Aluminum material transfer device

Abstract

The utility model provides an aluminum material transfer device which comprises a first bearing table, a second bearing table and a third bearing table, a lifting mechanism is arranged between the first bearing table and the second bearing table, the first bearing table is located above the second bearing table, and a plurality of bearing rollers are arranged on the first bearing table at intervals in the first direction. A side roller assembly is arranged between every two adjacent bearing rollers, a conveying mechanism is arranged between the third bearing tables, and the conveying mechanism is connected to the side, away from the side roller assemblies, of the first bearing table. Due to the fact that the side roller assembly is arranged, when the aluminum material is conveyed in the first direction, the side roller assembly can limit the aluminum material on the multiple bearing rollers, and the aluminum material is effectively prevented from deviating from the bearing rollers.

Description

Technical Field

[0001] This utility model relates to the field of aluminum production and processing, and in particular to an aluminum transfer device. Background Technology

[0002] After aluminum is extruded through an extruder, the extruded aluminum material is still hot after being formed by the die. Direct subsequent processing could cause deformation or damage. A traction machine, using mechanical components such as drive wheels or chains, evenly and continuously pulls the aluminum material, extending it from the extruder outlet. A support roller is installed below the traction machine to catch the pulled-out aluminum material.

[0003] If the equipment used in the production process is not precise, it may lead to increased dimensional errors in components such as the bearing roller. These errors will directly affect the assembly accuracy. Alternatively, if the assembly process is not carried out strictly according to the prescribed method or the parts are not precisely aligned, the assembly accuracy will be insufficient, which may cause the aluminum material to deviate from the bearing roller during the traction process. Utility Model Content

[0004] In view of this, the purpose of this utility model is to provide an aluminum material transfer device, which aims to solve the problem in the prior art that insufficient assembly precision causes the aluminum material to deviate from the bearing roller during the traction process.

[0005] This utility model provides an aluminum material transfer device, including a first support platform, a second support platform, and a third support platform. A lifting mechanism is provided between the first support platform and the second support platform. The first support platform is located above the second support platform. A plurality of support rollers are spaced apart along a first direction on the first support platform. The plurality of support rollers are used to carry aluminum material conveyed along the first direction. A side roller assembly is provided between two adjacent support rollers. The side roller assembly is used to restrict the aluminum material conveyed along the first direction onto the plurality of support rollers. A conveying mechanism is provided between the third support platforms. The conveying mechanism is connected to the side of the first support platform away from the side roller assembly. The conveying mechanism is used to convey aluminum material along a second direction. The lifting mechanism is used to lower the height of the first support platform so that the aluminum material on the support rollers falls onto the conveying mechanism. The first direction is perpendicular to the second direction.

[0006] According to some embodiments provided by this utility model, the lifting mechanism includes a guide plate, a first driving member, a driving frame, and rollers. The first driving member is disposed on the second support platform, and the rollers are disposed on the driving frame. The driving frame is connected to the power output end of the first driving member. The guide plate is provided with a guide slope. The outer periphery of the rollers abuts against the second support platform and the guide slope, respectively. The driving frame drives the driving frame to move in the first direction so that the rollers lift the first support platform through the guide slope.

[0007] According to some embodiments provided by this utility model, the second support platform is provided with a guide rail, the roller is provided with a guide groove, and the guide rail abuts against the guide groove.

[0008] According to some embodiments provided by this utility model, the side roller assembly includes a first side roller, an adapter, and a second driving member. The first side roller is rotatably connected to the first support platform through the adapter. The adapter is connected to the power output end of the second driving member. The second driving member is used to drive the adapter to rotate the first side roller, so as to adjust the height of the first side roller on the first support platform.

[0009] According to some embodiments provided by this utility model, the second driving component is a cylinder, one end of which is hinged to the first support platform and the other end is hinged to the adapter.

[0010] According to some embodiments provided by this utility model, the conveying mechanism includes a power component, a transmission component, an adjustment plate, and a conveyor belt. The adjustment plate is disposed on the third bearing platform and extends between two adjacent bearing rollers. A first transmission wheel and a second transmission wheel are rotatably connected to the adjustment plate. The conveyor belt is wound around the first transmission wheel and the second transmission wheel. The second transmission wheel is connected to the power output end of the power component through the transmission component. The conveyor belt conveys aluminum material along the second direction.

