technical problem to be solved by this utility model is to overcome the shortcomings of the prior art and provide an integrated mechanism for rapid cooling and winding of copper alloy wire.

[0007] To solve the above technical problems, the present invention adopts a technical solution as follows: providing an integrated mechanism for rapid cooling and winding of copper alloy wire, including a base plate, an L-shaped plate fixedly installed on one side of the top of the base plate, and a winding mechanism for winding the cooled copper alloy wire on the outside of the L-shaped plate.

[0008] The top of the base plate is provided with a lifting mechanism on the other side to limit the two ends of the copper alloy wire, and a cooling mechanism is provided on one side of the lifting mechanism to spray and cool the copper alloy wire.

[0009] A suction fan is fixedly installed at the top center of the base plate, and a water-cooled condenser is fixedly installed at the outlet end of the suction fan.

[0010] The present invention is further configured such that: the winding mechanism includes a first motor fixed to one side of the L-shaped plate, the output shaft of the first motor is fixedly connected to a hexagonal rotating shaft through a coupling, and a threaded rod is fixedly installed at one end of the hexagonal rotating shaft.

[0011] Through the above technical solution, the first motor drives the hexagonal shaft and the threaded rod to rotate.

[0012] The present invention is further configured such that: a winding roller is sleeved on the outside of the hexagonal rotating shaft, and a fixing nut is fixed to the external thread of the threaded rod, and the fixing nut limits and fixes the winding roller.

[0013] The above technical solution uses a hexagonal shaft to drive a winding drum to wind up the cooled copper alloy wire, and the winding drum can be disassembled and replaced using a fixing nut.

[0014] The present invention is further configured such that: the lifting mechanism includes a fixed frame fixed to the other side of the top of the base plate, an mounting plate is fixedly installed on the outside of the fixed frame, a second motor is fixedly installed at the bottom of the mounting plate, and the output shaft of the second motor is fixedly connected to a ball screw through a coupling.

[0015] Through the above technical solution, the second motor drives the ball screw to rotate.

[0016] The present invention is further configured such that: the external thread of the ball screw is fitted with a bearing slide plate with a ball nut seat, and the interior of the bearing slide plate is slidably connected to the exterior of the fixed frame.

[0017] Through the above technical solution, the ball screw drives the bearing slide plate to move, and the bearing slide plate is stably raised and lowered by the fixed frame.

[0018] The present invention is further configured such that: the cooling mechanism includes a lifting plate fixed to one side of the bearing slide plate, a blower pipe is fixedly installed at the top of the lifting plate, and a nozzle pipe with one end penetrating through and extending into the outside of the blower pipe is fixedly installed thereon.

[0019] Through the above technical solution, the bearing slide plate drives the lifting plate to dock with the collection shell, the coolant is sprayed through the nozzle pipe to cool the copper alloy wire, and the fan blows air through the air pipe to prevent the coolant from splashing everywhere.

[0020] The present invention is further configured such that: a manifold shell is fixedly installed on the top of the base plate, a suction pipe is fixedly installed at the bottom end of the manifold shell, one end of the suction pipe is fixedly connected to the inlet of the suction fan, and a collection shell is fixedly installed at the top of the manifold shell.

[0021] Through the above technical solution, the suction fan creates a negative pressure state in the manifold through the suction pipe. The coolant enters the manifold through the collection shell, then enters the suction fan through the suction pipe of the manifold, and finally enters the water-cooled condenser through the outlet of the suction fan. This makes the coolant completely liquid, which is convenient for filtration and reuse.

[0022] The present invention is further configured such that: a wire inlet pipe is fixedly installed at one end of the lifting plate and the collecting shell, a wire outlet pipe is fixedly installed at the other end of the lifting plate and the collecting shell, a water-blocking sealing block is fitted and fixed between the two wire outlet pipes, and a guide roller is rotatably installed at the other end of the wire inlet pipe and the wire outlet pipe.

[0023] With the above technical solution, under the action of two guide rollers, the copper alloy wire enters the collection shell through the wire inlet pipe and extends out of the collection shell through the wire outlet pipe. The water-blocking sealing block will separate the coolant from the surface of the copper alloy wire.

[0024] The beneficial effects of this utility model are as follows:

[0025] 1. This utility model is equipped with a lifting mechanism and a cooling mechanism. The lifting mechanism drives the lifting plate to cooperate with the manifold shell to limit the two ends of the copper alloy wire. The copper alloy wire is sprayed and cooled through the nozzle pipe. The blower pipe and the collection shell cooperate to collect the sprayed coolant, which facilitates the reuse of the coolant and reduces resource waste.

[0026] 2. This utility model, by providing a winding mechanism, can drive the winding drum to wind the cooled copper alloy wire, and facilitates the replacement of the winding drum, thereby improving the production efficiency of copper alloy wire. Attached Figure Description

[0027] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0028] Figure 2 This is a structural diagram of the winding mechanism of this utility model;

[0029] Figure 3 This is a structural diagram of the cooling mechanism manifold of this utility model;

[0030] Figure 4 This is a structural diagram of the lifting plate of the cooling mechanism of this utility model.

