Energy-saving chip rolling and discharging device

Abstract

The utility model discloses an energy-saving chip rolling and discharging device which is characterized in that the energy-saving chip rolling and discharging device belongs to the field of machine tool accessories and comprises a chip discharging mechanism, a connecting mechanism is installed at the inner end of the chip discharging mechanism, an anti-blocking mechanism is installed at the inner end of the connecting mechanism, and the anti-blocking mechanism comprises a controller. The upper end of the connecting mechanism is fixedly connected with a motor II; by arranging the support and the multiple anti-blocking heads, position movement can be carried out, roll chips wound around the outer portion of the chain belt conveying assembly are scraped and cleared away, the situation that the chip removal system is shut down due to blocking is effectively prevented, and the support and the reinforcing frame are of a structure capable of being conveniently disassembled; an operator can quickly clean and replace parts on the premise of small-range shutdown, system no-load operation caused by long-time standby is reduced, overload operation of a chip removal system driving assembly caused by blockage is avoided, energy consumption is remarkably increased, and the service life of the chip removal system is prolonged. The running stability of the energy-saving chip rolling and discharging device is improved, and the energy-saving effect of the device is improved.

Description

Technical Field

[0001] This utility model relates to the field of machine tool accessories, and in particular to an energy-saving chip removal device. Background Technology

[0002] In machining equipment such as CNC machine tools and automated lathes, chip removal is very important, so chip removal devices are needed. These devices affect the normal operation of the machine tool system.

[0003] Existing chip removal devices have certain drawbacks. First, they generally use chain conveyor belts to transport metal chips such as iron and aluminum chips generated during processing to a collection box. However, these devices often suffer from high energy consumption and cleaning difficulties. Furthermore, when handling rolled or curled metal chips, chain entanglement and other malfunctions frequently occur, reducing the stability of the device. Therefore, we propose an energy-saving chip removal device. Utility Model Content

[0004] To overcome the shortcomings of existing technologies, the purpose of this utility model is to provide an energy-saving chip removal device. By setting anti-clogging heads and a reinforcing frame, when the device is in use, multiple drive components can be started individually. The starting of motor two drives a pair of bevel gears to form a parapet wheel assembly. The parapet wheel assembly causes screw two to rotate and engage with the sleeve block, driving the bracket and multiple anti-clogging heads to move in position, scraping and cleaning the chips wrapped around the outside of the chain conveyor assembly, effectively preventing the chip removal system from stopping due to blockage. Furthermore, the bracket and the reinforcing frame are easily detachable, making maintenance and replacement more convenient. The easy disassembly structure allows operators to quickly clean and replace parts without large-scale downtime, reducing the system's idle operation caused by prolonged standby. This prevents the chip removal device from overloading the drive components due to blockage during operation, which would significantly increase energy consumption. Using cleaning components can reduce system resistance, maintain load stability, improve the operational stability of the energy-saving chip removal device, and enhance its energy-saving effect.

[0005] The above-mentioned technical objective of this utility model is achieved through the following technical solution:

[0006] An energy-saving chip removal device includes a chip removal mechanism, a connecting mechanism installed at the inner end of the chip removal mechanism, and an anti-clogging mechanism installed at the inner end of the connecting mechanism.

[0007] The anti-clogging mechanism includes a controller, a second motor is fixedly connected to the upper end of the connecting mechanism, a parasol wheel assembly is installed on the transmission end of the second motor, a second screw is fixedly connected to the inner end of the parasol wheel assembly on the side away from the second motor, a sleeve block is threadedly connected to the outer end of the second screw, a bracket is movably connected to the lower part of the sleeve block, a plurality of anti-clogging heads are fixedly connected to the bottom end of the bracket, and a reinforcing frame is movably connected to the inner end of the bracket.

[0008] By installing anti-clogging heads and reinforcing frames, the stability of the operation of this energy-saving chip conveying device and its energy-saving effect can be improved.

[0009] Furthermore, the bracket has symmetrically distributed positioning rods that slide inside it. The positioning rods have a T-shaped structure and a reset ring is sleeved on the outer end of each positioning rod.

