400 type die cutting and coating integrated machine

Abstract

The utility model discloses a 400 type die -cut coating integrated machine relates to processing equipment technical field, including the material placing assembly, the one side of material placing assembly is provided with the scraping coating subassembly, the one side of scraping coating subassembly is provided with the drying assembly, the one side of drying assembly is provided with the coating assembly, the front end of coating assembly is provided with the deviation rectifying subassembly, the rear end of coating assembly is provided with the slice material receiving assembly, and the upper and lower of coating assembly still are provided with the winding material receiving assembly. The utility model discloses a 400 type die -cut coating integrated machine, through setting material placing assembly, scraping coating subassembly, drying assembly, coating assembly and winding assembly of split type structure, improve work efficiency, through setting up multiple drying oven and drying, improve drying efficiency, through setting up winding material receiving and slice material receiving two kinds of ways suitable for the processing of multiple specifications products, improve the practicability of equipment.

Description

Technical Field

[0001] This utility model relates to the field of processing equipment technology, and in particular to a 400-type die-cutting and coating integrated machine. Background Technology

[0002] Coating machines are mainly used in the surface coating process of films, paper, etc., to coat a roll of substrate with a layer of adhesive, paint or ink with specific functions. Conventional coating machines have a compact structure, with the oven and unwinding mechanism integrated into one unit, which means that the oven cannot be made too long, thus affecting the drying speed and coating efficiency, and failing to meet the pilot production capacity needs of enterprises. Utility Model Content

[0003] The purpose of this invention is to provide a 400-type die-cutting and coating integrated machine to solve the problems mentioned in the background art.

[0004] To achieve the above objectives, this utility model provides a 400-type die-cutting and coating integrated machine, including a feeding component, a scraping component on one side of the feeding component, a drying component on one side of the scraping component, a coating component on one side of the drying component, a deviation correction component at the front end of the coating component, a slicing and collecting component at the rear end of the coating component, and winding and collecting components above and below the coating component.

[0005] Preferably, the feeding assembly includes a feeding frame, on which feeding rollers, two telescopic cylinders and two hook plates are provided. The two hook plates are connected to one side of the feeding frame via a rotating shaft, and the two hook plates are respectively hinged to the two telescopic cylinders.

[0006] Both ends of the feeding roller are provided with rotating bearings, which are adapted to the slots of the feeding frame. A limit cylinder is provided above the slot.

[0007] The end of the shaft of the feeding roller is also connected to a gear set, which is connected to a brake, and the brake is fixed on the feeding frame.

[0008] A feeding auxiliary roller is also provided on the other side of the feeding frame.

[0009] Preferably, the coating assembly includes a coating frame, on which a coating roller and a scraper roller are provided. The scraper roller is located below the coating roller, a baffle is provided on one side of the coating roller, and a receiving plate is provided on the other side of the coating roller.

[0010] Both ends of the scraper roller are connected to the connecting plate. The back of the connecting plate is fixedly connected to the scraper slider. The scraper slider is connected to the scraper rail. The scraper rail is fixed on the scraping frame. The top of the connecting plate is fixedly connected to the output end of the telescopic cylinder two. The telescopic cylinder two is connected to the scraping frame.

[0011] Preferably, a glue receiving bowl is provided below the glue coating roller and the baffle, and a scraping auxiliary roller is provided below and on one side of the glue receiving bowl.

[0012] Preferably, the drying assembly includes a plurality of connected drying ovens, a ventilation channel is provided above the plurality of drying ovens, one end of the air inlet of the ventilation channel is connected to a fan, and a plurality of air outlets are provided on the ventilation channel, and the plurality of air outlets are respectively connected to the plurality of drying ovens.

[0013] The oven is equipped with multiple drying rollers at its entrance and inside.

[0014] Preferably, the coating assembly includes a bonding frame, on which a plurality of bonding roller groups are disposed, each bonding roller group including an upper roller and a lower roller, the lower roller and the upper roller being connected to the roller frame, and the upper roller being driven by a bonding motor;

[0015] The end of the bonding frame is provided with a roller cutter assembly, which includes an upper roller and a lower roller cutter.

