An FPC harness with reversible deformation
By designing reversibly deformable FPC harnesses and utilizing a combination of wavy FPC and elastic silicone, the problem of harnesses being easily damaged under external forces was solved, achieving higher integration and tensile strength, and improving transmission reliability and durability.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- HENGHE DINGFU (SUZHOU) ELECTRONICS CO LTD
- Filing Date
- 2025-05-20
- Publication Date
- 2026-05-26
AI Technical Summary
Existing wire harness structures are easily damaged under external forces, leading to power, signal, or data transmission interruptions. Furthermore, replacement costs are high, and integration and toughness are poor.
The FPC harness structure employs reversible deformation, including a wavy FPC and an elastic silicone wrapped around it, combined with connector assemblies and retaining clips, to enhance tensile strength and plasticity through the deformation of the elastic silicone and FPC.
It improves the integration and tensile strength of the wire harness. The elastic silicone and FPC recover their original shape after deformation under external force, which enhances the reliability and durability of transmission.
Smart Images

Figure CN224290149U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of flexible printed circuit board technology, and in particular to an FPC wire harness with reversible deformation. Background Technology
[0002] A wire harness is a combination of multiple wires or cables bound together, typically used to transmit power, signals, or data from one device to another.
[0003] In the existing technology, wire harnesses transmit electrical energy or signals by wrapping wires (such as copper wires, aluminum wires, etc.) with rubber. This structure has the disadvantages of poor wire harness integration, poor toughness and plasticity. When subjected to external force, it is easy to be damaged, resulting in interruption of power, signal or data transmission, and the replacement cost is high. Utility Model Content
[0004] To solve the above-mentioned technical problems, this utility model provides an FPC harness with reversible deformation, including interconnected connector assemblies and reversible FPC assemblies;
[0005] The connector assembly includes a pin socket, a pin mounted through the pin socket, and a connector lower cover and a connector upper cover symmetrically arranged and connected to each other. The pin socket is fixed to the inner side of the connector lower cover, and the pin socket and the pin are located between the connector lower cover and the connector upper cover after connection. The front end of the connector lower cover and the connector upper cover after connection has a front port that exposes the pin and the rear end has a rear port that connects to the reversible deformable FPC assembly.
[0006] The reversible deformable FPC assembly includes a wavy FPC with a gold finger bonding pad on one upper side of the FPC, and an elastic silicone wrapped around the FPC with the end of the FPC having the gold finger bonding pad exposed.
[0007] The gold finger soldering pad is located inside the lower and upper covers of the connector after connection, and the pin is soldered to the gold finger soldering pad at one end of the rear port, and one end of the elastic silicone is locked inside the rear port.
[0008] Furthermore, the lower cover of the connector is provided with lower cover side ears on both the left and right sides, and the upper cover of the connector is provided with upper cover side ears on both the left and right sides. When the lower cover of the connector is connected to the upper cover of the connector, the front and rear ends of the lower cover side ears and the upper cover side ears on both sides are respectively engaged by the two sets of first fixing buckles and second fixing buckles on the left and right sides, and the sides are locked by the first fixing bolts respectively. The upper and lower parts are locked by the second fixing bolts in conjunction with the locking holes on the lower cover and the upper cover of the connector. The first fixing bolts are also used to fix the connector assembly to other equipment or mechanisms.
[0009] Furthermore, silicone clamping elements are provided on the inner side of the rear port of both the lower and upper connector covers to clamp and fix the elastic silicone extending into the rear port, thereby improving the tensile strength of the FPC harness.
[0010] Furthermore, one side of the wavy FPC is bonded with a conformal high-strength nylon fabric to improve the tensile strength of the FPC.
[0011] Furthermore, on the lower side of one end of the FPC with the gold finger solder pad, a first pressure-sensitive adhesive, a reinforcing sheet, and a second pressure-sensitive adhesive are sequentially attached to the corresponding gold finger solder pad. The first pressure-sensitive adhesive, the reinforcing sheet, and the second pressure-sensitive adhesive are all located inside the lower cover and upper cover of the connector after connection, and the other side of the second pressure-sensitive adhesive is attached to the inner side of the lower cover of the connector.