[0010] The ease of maintenance of the cleaning components of this structure can be further increased by installing a positioning rod and a reset ring.

[0011] Furthermore, a positioning block is fixedly connected to the bottom end of the positioning rod, and the positioning block is snap-fitted into the slot opened inside the reinforcing frame. An adjustment slot is opened inside the bracket.

[0012] The effectiveness of the device structure can be further improved by installing an adjustment groove.

[0013] Furthermore, the chip removal mechanism includes a chip removal device body, an outer shell is installed at the upper end of the chip removal device body, an assembly frame is installed at the outer end of the chip removal device body, a servo motor is installed at the outer end of the assembly frame, a chain conveyor assembly is installed at the transmission end of the servo motor, and a guide box is fixedly connected to the rear end of the assembly frame.

[0014] By installing an assembly frame, a supporting connection structure can be formed on the outside of the connecting mechanism and the guide box, making the connection and operation between the device structures more stable.

[0015] Furthermore, the inner end of the assembly frame is provided with a pair of mounting slots, and an electric push rod is fixedly connected to the inner end of each mounting slot. A connecting block is installed on the transmission end of the electric push rod.

[0016] By installing connecting blocks, the device can have multiple adjustment mechanisms.

[0017] Furthermore, a receiving frame is installed on the upper end of the pair of connecting blocks. The receiving frame has a U-shaped structure, and a motor is installed on the top of the receiving frame. A screw is installed on the transmission end of the motor.

[0018] By installing a support frame, a support connection mechanism can be formed on the outside of motor one, making it more stable for motor one to start and drive the internally connected screw one to rotate.

[0019] Furthermore, a movable block is threadedly connected to the outer end of the screw, and an adjustment bracket is installed on the outer end of the movable block.

[0020] The effectiveness of the anti-clogging mechanism can be further improved by installing a movable block.

[0021] Furthermore, a slider is fixedly connected to the other end of the adjustment frame away from the moving block, and a guide rod is slidably connected to the inner end of the slider. The guide rod is located in a slot opened at the inner end of the receiving frame.

[0022] By installing a slider and a guide rod, the slider can be adjusted simultaneously with the movement of the adjustment frame. The moving slider slides on the outer end of the guide rod, which prevents the adjustment frame from shifting or falling off during adjustment.

[0023] In summary, this utility model has the following beneficial effects:

[0024] By incorporating anti-clogging heads and reinforcing frames, the device can be used by individually activating multiple drive components. Motor 2 starts, driving a pair of bevel gears to form a parapet wheel assembly. The parapet wheel assembly then rotates the screw 2, engaging with the sleeve block via a threaded action. This causes the bracket and multiple anti-clogging heads to move, scraping and cleaning the shavings wrapped around the chain conveyor assembly. This effectively prevents the chip removal system from stopping due to blockage. Furthermore, the bracket and reinforcing frame are easily detachable, making maintenance and replacement more convenient. This easy-to-disassemble structure allows operators to quickly clean and replace parts without significant downtime, reducing system idle operation caused by prolonged standby. During operation, the chip removal device avoids overload of the drive components due to blockage, preventing a significant increase in energy consumption. Using cleaning components reduces system resistance, maintains load stability, and improves the stability and energy efficiency of the energy-saving chip removal device.

[0025] By setting positioning rods and reset rings, when the bracket and anti-clogging head need maintenance, simply pull multiple positioning rods. The positioning rods, together with the force of the reset rings, can achieve convenient reset positioning and adjustment separation, thereby releasing the positioning between the bracket and the reinforcement frame, further increasing the convenience of maintenance of this structure's cleaning components.