[0011] According to some embodiments provided by this utility model, a clearance opening is provided on the side of the first support platform away from the side roller, and the clearance opening is used to avoid the adjustment plate when the first support platform is raised.

[0012] According to some embodiments provided by this utility model, a first sliding sleeve and a second sliding sleeve are detachably connected to the adjustment plate. A sliding rod is slidably connected between the first sliding sleeve and the second sliding sleeve. A limiting ring is provided on the sliding rod. A spring is provided between the limiting ring and the first sliding sleeve. The second transmission wheel is rotatably connected to one end of the sliding rod away from the first sliding sleeve.

[0013] According to some embodiments provided by this utility model, the transmission assembly includes a main transmission shaft and a branch rotation shaft rotatably connected to the third support platform. The main transmission shaft is provided with a first gear disk and a second gear disk. The first gear disk is connected to the power output end of the power assembly. The two ends of the branch rotation shaft are respectively connected to two adjacent second transmission wheels. The branch rotation shaft is provided with a third gear disk. The second gear disk and the third gear disk are connected by a first chain drive.

[0014] According to some embodiments provided by this utility model, the power assembly includes a drive motor and a fourth gear disk, the fourth gear disk being disposed at the power output end of the drive motor, and the first gear disk and the fourth gear disk being connected by a second chain drive.

[0015] Beneficial Effects: This utility model provides an aluminum material transfer device, including a first support platform, a second support platform, and a third support platform. A lifting mechanism is provided between the first and second support platforms. The first support platform is located above the second support platform. A plurality of support rollers are spaced apart along a first direction on the first support platform. A side roller assembly is provided between two adjacent support rollers. A conveying mechanism is provided between the third support platforms, and the conveying mechanism is connected to the side of the first support platform away from the side roller assembly. Because the side roller assembly is provided in this application, when the aluminum material is conveyed along the first direction, the side roller assembly can restrict the aluminum material on the support rollers, effectively preventing the aluminum material from deviating from the support rollers. Attached Figure Description

[0016] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0017] Figure 1 This is a schematic diagram of the aluminum material transfer device of this utility model;

[0018] Figure 2 This is a schematic diagram of the structure of the first and second support platforms of this utility model;

[0019] Figure 3 for Figure 2 Enlarged view of point A in the middle;

[0020] Figure 4 This is a schematic diagram of the structure of the third support platform of this utility model;

[0021] Figure 5 for Figure 4 Enlarged view at point B in the middle;

[0022] Figure 6 This is a schematic diagram of the lifting mechanism of this utility model.

[0023] In the diagram: 1. First support platform; 11. Support roller; 12. Clearance opening; 2. Second support platform; 21. Guide rail; 3. Third support platform; 4. Lifting mechanism; 41. Guide plate; 411. Guide slope; 42. First driving component; 43. Drive frame; 44. Roller; 441. Guide groove; 5. Side roller assembly; 51. First side roller; 52. Adapter; 53. Second driving component; 6. Conveying mechanism; 61. Power assembly; 611. Drive motor; 612. Fourth gear disc; 613. Second chain; 62. Transmission assembly; 621. Main drive shaft; 622. Branch rotating shaft; 623. First gear disc; 624. Second gear disc; 625. Third gear disc; 626. First chain; 63. Adjusting plate; 631. First drive wheel; 632. Second drive wheel; 633. First sliding sleeve; 634. Second sliding sleeve; 635. Sliding rod; 636. Limiting ring; 637. Spring; 64. Conveyor belt. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the scope of protection of the present utility model.