[0031] In the diagram: 1. Base plate; 2. L-shaped plate; 3. Winding mechanism; 301. First motor; 302. Hexagonal shaft; 303. Threaded rod; 304. Winding roller; 305. Fixing nut; 4. Lifting mechanism; 401. Fixing frame; 402. Mounting plate; 403. Second motor; 404. Ball screw; 405. Bearing slide plate; 5. Cooling mechanism; 501. Lifting plate; 502. Air blowing pipe; 503. Nozzle pipe; 504. Manifold housing; 505. Suction pipe; 506. Collection housing; 507. Wire inlet pipe; 508. Wire outlet pipe; 509. Water-blocking sealing block; 510. Guide roller; 6. Suction fan; 7. Water-cooled condenser. Detailed Implementation

[0032] The preferred embodiments of the present invention will now be described in detail with reference to the accompanying drawings, so that the advantages and features of the present invention can be more easily understood by those skilled in the art, thereby making a clearer and more definite definition of the scope of protection of the present invention.

[0033] Please see Figures 1-4 A rapid cooling and winding mechanism for copper alloy wire includes a base plate 1. A suction fan 6 is fixedly installed at the top center of the base plate 1, and a water-cooled condenser 7 is fixedly installed at the outlet end of the suction fan 6. An L-shaped plate 2 is fixedly installed on one side of the top of the base plate 1. A winding mechanism 3 for winding the cooled copper alloy wire is provided on the outside of the L-shaped plate 2. The winding mechanism 3 includes a first motor 301 fixed to one side of the L-shaped plate 2. The output shaft of the first motor 301 is fixedly connected to a hexagonal rotating shaft 302 through a coupling. A threaded rod 303 is fixedly installed at one end of the hexagonal shaft 302. A winding drum 304 is sleeved on the outside of the hexagonal shaft 302. A fixing nut 305 is fixed to the external thread of the threaded rod 303. The fixing nut 305 limits and fixes the winding drum 304. The first motor 301 drives the hexagonal shaft 302 and the threaded rod 303 to rotate. The hexagonal shaft 302 drives the winding drum 304 to wind up the cooled copper alloy wire. The winding drum 304 can be disassembled and replaced by fixing nut 305.

[0034] like Figure 1As shown, a lifting mechanism 4 for limiting the two ends of the copper alloy wire is provided on the other side of the top of the base plate 1. The lifting mechanism 4 includes a fixed frame 401 fixed to the other side of the top of the base plate 1. A mounting plate 402 is fixedly installed on the outside of the fixed frame 401. A second motor 403 is fixedly installed at the bottom of the mounting plate 402. The output shaft of the second motor 403 is fixedly connected to a ball screw 404 through a coupling. A bearing slide plate 405 with a ball nut seat is installed on the external thread of the ball screw 404. The inside of the bearing slide plate 405 is slidably connected to the outside of the fixed frame 401. The second motor 403 drives the ball screw 404 to rotate, and the ball screw 404 drives the bearing slide plate 405 to move. The bearing slide plate 405 is stably lifted and lowered through the fixed frame 401.

[0035] like Figure 3 and Figure 4 As shown, a cooling mechanism 5 for spraying and cooling copper alloy wires is provided on one side of the lifting mechanism 4. The cooling mechanism 5 includes a lifting plate 501 fixed to one side of the bearing slide plate 405. A blower pipe 502 is fixedly installed on the top of the lifting plate 501. A nozzle pipe 503 with one end penetrating and extending into the outside of the blower pipe 502 is fixedly installed on the outside of the blower pipe 502. A manifold shell 504 is fixedly installed on the top of the base plate 1. A suction pipe 505 is fixedly installed on the bottom end of the manifold shell 504. One end of the suction pipe 505 is fixedly connected to the inlet of the suction fan 6. A collection shell 506 is fixedly installed on the top of the manifold shell 504. A wire inlet pipe 507 is fixedly installed on one end of both the lifting plate 501 and the collection shell 506. A wire outlet pipe 508 is fixedly installed on the other end of both the lifting plate 501 and the collection shell 506. A water-blocking sealing block 509 is fitted and fixed between the two wire outlet pipes 508. The other ends of the wire inlet pipe 507 and the wire outlet pipe 508 are also fixedly installed. Each component is equipped with a guide roller 510. Under the action of the two guide rollers 510, the copper alloy wire enters the collection shell 506 through the wire inlet pipe 507 and extends out of the collection shell 506 through the wire outlet pipe 508. The water-blocking sealing block 509 separates the coolant from the surface of the copper alloy wire. The bearing slide plate 405 drives the lifting plate 501 to dock with the collection shell 506. The coolant is sprayed through the nozzle pipe 503 to cool the copper alloy wire. The fan blows air through the air pipe 502 to prevent the coolant from splashing everywhere. The suction fan 6 creates a negative pressure state in the manifold 504 through the suction pipe 505. The coolant enters the manifold 504 through the collection shell 506, and then enters the suction fan 6 through the suction pipe 505 of the manifold 504. It then enters the water-cooled condenser 7 through the outlet of the suction fan 6, making the coolant completely liquid, which is convenient for filtration and reuse.