[0026] By setting a movable block, which can engage with the rotating screw, the movable block moves to drive the connected adjustment frame, allowing the adjustment frame and the connected anti-clogging mechanism to be adjusted as needed. This enables the cleaning component to operate independently during operation. The adjustable structure allows the anti-clogging head to adjust the cleaning position according to the chip length, material, or chip shape, improving the versatility of the anti-clogging mechanism and further enhancing its effectiveness. Attached Figure Description

[0027] Figure 1 This is a schematic diagram of the overall structure in this embodiment;

[0028] Figure 2 This is a three-dimensional structural diagram of the anti-clogging mechanism in this embodiment;

[0029] Figure 3 This is in this embodiment Figure 1 A magnified three-dimensional structural diagram of point A in the middle;

[0030] Figure 4 This is a schematic diagram of the cross-section of the adjustment frame in this embodiment;

[0031] Figure 5 This is in this embodiment Figure 4 A magnified schematic diagram of the plane at point B.

[0032] In the diagram, 1. Chip removal mechanism; 101. Chip removal device body; 102. Outer shell; 103. Assembly frame; 104. Servo motor; 105. Chain conveyor assembly; 106. Guide box; 2. Connecting mechanism; 201. Mounting slot; 202. Electric push rod; 203. Connecting block; 204. Receiving frame; 205. Motor 1; 206. Screw 1; 2061. Moving block; 207. Adjusting frame; 208. Slider; 209. Guide rod; 3. Anti-blocking mechanism; 301. Controller; 302. Motor 2; 303. Parallel wheel assembly; 304. Screw 2; 305. Sleeve block; 306. Bracket; 307. Anti-blocking head; 308. Reinforcing frame; 309. Positioning rod; 310. Reset ring; 311. Positioning block; 312. Adjusting slot. Detailed Implementation

[0033] The present invention will be further described in detail below with reference to the accompanying drawings.

[0034] Identical parts are indicated by the same reference numerals. It should be noted that the terms "front," "rear," "left," "right," "up," and "down" used in the following description refer to directions in the accompanying drawings, while the terms "bottom surface," "top surface," "inner," and "outer" refer to directions toward or away from the geometric center of a specific part, respectively.

[0035] Reference Figure 1-5 As shown, the energy-saving chip removal device in a preferred embodiment of the present invention includes a chip removal mechanism 1, a connecting mechanism 2 installed at the inner end of the chip removal mechanism 1, and an anti-blocking mechanism 3 installed at the inner end of the connecting mechanism 2.

[0036] The anti-clogging mechanism 3 includes a controller 301. A motor 302 is fixedly connected to the upper end of the connecting mechanism 2. A parasol wheel assembly 303 is installed on the transmission end of the motor 302. A screw 304 is fixedly connected to the inner end of the parasol wheel assembly 303 on the side away from the motor 302. A sleeve block 305 is threadedly connected to the outer end of the screw 304. A bracket 306 is movably connected to the lower part of the sleeve block 305. Multiple anti-clogging heads 307 are fixedly connected to the bottom end of the bracket 306. A reinforcing frame 308 is movably connected to the inner end of the bracket 306.

[0037] Reference Figure 4-5 As shown, the bracket 306 further has symmetrically distributed positioning rods 309 slidingly connected inside. The positioning rods 309 have a T-shaped structure, and a reset ring 310 is sleeved on the outer end of the positioning rods 309.

[0038] Reference Figure 4-5 As shown, the bottom end of the positioning rod 309 is fixedly connected to a positioning block 311, and the positioning block 311 is snap-fitted into the slot opened inside the reinforcing frame 308. The bracket 306 has an adjustment slot 312 inside.