[0016] Preferably, the correction assembly includes a correction unit one disposed on one side of the bonding roller and a correction unit two disposed above the correction unit one. The correction unit two includes a correction roller, the end of which is fixedly connected to a guide plate. The guide plate is connected to a correction slider, which is connected to a correction guide rail. The guide plate is also connected to a connecting rod, which is connected to a correction motor. The correction motor is fixed to a mounting plate, which is fixed to the bonding frame.

[0017] The guide plate is also equipped with a rotary motor, and the output end of the rotary motor is connected to the correction roller.

[0018] Correction auxiliary rollers are provided on both sides below the first correction unit.

[0019] Preferably, the slice receiving assembly includes a conveyor table disposed at the end of the bonding frame, a roller is disposed at the rear end of the conveyor table, a conveyor belt is disposed at the rear end of the roller, the conveyor belt is disposed on the frame, and the conveyor belt is driven by a conveyor motor.

[0020] Preferably, the winding and taking-up assembly includes a plurality of winding rollers disposed above and below the bonding roller group, the winding rollers being driven to rotate and wind up by a winding motor.

[0021] Preferably, a control box is also provided on one side of the coating assembly.

[0022] Therefore, this utility model adopts the above-mentioned 400-type die-cutting and coating integrated machine, which improves work efficiency by setting up a split structure of feeding component, scraping component, drying component, coating component and winding component; improves drying efficiency by setting up multiple drying ovens; and improves the practicality of the equipment by setting up two methods of winding and slicing to be suitable for processing products of various specifications.

[0023] The technical solution of this utility model will be further described in detail below with reference to the accompanying drawings and embodiments. Attached Figure Description

[0024] Figure 1 This is a structural schematic diagram of an embodiment of a 400-type die-cutting and coating integrated machine according to the present invention;

[0025] Figure 2 This is a schematic diagram of the material feeding assembly of a 400-type die-cutting and coating integrated machine according to the present invention;

[0026] Figure 3 This is a schematic diagram of the structure of the coating component of a 400-type die-cutting and coating integrated machine according to this utility model. Figure 1 ;

[0027] Figure 4 This is a schematic diagram of the structure of the coating component of a 400-type die-cutting and coating integrated machine according to this utility model. Figure 2 ;

[0028] Figure 5 This is a schematic diagram of the drying component of a 400-type die-cutting and coating integrated machine according to the present invention;

[0029] Figure 6 This is a partial structural schematic diagram of a 400-type die-cutting and coating integrated machine according to the present invention;

[0030] Figure 7 This is a schematic diagram of the structure of the second correction unit of a 400-type die-cutting and coating integrated machine according to the present invention;

[0031] Reference numerals: 1. Feeding assembly; 101. Feeding frame; 102. Feeding roller; 103. Telescopic cylinder one; 104. Hook plate; 105. Rotating shaft; 106. Rotating bearing; 107. Limiting cylinder; 108. Transmission gear; 109. Central gear; 110. Drive gear; 111. Brake; 112. Feeding auxiliary roller; 2. Coating assembly; 201. Coating frame; 202. Glue-applying roller; 203. Glue-scraping roller; 204. Baffle; 205. Receiving plate; 206. Connecting plate; 207. Glue-scraping slider; 208. Glue-scraping slide rail; 209. Telescopic cylinder two; 210. Glue-receiving bowl; 211. Coating auxiliary roller; 3. Drying assembly; 31. Oven; 32. Ventilation channel; 33. Fan 34. Drying roller; 4. Coating assembly; 41. Laminating frame; 42. Upper roller; 43. Lower roller; 44. Roller frame; 45. Laminating motor; 46. Upper roller; 47. Lower roller cutter; 5. Correction assembly; 501. Correction unit one; 502. Correction unit two; 503. Correction roller; 504. Guide plate; 505. Correction slider; 506. Correction guide rail; 507. Connecting rod; 508. Correction motor; 509. Mounting plate; 510. Rotating motor; 511. Correction auxiliary roller; 6. Slicing and collecting assembly; 61. Conveying table; 62. Roller; 63. Conveyor belt; 64. Frame; 65. Mounting cover; 7. Rewinding and collecting assembly; 71. Rewinding roller; 72. Rewinding motor; 8. Control box. Detailed Implementation

[0032] The technical solution of this utility model will be further described below with reference to the accompanying drawings and embodiments.