[0036] In use, the copper alloy wire is placed between two collection shells 506. The second motor 403 drives the ball screw 404 to rotate, which in turn moves the bearing slide plate 405. The bearing slide plate 405 is stably raised and lowered via the fixing frame 401. The bearing slide plate 405 drives the lifting plate 501 to connect with the collection shell 506. The copper alloy wire enters the collection shell 506 through the wire inlet pipe 507 and extends out of the collection shell 506 through the wire outlet pipe 508. Coolant is sprayed through the nozzle pipe 503 to cool the copper alloy wire. A fan blows air through the air blower pipe 502 to prevent overheating. The coolant splashes everywhere. The suction fan 6 creates a negative pressure state in the manifold 504 through the suction pipe 505. The coolant enters the manifold 504 through the collection shell 506, and then enters the suction fan 6 through the suction pipe 505 of the manifold 504. It then enters the water-cooled condenser 7 through the outlet of the suction fan 6, making the coolant completely liquid. This facilitates the filtration and reuse of the coolant. The first motor 301 drives the hexagonal shaft 302 and the threaded rod 303 to rotate. The hexagonal shaft 302 drives the winding drum 304 to wind up the cooled copper alloy wire. The winding drum 304 can be disassembled and replaced by the fixing nut 305.

[0037] The above description is merely an embodiment of this utility model and does not limit the patent scope of this utility model. Any equivalent structural or procedural transformations made based on the description and drawings of this utility model, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of this utility model.

Claims

1. A mechanism for rapid cooling and winding of copper alloy wire, comprising a base plate (1), characterized in that: An L-shaped plate (2) is fixedly installed on one side of the top of the base plate (1), and a winding mechanism (3) for winding the cooled copper alloy wire is provided on the outside of the L-shaped plate (2). The top of the base plate (1) is provided with a lifting mechanism (4) for limiting the two ends of the copper alloy wire, and a cooling mechanism (5) for spraying the copper alloy wire is provided on one side of the lifting mechanism (4). A suction fan (6) is fixedly installed at the top center of the base plate (1), and a water-cooled condenser (7) is fixedly installed at the outlet end of the suction fan (6).

2. The integrated mechanism for rapid cooling and winding of copper alloy wire according to claim 1, characterized in that: The winding mechanism (3) includes a first motor (301) fixed to one side of the L-shaped plate (2). The output shaft of the first motor (301) is fixedly connected to a hexagonal shaft (302) via a coupling. A threaded rod (303) is fixedly installed at one end of the hexagonal shaft (302).

3. The integrated mechanism for rapid cooling and winding of copper alloy wire according to claim 2, characterized in that: The hexagonal shaft (302) is fitted with a take-up roller (304), and the threaded rod (303) is fixed with a fixing nut (305) on its external thread. The fixing nut (305) limits and fixes the take-up roller (304).

4. The integrated mechanism for rapid cooling and winding of copper alloy wire according to claim 1, characterized in that: The lifting mechanism (4) includes a fixed frame (401) fixed to the other side of the top of the base plate (1). An mounting plate (402) is fixedly installed on the outside of the fixed frame (401). A second motor (403) is fixedly installed at the bottom of the mounting plate (402). The output shaft of the second motor (403) is fixedly connected to a ball screw (404) through a coupling.

5. The integrated mechanism for rapid cooling and winding of copper alloy wire according to claim 4, characterized in that: The ball screw (404) is externally threaded with a bearing slide plate (405) having a ball nut seat, and the interior of the bearing slide plate (405) is slidably connected to the exterior of the fixing frame (401).

6. The integrated mechanism for rapid cooling and winding of copper alloy wire according to claim 5, characterized in that: The cooling mechanism (5) includes a lifting plate (501) fixed to one side of the bearing slide plate (405). A blower pipe (502) is fixedly installed at the top of the lifting plate (501). A nozzle pipe (503) with one end penetrating through and extending into the blower pipe (502) is fixedly installed on the outside of the blower pipe (502).

7. The integrated mechanism for rapid cooling and winding of copper alloy wire according to claim 6, characterized in that: A manifold shell (504) is fixedly installed on the top of the base plate (1). A suction pipe (505) is fixedly installed at the bottom end of the manifold shell (504). One end of the suction pipe (505) is fixedly connected to the inlet of the suction fan (6). A collection shell (506) is fixedly installed at the top of the manifold shell (504).

8. The integrated mechanism for rapid cooling and winding of copper alloy wire according to claim 7, characterized in that: A wire inlet pipe (507) is fixedly installed at one end of the lifting plate (501) and the collecting shell (506), and a wire outlet pipe (508) is fixedly installed at the other end of the lifting plate (501) and the collecting shell (506). A water-blocking sealing block (509) is fitted and fixed between the two wire outlet pipes (508). A guide roller (510) is rotatably installed at the other end of the wire inlet pipe (507) and the wire outlet pipe (508).

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