[0039] The motor 302, when started, drives a pair of bevel gears to form a parapet wheel assembly 303. The parapet wheel assembly 303 then rotates the screw 304, which engages with the sleeve 305 via a threaded action. This causes the bracket 306 and multiple anti-blocking heads 307 to move, scraping and cleaning the shavings wrapped around the chain conveyor assembly 105. This effectively prevents the chip removal system from stopping due to blockage. Furthermore, the bracket 306 and the reinforcing frame 308 are easily detachable. When maintenance is needed on the bracket 306 and anti-blocking heads 307, simply pull the multiple positioning rods 309. The positioning rods 309, in conjunction with the force of the reset ring 310, allow for convenient reset and positioning. The positioning rod 309 is adjusted and separated. A guide ring is provided on the outside of the positioning rod 309. When the positioning rod 309 is adjusted, it slides in the inner end of the adjustment groove 312, so that the positioning rod 309 will not fall off or shift during adjustment. This releases the positioning between the bracket 306 and the reinforcing frame 308, making the structure more convenient for maintenance and replacement. The easy disassembly structure allows operators to quickly clean and replace parts without major downtime, reducing the system's idle operation caused by long-term standby. This prevents the chip removal device from overloading the drive components of the chip removal system due to blockage during operation, which would significantly increase energy consumption. Using the cleaning component can reduce system resistance and maintain load stability.

[0040] Reference Figure 1As shown, the chip removal mechanism 1 further includes a chip removal device body 101, an outer shell 102 is installed at the upper end of the chip removal device body 101, an assembly frame 103 is installed at the outer end of the chip removal device body 101, a servo motor 104 is installed at the outer end of the assembly frame 103, a chain conveyor assembly 105 is installed at the transmission end of the servo motor 104, and a guide box 106 is fixedly connected to the rear end of the assembly frame 103.

[0041] By installing the assembly frame 103, a supporting connection structure can be formed on the outside of the connecting mechanism 2 and the guide box 106, making the connection and operation between the device structures more stable.

[0042] Reference Figure 1-3 As shown, the inner end of the assembly frame 103 is provided with a pair of mounting slots 201, and the inner end of each mounting slot 201 is fixedly connected with an electric push rod 202. The transmission end of the electric push rod 202 is equipped with a connecting block 203.

[0043] Reference Figure 1-3 As shown, further, a support frame 204 is installed on the upper end of a pair of connecting blocks 203. The support frame 204 has a U-shaped structure. A motor 205 is installed on the top of the support frame 204. A screw 206 is installed on the transmission end of the motor 205.

[0044] Reference Figure 2 As shown, the outer end of the screw 206 is threadedly connected to a moving block 2061, and an adjustment bracket 207 is installed on the outer end of the moving block 2061.

[0045] Reference Figure 2 As shown, further, a slider 208 is fixedly connected to the other end of the adjustment frame 207 away from the moving block 2061, and a guide rod 209 is slidably connected to the inner end of the slider 208. The guide rod 209 is located in the slot opened at the inner end of the receiving frame 204.

[0046] By installing the connecting block 203, a support structure can be formed at the bottom of the receiving frame 204. When the electric push rod 202 is started, it can drive the connecting block 203 and the connecting mechanism 2 to move in position, so that the connecting mechanism 2 and the anti-clogging mechanism 3 can move according to the position of the blockage. This allows the device to have multiple adjustment structures. The moving block 2061 can engage with the rotating screw 206. The moving block 2061 then moves in position to drive the connected adjustment frame 207, so that the adjustment frame 207 and the connected anti-clogging mechanism 3 can be adjusted in position as needed. This allows the cleaning components to operate independently during operation. The adjustable structure allows the anti-clogging head 307 to adjust the cleaning position according to the chip length, material, or chip shape, improving the versatility of the anti-clogging mechanism 3 and further improving its performance.

[0047] Specific implementation process: When the device is running, the first motor 205 is started according to the running trajectory of the chain conveyor assembly 105. The first motor 205 drives the first screw 206 to rotate. The moving block 2061 can engage with the rotating screw 206 through a threaded action. The moving block 2061 then moves to move the connected adjustment frame 207, allowing the adjustment frame 207 and the connected anti-blocking mechanism 3 to be adjusted as needed. The anti-blocking mechanism 3 can be moved to the approximate position as needed. The chain conveyor assembly 105 rotates to convey waste chips. At this time, the second motor 302 is started. The second motor 302 drives the parapet wheel assembly 303, which is composed of a pair of bevel gears meshing together. The parapet wheel assembly 303 causes the second screw 304 to rotate and engage with the sleeve block 305 through a threaded action. This causes the bracket 306 and multiple anti-blocking heads 307 to move to move, scraping and cleaning the chips wrapped around the outside of the chain conveyor assembly 105, effectively preventing the chip removal system from stopping due to blockage.

