Single-sided cord light integrated machine

Abstract

This utility model relates to the technical field of integrated cord lamps, specifically a single-sided integrated cord lamp. The utility model includes an energizing mechanism, which comprises a mounting plate on which an electric cylinder is fixedly mounted. The electric cylinder is vertically mounted and drives an energizing plate, the lower end of which has an inclined edge. This utility model uses the electric cylinder to drive the energizing plate downwards, causing the inclined edge at the lower end of the energizing plate to contact the copper wire, thereby quickly energizing the copper wire for LED detection. The energizing plate is small in size, can easily contact and energize different copper wires, is less prone to short circuits, and has a good energizing effect.

Description

Technical Field

[0001] This utility model relates to the technical field of integrated cord light machine, and specifically refers to a single-sided integrated cord light machine. Background Technology

[0002] Existing integrated cord light machines typically use probes to contact copper wires during power-on testing. However, the probe tips are too large for copper wires, easily causing short circuits. Furthermore, existing integrated cord light machines have complex structures, numerous mechanisms, and are bulky, occupying a significant amount of space.

[0003] Therefore, based on the aforementioned shortcomings of existing integrated cord light units, improvements are needed. Utility Model Content

[0004] The purpose of this utility model is to provide a single-sided cord light integrated machine to address the shortcomings of the existing technology. This single-sided cord light integrated machine solves the defects of the existing cord light integrated machines, such as inconvenient power-on detection.

[0005] To achieve the above objectives, this utility model is implemented through the following technical solution.

[0006] The single-sided cord light unit includes a power-on mechanism, which includes a mounting plate. A power-on cylinder is fixedly mounted on the mounting plate. The power-on cylinder is vertically mounted and drives a power-on plate. The lower end of the power-on plate has an inclined edge.

[0007] Furthermore, a lower fixing plate is fixedly mounted on the mounting plate, and a detection hole is opened on the upper surface of the lower fixing plate. The lower end of the energized piece is movably inserted into the detection hole. The cable passes over the detection hole.

[0008] Furthermore, the energizing mechanism is slidably mounted on a slide rail, which is installed on the frame. The slide rail is sequentially equipped with a wire threading mechanism, a wire stripping mechanism, an energizing mechanism, a wire cutting mechanism, a soldering mechanism, a surface mount mechanism, a hot air mechanism, an LED testing mechanism, a dispensing mechanism, and a curing mechanism. The cord passes through the wire threading mechanism, is stripped by the wire stripping mechanism, energized by the energizing mechanism, cut by the wire cutting mechanism, soldered by the soldering mechanism, has LEDs mounted by the surface mount mechanism, tested by the LED testing mechanism, dispensed by the dispensing mechanism, and cured by the curing mechanism, thus completing the production of the cord lamp.

[0009] Furthermore, the electric cylinder drives the lower plate, and the lower plate is fixed with an upper fixing plate, which in turn fixes the energized plate.

[0010] Furthermore, a pulley is fixed to the front end of the lower fixing plate. The cable is driven by the pulley.

[0011] Furthermore, the wire stripping mechanism includes a wire stripping finger cylinder, with a cutter fixed to each stripping finger of the cylinder. A blade extends from the lower end of the cutter, and the cutters of the two stripping fingers are symmetrically arranged. Wire stripping is performed quickly using the wire stripping finger cylinder.

[0012] Furthermore, the cutting mechanism is slidably mounted on the slide rail. The cutting mechanism includes a cutting finger cylinder, with the cutting fingers of the cylinder horizontally positioned and perpendicular to the slide rail. A cutting rod is fixed to the upper cutting finger via a positioning plate. The cutting rod is vertically mounted in a strip shape, with a cutting edge at its bottom end. A cutting plate is fixed to the lower cutting finger cylinder, and a cutting hole is formed on the cutting plate. The lower end of the cutting rod movably passes through the cutting hole. The copper wire is cut using the cutting mechanism.

[0013] Furthermore, the hot air mechanism is slidably mounted on a slide rail. The hot air mechanism includes a vertically positioned air outlet with a baffle above it. It also includes a fan horizontally positioned at the front end of the air outlet. The hot air mechanism can cure solder paste, allowing LEDs to be soldered onto copper wires.