[0012] Through the above technical solution, this utility model effectively replaces the rubber-wrapped wire structure in the prior art by wrapping the wavy FPC inside the elastic silicone, thereby effectively increasing the integration of wire harness transmission; and the elastic silicone deforms when subjected to external force, and the wavy FPC deforms simultaneously. When the external force is removed, the elastic silicone and FPC can return to their original shape and size, thereby effectively increasing the tensile toughness and plasticity of the FPC wire harness. Attached Figure Description
[0013] To more clearly illustrate the technical solutions in the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below.
[0014] Figure 1 This is an exploded structural diagram of the FPC harness disclosed in the embodiments of this utility model;
[0015] Figure 2 This is a schematic diagram of the main structure of the reversible deformation FPC component disclosed in the embodiment of this utility model;
[0016] Figure 3 for Figure 2 Schematic diagram of the cross-sectional structure along the middle AA direction;
[0017] Figure 4 for Figure 3 Enlarged structural diagram of section B;
[0018] Figure 5 This is a schematic diagram of the main structure of the reversible FPC component after stretching deformation, as disclosed in the embodiment of this utility model.
[0019] In the diagram: 10. Connector lower cover; 101. Lower cover side ear; 11. Connector upper cover; 111. Upper cover side ear; 12. Pin socket; 13. Pin; 14. First fixing clip; 15. Second fixing clip; 16. First fixing bolt; 17. Second fixing bolt; 18. Silicone clamp; 20. Elastic silicone; 21. FPC; 22. High-strength nylon cloth; 23. Gold finger soldering pad; 24. First pressure-sensitive adhesive; 25. Reinforcing sheet; 26. Second pressure-sensitive adhesive. Detailed Implementation
[0020] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention.
[0021] refer to Figure 1-5 The present invention provides an FPC harness with reversible deformation, comprising a connector assembly and a reversible FPC assembly connected to each other.
[0022] The connector assembly includes a pin socket 12, a pin 13 that is mounted through the pin socket 12, and a connector lower cover 10 and a connector upper cover 11 that are symmetrically arranged and connected to each other. The pin socket 12 is fixed inside the connector lower cover 10, and the pin socket 12 and the pin 13 are located between the connector lower cover 10 and the connector upper cover 11 after connection. The front end of the connector lower cover 10 and the connector upper cover 11 after connection has a front port for exposing the pin 13 and a rear end for connecting the reversible deformable FPC assembly.
[0023] The reversible deformable FPC assembly includes a wavy FPC21 with a gold finger solder pad 23 on the upper side of one end of the FPC21, and an elastic silicone 20 wrapped around the FPC21 with the end of the FPC21 having the gold finger solder pad 23 exposed.
[0024] The gold finger soldering pad 23 is located inside the connector lower cover 10 and connector upper cover 11 after connection, and the pin 13 is located at one end of the rear port and is soldered to the gold finger soldering pad 23, and one end of the elastic silicone 20 is stuck inside the rear port.
[0025] The lower cover 10 of the connector is provided with lower cover side ears 101 on both the left and right sides, and the upper cover 11 of the connector is provided with upper cover side ears 111 on both the left and right sides. When the lower cover 10 of the connector is connected to the upper cover 11 of the connector, the front and rear ends of the lower cover side ears 101 and the upper cover side ears 111 on both sides are respectively engaged by the two sets of first fixing buckles 14 and second fixing buckles 15 on the left and right sides, and the sides are locked by the first fixing bolts 16 respectively. The upper and lower parts are locked by the second fixing bolts 17 in conjunction with the locking holes on the lower cover 10 and the upper cover 11 of the connector. The first fixing bolts 16 are also used to fix the connector assembly on other equipment or mechanisms.
[0026] The connector lower cover 10 and the connector upper cover 11 are both provided with silicone clamping parts 18 on the inner side of the rear port, which are used to clamp and fix the elastic silicone 20 that extends into the rear port, thereby improving the tensile strength of the FPC wire harness.
[0027] Among them, the wavy FPC21 has a conformal high-strength nylon cloth 22 attached to one side to improve the tensile strength of FPC21.