[0048] Furthermore, the bracket 306 and the reinforcing frame 308 are easily detachable. When the bracket 306 and the anti-blocking head 307 require maintenance, simply pull the multiple positioning rods 309. The positioning rods 309, in conjunction with the force of the reset ring 310, can easily reset and adjust the positioning, thereby releasing the positioning between the bracket 306 and the reinforcing frame 308. This makes the structure more convenient for maintenance and replacement. The easy disassembly structure allows operators to quickly clean and replace parts without extensive downtime, reducing the system's idle operation caused by prolonged standby. This prevents the chip removal device from overloading the drive components due to blockages during operation, which would significantly increase energy consumption. Using cleaning components can reduce system resistance, maintain load stability, improve the stability of the energy-saving chip removal device, and enhance its energy-saving effect.

[0049] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claims. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. An energy saving chip removal device, characterized in that Includes a chip removal mechanism (1), the inner end of which is equipped with a connecting mechanism (2), and the inner end of which is equipped with an anti-blocking mechanism (3). The anti-clogging mechanism (3) includes a controller (301). The upper end of the connecting mechanism (2) is fixedly connected to a motor (302). The transmission end of the motor (302) is equipped with a parasol wheel assembly (303). The inner end of the parasol wheel assembly (303) away from the motor (302) is fixedly connected to a screw (304). The outer end of the screw (304) is threadedly connected to a sleeve block (305). The lower part of the sleeve block (305) is movably connected to a bracket (306). The bottom end of the bracket (306) is fixedly connected to multiple anti-clogging heads (307). The inner end of the bracket (306) is movably connected to a reinforcing frame (308).

2. The energy-saving chip removing and chip evacuation device according to claim 1, characterized in that The bracket (306) has symmetrically distributed positioning rods (309) that are slidably connected inside. The positioning rods (309) have a T-shaped structure and a reset ring (310) is sleeved on the outer end of the positioning rods (309).

3. The energy-saving chip removing and chip evacuation device according to claim 2, characterized in that The bottom end of the positioning rod (309) is fixedly connected to a positioning block (311), and the positioning block (311) is snap-fitted to the slot opened inside the reinforcing frame (308). The bracket (306) has an adjustment slot (312) inside.

4. The energy-saving chip removing and chip evacuation device according to claim 1, characterized in that The chip removal mechanism (1) includes a chip removal device body (101), an outer shell (102) is installed on the upper end of the chip removal device body (101), an assembly frame (103) is installed on the outer end of the chip removal device body (101), a servo motor (104) is installed on the outer end of the assembly frame (103), a chain conveyor assembly (105) is installed on the transmission end of the servo motor (104), and a guide box (106) is fixedly connected to the rear end of the assembly frame (103).

5. The energy-saving chip removing and chip evacuation device according to claim 4, characterized in that The inner end of the assembly frame (103) is provided with a pair of mounting slots (201), and the inner end of each mounting slot (201) is fixedly connected with an electric push rod (202). The transmission end of the electric push rod (202) is equipped with a connecting block (203).

6. The energy-saving chip conveying device according to claim 5, characterized in that: A support frame (204) is installed on the upper end of a pair of connecting blocks (203). The support frame (204) has a U-shaped structure. A motor (205) is installed on the top of the support frame (204). A screw (206) is installed on the transmission end of the motor (205).

7. The energy-saving chip conveying device according to claim 6, characterized in that: The outer end of the screw (206) is threadedly connected to a moving block (2061), and an adjustment bracket (207) is installed on the outer end of the moving block (2061).

8. The energy-saving chip conveying device according to claim 7, characterized in that: The other end of the adjustment frame (207) away from the moving block (2061) is fixedly connected to a slider (208), and the inner end of the slider (208) is slidably connected to a guide rod (209), which is located in a slot opened at the inner end of the receiving frame (204).

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