[0014] The beneficial effects of this utility model are as follows: by driving the energizing plate downward through the energizing cylinder, the lower inclined edge of the energizing plate contacts the copper wire, thereby quickly energizing the copper wire for LED detection. The energizing plate is small in size and can easily contact and energize different copper wires, making it less likely to cause a short circuit and providing good energizing effect. Attached Figure Description

[0015] Figure 1 This is a three-dimensional structural diagram of the present invention.

[0016] Figure 2 This is a three-dimensional structural diagram of the present invention from another angle.

[0017] Figure 3 for Figure 2 A partial structural diagram.

[0018] Figure 4 This is a schematic diagram of the wire stripping mechanism of this utility model.

[0019] Figure 5 This is a schematic diagram of the power-on detection mechanism of this utility model.

[0020] Figure 6 This is a schematic diagram of the tangent mechanism of this utility model.

[0021] Figure 7 for Figure 6 A magnified view of a portion of the image.

[0022] Figure 8 This is a schematic diagram of the hot air mechanism of this utility model.

[0023] Labels and explanations:

[0024] 1. Feeding rack; 2. Receiving rack; 3. Slide rail; 4. Wire threading mechanism; 5. Wire stripping mechanism; 6. Power-on mechanism; 7. Wire moving mechanism; 8. Wire cutting mechanism; 9. Soldering mechanism; 10. SMT mechanism; 11. Hot air mechanism; 12. LED detection mechanism; 13. Dispensing mechanism; 14. Curing mechanism; 15. Wire threading base; 16. Wire hole; 17. Wire stripping finger cylinder; 18. Wire stripping finger; 19. Cutter; 20. Flat and convex part; 21. Cutter head; 22. Wire clamping cylinder; 23. Clamping plate; 24. Power-on cylinder; 25. Lower moving plate; 26. Upper fixing plate; 27. Power-on piece; 28. Lower fixing plate; 29. ​​Detection hole; 30. Wire pulley; 31. Wire cutting finger cylinder; 32. Wire cutting finger; 33. Positioning plate; 34. Cutting rod; 35. Wire cutting plate; 36. Wire guide wheel; 37. Air outlet; 38. Baffle; 39. Fan; 40. Detailed Implementation

[0025] The present invention will be further described below with reference to the accompanying drawings.

[0026] See Figure 1 —— Figure 8 The present invention relates to a single-sided cord lamp integrated machine, comprising: a frame, with a feeding rack 1 and a receiving rack 2 respectively provided at the front and rear ends of the frame. The feeding rack 1 is used to place cord rolls, and the receiving rack 2 is used to reel in the finished cord lamp.

[0027] The upper end of the frame of this utility model is provided with a linear slide rail 3 along the front and rear directions. Along the slide rail 3, the following are arranged in sequence: wire threading mechanism 4, wire stripping mechanism 5, power supply mechanism 6, wire cutting mechanism 8, soldering mechanism 9, chip mounting mechanism 10, hot air mechanism 11, LED detection mechanism 12, dispensing mechanism 13, and curing mechanism 14.

[0028] In this invention, the threading mechanism 4 is used to pass the insulation wire through and limit its position. The stripping mechanism 5 is used to strip the insulation wire to expose the copper wire, so that the LED can be soldered on in the subsequent process.

[0029] The energizing mechanism 6 of this invention is used to energize the copper wire for LED testing.

[0030] The cutting mechanism 8 of this utility model is used to cut copper wires to form LEDs in series or parallel according to the design.

[0031] The tinning mechanism 9 of this utility model adopts an existing mechanism for applying solder paste to copper wires for attaching LEDs.

[0032] The placement mechanism 10 of this utility model adopts an existing mechanism, in which a robotic arm drives a nozzle to pick up the LED and place it on the solder paste.

[0033] The hot air mechanism 11 of this utility model is used to blow hot air onto the solder paste to solidify it and fix the LED on the copper wire.

[0034] The LED testing mechanism 12 of this utility model adopts an existing mechanism and completes the LED testing when powered on through optical fiber.