[0025] Please see Figures 1 to 6 This utility model provides an aluminum material transfer device, including a first support platform 1, a second support platform 2, and a third support platform 3. A lifting mechanism 4 is provided between the first support platform 1 and the second support platform 2. The first support platform 1 is located above the second support platform 2. The first support platform 1 is provided with a plurality of support rollers 11 spaced apart along a first direction. The plurality of support rollers 11 are used to carry aluminum material conveyed along the first direction. A side roller assembly 5 is provided between two adjacent support rollers 11. The side roller assembly 5 is used to restrict the aluminum material conveyed along the first direction onto the plurality of support rollers 11. A conveying mechanism 6 is provided between the third support platforms 3. The conveying mechanism 6 is connected to the side of the first support platform 1 away from the side roller assembly 5. The conveying mechanism 6 is used to convey aluminum material along a second direction. The lifting mechanism 4 is used to lower the height of the first support platform 1 so that the aluminum material on the support rollers 11 falls onto the conveying mechanism 6. The first direction is perpendicular to the second direction.

[0026] In this application, the traction machine is located above the first support platform 1. The traction machine provides power for conveying the aluminum material, enabling smooth transfer and providing a stretching effect to keep the aluminum material straight and prevent deformation during transport. Furthermore, a lifting mechanism 4 is provided, allowing the first support platform 1 to be raised and lowered, cooperating with the conveying mechanism 6. When the support roller 11 on the first support platform 1 is at its highest position, it is higher than the conveying mechanism 6; when the support roller 11 on the first support platform 1 descends, the aluminum material can fall onto the conveying mechanism 6, facilitating its transfer. In this application, the first direction is the length direction of the first support platform 1, and the second direction is the width direction of the first support platform 1.

[0027] Furthermore, since a traction machine is used to power the aluminum material transport, it will sweep across the side of the first support platform 1 during its movement. If a fixed side roller assembly 5 is used, it will interfere with the movement of the traction machine. Therefore, when the traction machine passes the side roller assembly 5, the side roller assembly 5 retracts by rotating to avoid affecting the movement of the traction machine. When the traction machine moves away from the side roller assembly 5, it extends by rotating to re-restrain the aluminum material. The lengths of the first support platform 1, the second support platform 2, and the third support platform 3 can be adjusted according to the length of the aluminum material, and the number of support rollers 11 can also be increased accordingly.

[0028] According to some embodiments of this utility model, the lifting mechanism 4 includes a guide plate 41, a first driving member 42, a driving frame 43, and rollers 44. The first driving member 42 is disposed on the second support platform 2, and the rollers 44 are disposed on the driving frame 43. The driving frame 43 is connected to the power output end of the first driving member 42. The guide plate 41 is provided with a guide slope 411. The outer periphery of the rollers 44 abuts against the second support platform 2 and the guide slope 411 respectively. The driving frame 43 drives the rollers 44 to move in the first direction, so that the rollers 44 lift the first support platform 1 through the guide slope 411. In this embodiment, the rollers 44 can reduce friction and provide smooth movement, and can roll on the guide slope 411. The position and number of rollers 44 need to be designed properly to ensure that the support platform can be raised smoothly during movement. By adjusting the tilt angle of the guide slope 411, the raising and lowering of the first support platform 1 can be controlled. A larger tilt angle will increase the speed and height of the first support platform 1's ascent, but will also increase the force required by the rollers 44. A smaller tilt angle will result in a smoother ascent of the first support platform 1, but will require less force.

[0029] Preferably, the second support platform 2 is provided with a guide rail 21, and the roller 44 is provided with a guide groove 441, and the guide rail 21 abuts against the guide groove 441.

[0030] According to some embodiments provided by this utility model, the side roller assembly 5 includes a first side roller 51, an adapter 52, and a second drive member 53. The first side roller 51 is rotatably connected to the first support platform 1 via the adapter 52. The adapter 52 is connected to the power output end of the second drive member 53. The second drive member 53 is used to drive the adapter 52 to rotate the first side roller 51, thereby adjusting the height of the first side roller 51 on the first support platform 1. Preferably, the axis of the rotation center of the adapter 52 is parallel to the central axis of the support roller 11, that is, the axis of the rotation center of the first side roller 51 is also parallel to the central axis of the support roller 11. Therefore, the plane swept by the first side roller 51 when it rotates is perpendicular to the central axis of the support roller 11.

[0031] According to some embodiments provided by this utility model, the second driving member 53 is a cylinder, one end of which is hinged to the first support platform 1, and the other end is hinged to the adapter 52.