[0033] Unless otherwise defined, the technical or scientific terms used in this utility model shall have the ordinary meaning understood by one of ordinary skill in the art to which this utility model pertains. The terms "first," "second," and similar terms used in this utility model do not indicate any order, quantity, or importance, but are merely used to distinguish different components. Terms such as "comprising" or "including" mean that the element or object preceding the word encompasses the elements or objects listed following the word and their equivalents, without excluding other elements or objects. Terms such as "connected" or "linked" are not limited to physical or mechanical connections, but can include electrical connections, whether direct or indirect. Terms such as "upper," "lower," "left," and "right" are used only to indicate relative positional relationships; when the absolute position of the described object changes, the relative positional relationship may also change accordingly.

[0034] Example

[0035] Please see Figure 1-7This utility model provides a 400-type die-cutting and coating integrated machine, including a feeding component 1, a scraping component 2 on one side of the feeding component 1, a drying component 3 on one side of the scraping component 2, a coating component 4 on one side of the drying component 3, a deviation correction component 5 at the front end of the coating component 4, a slicing and collecting component 6 at the rear end of the coating component 4, and a winding and collecting component 7 above and below the coating component 4.

[0036] The feeding assembly 1 includes a feeding frame 101, on which a feeding roller 102, two telescopic cylinders 103, and two hook plates 104 are mounted. The two hook plates 104 are connected to one side of the feeding frame 101 via rotating shafts 105, and are hinged to the two telescopic cylinders 103 respectively. Both ends of the feeding roller 102 are equipped with rotating bearings 106, which are fitted with slots on the feeding frame 101. A limit cylinder 107 is positioned above the slots. When the limit cylinder 107 is activated, its telescopic end extends and presses against the rotating bearing 106, preventing the feeding roller 102 from moving.

[0037] A gear set is also connected to the end of the shaft of the feeding roller 102. The gear set includes a transmission gear 108, a central gear 109, and a drive gear 110. The drive gear 110 is connected to a brake 111, which is fixed to the feeding frame 101. When the brake 111 brakes, it stops the drive gear 110 from rotating. Through the transmission action of the central gear 109, the transmission gear 108 is stopped from rotating. Two feeding auxiliary rollers 112 are also provided on the other side of the feeding frame. The feeding auxiliary rollers 112 support the base material and are used to transport the base material to the next production step.

[0038] The coating assembly 2 includes a coating frame 201, on which a coating roller 202 and a scraper roller 203 are mounted. The scraper roller 203 is positioned below the coating roller 202. A baffle 204 is mounted on one side of the coating roller 202, and a receiving plate 205 is mounted on the other side of the coating roller 202. Figure 4 As shown, a rotating rod is connected to the bottom of the receiving plate 205 via a rack and gear. A handle is fixedly connected to one end of the rotating rod. When the handle is pulled, the receiving plate 205 is lifted through the meshing of the gear and rack, and excess glue flows into the glue receiving bowl 210 below.

[0039] Both ends of the scraper roller 203 are connected to the connecting plate 206. The back of the connecting plate 206 is fixedly connected to the scraper slider 207, which is connected to the scraper rail 208. The scraper rail 208 is fixed to the scraper frame 201. The top of the connecting plate 206 is fixedly connected to the output end of the telescopic cylinder 209, which is connected to the scraper frame 201. The gap between the scraper roller 203 and the coating roller 202 is adjusted by the telescopic movement of the telescopic cylinder 209, thus controlling the coating thickness. The stability during the adjustment process is improved by the scraper slider 207 and the scraper rail 208.

[0040] A glue receiving bowl 210 is provided below the glue coating roller 202 and the baffle 204. A scraping auxiliary roller 211 is provided below and on one side of the glue receiving bowl 210. The scraping auxiliary roller 211 supports the base material and is used to transport the base material to the next production step.

[0041] The drying assembly 3 includes several interconnected ovens 31. A ventilation channel 32 is provided above each oven 31. One end of the air inlet of the ventilation channel 32 is connected to a fan 33. Multiple air outlets are provided on the ventilation channel 32, each connected to one of the ovens 31. The fan 33 ventilates the ovens 31 through the ventilation channel 32 to dry the coated base material. Multiple drying rollers 34 are provided at the entrance and inside each oven 31. The drying rollers 34 support the base material and are used to transport it to the next production step.