[0028] Among them, the lower side of the end of FPC21 with gold finger soldering pad 23 is sequentially attached with a first pressure-sensitive adhesive 24, a reinforcing sheet 25 (which can be made of stainless steel or other materials with reinforcing function, and the specific application is not limited) and a second pressure-sensitive adhesive 26 corresponding to the gold finger soldering pad 23. The first pressure-sensitive adhesive 24, the reinforcing sheet 25 and the second pressure-sensitive adhesive 26 are all located inside the connector lower cover 10 and the connector upper cover 11 after connection, and the other side of the second pressure-sensitive adhesive 26 is attached to the inner side of the connector lower cover 10.
[0029] This invention is constructed by encasing a wavy FPC21 inside an elastic silicone 20. Figure 3 The structure shown effectively replaces the rubber-wrapped wire structure in the prior art, thus significantly increasing the integration of the wire harness transmission; and the elastic silicone 20 deforms under external force, while the wavy FPC 21 deforms synchronously (e.g., Figure 5 As shown), when the external force is removed, the elastic silicone 20 and FPC 21 can return to their original shape and size (as shown). Figure 3 (As shown), thus effectively increasing the tensile toughness and plasticity of FPC wire harnesses.
[0030] The above description of the disclosed embodiments enables those skilled in the art to make or use the present invention. Various modifications to the above embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention is not to be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
Claims
1. An FPC harness with reversible deformation, characterized in that, This includes interconnected connector assemblies and reversibly deformable FPC assemblies; The connector assembly includes a pin socket (12), a pin (13) mounted through the pin socket (12), and a connector lower cover (10) and a connector upper cover (11) symmetrically arranged and connected to each other. The pin socket (12) is fixed inside the connector lower cover (10), and the pin socket (12) and the pin (13) are located between the connector lower cover (10) and the connector upper cover (11) after connection. The front end of the connector lower cover (10) and the connector upper cover (11) after connection has a front port that exposes the pin (13) and a rear end that connects to the reversible FPC assembly. The reversible deformable FPC assembly includes a wavy FPC (21) with a gold finger solder pad (23) on one end of the upper side, and an elastic silicone (20) wrapped around the FPC (21) with the end of the FPC (21) having the gold finger solder pad (23) exposed. The gold finger soldering pad (23) is located inside the connector lower cover (10) and connector upper cover (11) after connection, and the pin (13) is soldered to the gold finger soldering pad (23) at one end of the rear port, and one end of the elastic silicone (20) is stuck inside the rear port.
2. The FPC harness with reversible deformation according to claim 1, characterized in that, The lower cover (10) of the connector is provided with lower cover side ears (101) on both the left and right sides, and the upper cover (11) of the connector is provided with upper cover side ears (111) on both the left and right sides. When the lower cover (10) of the connector is connected to the upper cover (11), the front and rear ends of the lower cover side ears (101) and the upper cover side ears (111) on both sides are respectively engaged by the two sets of first fixing buckles (14) and second fixing buckles (15) on the left and right sides, and the sides are locked by the first fixing bolts (16). The upper and lower parts are locked by the second fixing bolts (17) in conjunction with the locking holes on the lower cover (10) and the upper cover (11). The first fixing bolts (16) are also used to fix the connector assembly on other equipment or mechanisms.
3. The FPC harness with reversible deformation according to claim 1, characterized in that, The lower connector cover (10) and the upper connector cover (11) are both provided with silicone clamping parts (18) on the inner side of the rear port, which are used to clamp and fix the elastic silicone (20) that extends into the rear port, thereby improving the tensile strength of the FPC wire harness.
4. The FPC harness with reversible deformation according to claim 1, characterized in that, One side of the wavy FPC (21) is bonded with a conformal high-strength nylon fabric (22) to improve the tensile strength of the FPC (21).
5. The FPC harness with reversible deformation according to claim 1, characterized in that, The lower side of one end of the FPC (21) with the gold finger soldering pad (23) is sequentially attached with a first pressure-sensitive adhesive (24), a reinforcing sheet (25) and a second pressure-sensitive adhesive (26) corresponding to the gold finger soldering pad (23). The first pressure-sensitive adhesive (24), the reinforcing sheet (25) and the second pressure-sensitive adhesive (26) are all located inside the lower cover (10) and the upper cover (11) of the connector after connection, and the other side of the second pressure-sensitive adhesive (26) is attached to the inner side of the lower cover (10) of the connector.