[0032] According to some embodiments provided by this utility model, the conveying mechanism 6 includes a power component 61, a transmission component 62, an adjusting plate 63, and a conveyor belt 64. The adjusting plate 63 is disposed on the third bearing platform 3 and extends between two adjacent bearing rollers 11. A first transmission wheel 631 and a second transmission wheel 632 are rotatably connected to the adjusting plate 63. The conveyor belt 64 is wound around the first transmission wheel 631 and the second transmission wheel 632. The second transmission wheel 632 is connected to the power output end of the power component 61 through the transmission component 62. The conveyor belt 64 conveys aluminum material along the second direction.

[0033] Preferably, the first support platform 1 has a clearance opening 12 on the side away from the side roller, and the clearance opening 12 is used to avoid the adjustment plate 63 when the first support platform 1 is raised.

[0034] According to some embodiments of this utility model, a first sliding sleeve 633 and a second sliding sleeve 634 are detachably connected to the adjusting plate 63. A sliding rod 635 is slidably connected between the first sliding sleeve 633 and the second sliding sleeve 634. A limiting ring 636 is provided on the sliding rod 635, and a spring 637 is provided between the limiting ring 636 and the first sliding sleeve 633. The end of the sliding rod 635 away from the first sliding sleeve 633 is rotatably connected to the second transmission wheel 632. This embodiment is used to adjust the tension of the conveyor belt 64. In this embodiment, the positions of the first sliding sleeve 633 and the second sliding sleeve 634 on the adjusting plate 63 are adjusted by disassembling the first sliding sleeve 633 and the second sliding sleeve 634. The spring 637 absorbs the pressure generated by the second transmission wheel 632 during rotation.

[0035] According to some embodiments provided by this utility model, the transmission assembly 62 includes a main transmission shaft 621 and a branch rotation shaft 622 rotatably connected to the third support platform 3. The main transmission shaft 621 is provided with a first gear disc 623 and a second gear disc 624. The first gear disc 623 is operatively connected to the power output end of the power assembly 61. The two ends of the branch rotation shaft 622 are respectively connected to two adjacent second transmission wheels 632. The branch rotation shaft 622 is provided with a third gear disc 625. The second gear disc 624 and the third gear disc 625 are operatively connected via a first chain 626. In this embodiment, the main transmission shaft 621 is typically connected to a power assembly 61 (e.g., an electric motor) and is responsible for transmitting power from the power assembly 61 to the branch rotation shaft 622. By driving the branch rotation shaft 622 to rotate via the main transmission shaft 621, power can be transmitted to different second transmission wheels 632, enabling the entire transmission assembly 62 to operate in a coordinated manner. By using the main drive shaft 621 to drive multiple branch rotating shafts 622, the mechanical design is simplified, making the transmission assembly 62 more compact, easier to install and maintain. Maintenance personnel can ensure the normal operation of the entire transmission assembly 62 by inspecting the main drive shaft 621 and the branch rotating shafts 622 it drives.

[0036] According to some embodiments provided by this utility model, the power assembly 61 includes a drive motor 611 and a fourth gear disk 612. The fourth gear disk 612 is disposed at the power output end of the drive motor 611, and the first gear disk 623 and the fourth gear disk 612 are connected by a second chain 613.

[0037] It will be apparent to those skilled in the art that this application is not limited to the details of the exemplary embodiments described above, and that this application can be implemented in other specific forms without departing from the spirit or essential characteristics of this application. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this application is defined by the appended claims rather than the foregoing description. Thus, all variations falling within the meaning and scope of the equivalent elements of the claims are intended to be included within this application. No reference numerals in the claims should be construed as limiting the scope of the claims.

[0038] The above-described embodiments are only used to illustrate the technical solutions of this application, and are not intended to limit them. Although this application has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of this application.

Claims

1. An aluminum material transfer device characterized by: The system includes a first support platform (1), a second support platform (2), and a third support platform (3). A lifting mechanism (4) is provided between the first support platform (1) and the second support platform (2). The first support platform (1) is located above the second support platform (2). The first support platform (1) is provided with a plurality of support rollers (11) spaced apart along a first direction. The plurality of support rollers (11) are used to carry aluminum material conveyed along the first direction. A side roller assembly (5) is provided between two adjacent support rollers (11). The side roller assembly (5) is used to restrict the aluminum material conveyed along the first direction onto the plurality of support rollers (11). A conveying mechanism (6) is provided between the third support platforms (3). The conveying mechanism (6) is connected to the side of the first support platform (1) away from the side roller assembly (5). The conveying mechanism (6) is used to convey aluminum material along a second direction. The lifting mechanism (4) is used to lower the height of the first support platform (1) so that the aluminum material on the support rollers (11) falls onto the conveying mechanism (6). The first direction is perpendicular to the second direction.