[0035] The dispensing mechanism 13 of this utility model adopts an existing mechanism to drip glue onto the outside of the LED, wrapping the exposed copper wire and LED.

[0036] The curing mechanism 14 of this utility model adopts an existing mechanism, which uses a curing lamp to cure the adhesive.

[0037] The slide rail 3 of this utility model is also provided with a wire shifting mechanism 7. The wire shifting mechanism 7 is slidably mounted on the slide rail 3. The wire shifting mechanism 7 includes a wire shifting finger cylinder. The wire shifting finger of the wire shifting finger cylinder is horizontally arranged and perpendicular to the slide rail. The wire shifting finger cylinder clamps the wire to assist in pulling the wire. Multiple wire shifting mechanisms 7 can be provided on the slide rail 3.

[0038] See Figure 3 The threading mechanism 4 of this utility model includes a threading seat 15, which is plate-shaped and horizontally arranged. The threading seat 15 has a thread hole 16 parallel to the slide rail 3. The wire passes through the thread hole 16 to limit the position of the wire.

[0039] See Figure 3 , Figure 4 The wire stripping mechanism 5 of this utility model is slidably mounted on the slide rail 3. The wire stripping mechanism 5 includes a movable base, on which a movable rail is provided. A wire stripping finger cylinder 17 is mounted on the movable rail. The wire stripping fingers 18 of the wire stripping finger cylinder 17 are horizontally arranged and perpendicular to the slide rail. A cutter 19 is fixed on the wire stripping finger 18. The inner side of the cutter 19 is in contact with the outer side of the wire stripping finger 18. A flat protrusion 20 extends from the bottom inner side of the cutter 19 and is in contact with the bottom surface of the wire stripping finger 18. A blade head 21 extends from the lower end of the cutter 19. The cutters 19 of the two wire stripping fingers 18 are symmetrically arranged. When the wire stripping finger cylinder 17 is working, the two wire stripping fingers 18 close together, and the blade heads 21 of the two cutters 19 cut through the plastic layer of the wire.

[0040] The movable base of this utility model is equipped with a push cylinder, and the wire stripping mechanism 5 is also equipped with a wire clamping cylinder 22. The wire clamping cylinder 22 is vertically arranged and drives a clamping plate 23. After the clamping plate 23 clamps the wire, the push cylinder pushes the wire stripping finger cylinder 17 to move along the moving rail, so that the plastic layer of the wire is cut by the cutter 19 and moves a certain distance, exposing the copper wire and realizing wire stripping.

[0041] Of course, if the stripping finger cylinder 17 of the stripping mechanism 5 does not move, the stripping effect can also be achieved by pulling the stripping wire through the moving mechanism 7.

[0042] See Figure 5 The energizing mechanism 6 of this utility model is slidably mounted on the slide rail 3. The energizing mechanism 6 includes a mounting plate, on which an electric cylinder 24 is fixedly mounted. The electric cylinder 24 is vertically mounted and drives a lowering plate 25. An upper fixing plate 26 is fixed to the lowering plate 25. A lower fixing plate 28 is fixed to the mounting plate. An energizing piece 27 is fixed to the upper fixing plate 26. A detection hole 29 is opened on the upper end surface of the lower fixing plate 28. The lower end of the energizing piece 27 is movably inserted into the detection hole 29. A wire pulley 30 is fixed to the front end of the lower fixing plate 28. The wire pulley 30 drives the wire. The lower end of the energizing piece 27 has an inclined edge, thus forming an acute angle. When the electric cylinder 24 drives the energizing piece 27 to move downward, it contacts the copper wire of the wire through the inclined edge, thereby energizing the copper wire.

[0043] See Figure 6 , Figure 7 The wire cutting mechanism 8 of this utility model is slidably mounted on the slide rail 3. The wire cutting mechanism 8 includes a wire cutting finger cylinder 31. The wire cutting fingers 32 of the wire cutting finger cylinder 31 are horizontally arranged and perpendicular to the slide rail. A cutting rod 34 is fixed to the upper wire cutting finger 32 by a positioning plate 33. The cutting rod 34 is vertically installed in a strip shape and has a cutting edge at the bottom end. A wire cutting plate 35 is fixed to the lower wire cutting finger cylinder 32. A wire cutting hole 36 is opened on the wire cutting plate 35. The lower end of the cutting rod 34 is movably inserted into the wire cutting hole 36. The rear end of the wire cutting plate 35 is equipped with a wire guide wheel 37. The wire passes through the wire guide wheel 37 and passes through the top end of the wire cutting hole 36. When the wire cutting finger cylinder 31 drives the cutting rod 34 to move downward, it cuts the copper wire.

[0044] See Figure 8 The hot air mechanism 11 of this utility model is slidably mounted on the slide rail 3. The hot air mechanism 11 includes a vertically arranged air outlet 38, with a baffle 39 above the air outlet 38. A cable passes above the air outlet 38 and below the baffle 39, and hot air is discharged from the air outlet 38 to cure the solder paste on the copper wire, thereby soldering and fixing the LED to the copper wire. The hot air mechanism 11 also includes a fan 40, which is horizontally arranged at the front end of the air outlet 38. The cable 40 passes below the fan 40, and the fan 40 blows air to cool the LED.

[0045] Of course, the above-described embodiments are merely preferred examples of this utility model and are not intended to limit the scope of implementation of this utility model. Therefore, all equivalent changes or modifications made to the structure, features and principles described in the claims of this utility model should be included within the scope of the claims of this utility model.

Claims

1. A single-sided cord light integrated machine, characterized in that: The device includes a power-on mechanism, which includes a mounting plate on which a power-on cylinder is fixedly mounted. The power-on cylinder is vertically mounted and drives a power-on plate. The lower end of the power-on plate has an inclined edge, which contacts the copper wire of the insulation wire to energize the copper wire.

2. The single-sided drop cable lamp integrated machine according to claim 1, characterized in that: A lower fixing plate is fixedly installed on the mounting plate. A detection hole is opened on the upper surface of the lower fixing plate, and the lower end of the energized piece is movably inserted into the detection hole.

3. The single-sided drop cable lamp integrated machine according to claim 1, characterized in that: The power-on mechanism is slidably mounted on a slide rail, which is installed on the frame. The slide rail is sequentially equipped with a wire threading mechanism, a wire stripping mechanism, a power-on mechanism, a wire cutting mechanism, a soldering mechanism, a chip mounting mechanism, a hot air mechanism, an LED testing mechanism, a dispensing mechanism, and a curing mechanism.

4. The single-sided drop cable lamp integrated machine according to claim 2, characterized in that: The aforementioned electric cylinder drives the lower plate, and the lower plate is fixed with an upper fixing plate, which in turn fixes the electric plate.

5. The single-sided drop cable lamp integrated machine according to claim 2, characterized in that: A pulley with a cord is fixed to the front end of the lower fixing plate.

6. The single-sided drop cable lamp integrated machine according to claim 3, characterized in that: The wire stripping mechanism includes a wire stripping finger cylinder, and the wire stripping finger of the wire stripping finger cylinder is fixed with a cutter. The lower end of the cutter extends with a blade head, and the cutters of the two wire stripping fingers are symmetrically arranged.

7. The single-sided drop cable lamp integrated machine according to claim 3, characterized in that: The tangent mechanism is slidably mounted on the slide rail. The tangent mechanism includes a tangent finger cylinder. The tangent finger of the tangent finger cylinder is horizontally set and perpendicular to the slide rail. A cutting rod is fixed on the upper tangent finger by a positioning plate. The cutting rod is vertically installed in a strip shape and has a cutting edge at the bottom end. A tangent plate is fixed on the lower tangent finger cylinder. A tangent hole is opened on the tangent plate, and the lower end of the cutting rod moves through the tangent hole.

8. The single-sided drop cable lamp integrated machine according to claim 3, characterized in that: The hot air mechanism is slidably mounted on a slide rail. The hot air mechanism includes a vertically arranged air outlet, a baffle plate above the air outlet, and a fan, which is horizontally arranged at the front end of the air outlet.

Images