2. The aluminum transfer device according to claim 1, characterized in that: The lifting mechanism (4) includes a guide plate (41), a first driving member (42), a driving frame (43), and a roller (44). The first driving member (42) is mounted on the second support platform (2), and the roller (44) is mounted on the driving frame (43). The driving frame (43) is connected to the power output end of the first driving member (42). The guide plate (41) is provided with a guide slope (411). The outer periphery of the roller (44) abuts against the second support platform (2) and the guide slope (411) respectively. The driving frame (43) drives the driving frame (43) to move in the first direction so that the roller (44) lifts the first support platform (1) through the guide slope (411).

3. The aluminum transfer device according to claim 2, characterized in that: The second support platform (2) is provided with a guide rail (21), and the roller (44) is provided with a guide groove (441), and the guide rail (21) abuts against the guide groove (441).

4. The aluminum transfer device according to claim 1, characterized in that: The side roller assembly (5) includes a first side roller (51), an adapter (52), and a second drive member (53). The first side roller (51) is rotatably connected to the first support platform (1) through the adapter (52). The adapter (52) is connected to the power output end of the second drive member (53). The second drive member (53) is used to drive the adapter (52) to rotate the first side roller (51) so as to adjust the height of the first side roller (51) on the first support platform (1).

5. The aluminum transfer device according to claim 4, characterized in that: The second driving component (53) is a cylinder, one end of which is hinged to the first support platform (1), and the other end is hinged to the adapter (52).

6. The aluminum transfer device according to claim 1, characterized in that: The conveying mechanism (6) includes a power assembly (61), a transmission assembly (62), an adjustment plate (63), and a conveyor belt (64). The adjustment plate (63) is disposed on the third support platform (3) and extends between two adjacent support rollers (11). A first transmission wheel (631) and a second transmission wheel (632) are rotatably connected to the adjustment plate (63). The conveyor belt (64) is wound around the first transmission wheel (631) and the second transmission wheel (632). The second transmission wheel (632) is connected to the power output end of the power assembly (61) through the transmission assembly (62). The conveyor belt (64) conveys aluminum material along the second direction.

7. The aluminum transfer device according to claim 6, characterized in that: The first support platform (1) has a clearance opening (12) on the side away from the side roller. The clearance opening (12) is used to avoid the adjustment plate (63) when the first support platform (1) is raised.

8. The aluminum transfer device according to claim 6, characterized in that: The adjusting plate (63) is detachably connected to a first sliding sleeve (633) and a second sliding sleeve (634). The first sliding sleeve (633) and the second sliding sleeve (634) are slidably connected to a sliding rod (635). A limiting ring (636) is provided on the sliding rod (635). A spring (637) is provided between the limiting ring (636) and the first sliding sleeve (633). The end of the sliding rod (635) away from the first sliding sleeve (633) is rotatably connected to the second transmission wheel (632).

9. The aluminum transfer device according to claim 6, characterized in that: The transmission assembly (62) includes a main drive shaft (621) and a branch rotation shaft (622) rotatably connected to the third support platform (3). The main drive shaft (621) is provided with a first gear disc (623) and a second gear disc (624). The first gear disc (623) is connected to the power output end of the power assembly (61). The two ends of the branch rotation shaft (622) are respectively connected to two adjacent second transmission wheels (632). The branch rotation shaft (622) is provided with a third gear disc (625). The second gear disc (624) and the third gear disc (625) are connected by a first chain (626).

10. The aluminum transfer device according to claim 9, characterized in that: The power assembly (61) includes a drive motor (611) and a fourth gear disc (612). The fourth gear disc (612) is located at the power output end of the drive motor (611). The first gear disc (623) and the fourth gear disc (612) are connected by a second chain (613).

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