[0042] The coating assembly 4 includes a bonding frame 41 with multiple bonding roller groups. During operation, different coating substances are installed on the upper roller 42 of each bonding roller group for different coating printing processes on the base material. After processing by different bonding roller groups, the material is wound up by one of the take-up rollers 71. Each bonding roller group includes an upper roller 42 and a lower roller 43, both of which are connected to the roller frame 44. The upper roller 42 is driven by a bonding motor 45, and the coating substance installed on the upper roller 42 further coats the base material. The lower roller 43 provides support and assistance. A cutter roller group is provided at the end of the bonding frame 41. The cutter roller group includes an upper roller 46 and a lower cutter 47, with the lower cutter used to cut the processed base material.

[0043] The correction assembly 5 includes a correction unit 1 501 disposed on one side of the bonding roller and a correction unit 2 502 disposed above the correction unit 1 501. The correction unit 2 502 includes a correction roller 503, the end of which is fixedly connected to a guide plate 504. The guide plate 504 is connected to a correction slider 505, which is connected to a correction guide rail 506. The guide plate 504 is also connected to a connecting rod 507, which is connected to a correction motor 508. The correction motor 508 is fixed to a mounting plate 509, which is fixed to the bonding frame. A rotary motor 510 is also disposed on the guide plate 504. The output end of the rotary motor 510 is connected to the correction roller 503. The rotary motor 510 drives the correction roller 503 to rotate, thereby conveying and correcting the base material. Sensors are also installed on the bonding frame 41. When the base material shifts, the sensors transmit the information to the control box 8. The control box 8 controls the correction motor 508 to rotate forward or backward, which in turn drives the connecting rod 507 to rotate. This causes the guide plate 504 to swing left and right on the correction guide rail 506 via the correction slider 505 for correction. Correction auxiliary rollers 511 are installed on both sides below the correction unit 501. The correction unit 501 is a mature correction device in the field, which corrects the material by swinging the correction shaft, and will not be described in detail here.

[0044] The slicing and receiving assembly 6 includes a conveyor table 61 located at the end of the bonding frame 41. A roller 62 is located at the rear end of the conveyor table 61, and a conveyor belt 63 is located at the rear end of the roller 62. The conveyor belt 63 is mounted on a frame 64 and is driven by a conveyor motor, which is housed within a mounting cover 65. The winding and receiving assembly 7 includes multiple winding rollers 71 located above and below the bonding roller assembly. The winding rollers 71 are driven to rotate and wind up the material by a winding motor 72.

[0045] A control box 8 is also provided on one side of the coating assembly 4. The control box 8 is used to control the operation and shutdown of multiple cylinders and motors in this equipment.

[0046] In practical use, the base material is placed on the hook plate 104. The extension and retraction of the telescopic cylinder 103 lifts the hook plate 104 upwards, placing the base material onto the feeding frame 101. It then slides into the slot, where the limiting cylinder 107 above the slot locks the rotating bearings 106 at both ends of the base material, thus enabling the feeding roller 102 to feed the material. The raw material on the base material enters the coating frame 201 via the feeding auxiliary roller 112. It is then transferred between the coating roller 202 and the scraping roller 203 via the two auxiliary coating rollers 211 below and to the side. Finally, it is transferred to the drying oven 31 via the receiving plate 205. Adhesive is poured above the baffle 204, and the material is coated... The raw material between roller 202 and scraper roller 203 is coated with adhesive. After completion, the excess adhesive enters the adhesive receiving bowl 210. The base material after entering the drying oven 31 enters the bonding frame 41 through multiple drying rollers 34. During this process, the fan 33 dries the base material. The base material entering the bonding frame 41 is corrected by the first correction unit 501 or the second correction unit 502. Then it enters different bonding roller groups for coating processing. After that, it is wound up by an upper or lower winding roller 71 to complete the processing; or it is cut by the last roller cutter roller group and discharged through the conveyor table 61 and conveyor belt 63 to complete the processing.

[0047] Therefore, this utility model adopts the above-mentioned 400-type die-cutting and coating integrated machine, which improves work efficiency by setting up a split structure of feeding component, scraping component, drying component, coating component and winding component; improves drying efficiency by setting up multiple drying ovens; and improves the practicality of the equipment by setting up two methods of winding and slicing to be suitable for processing products of various specifications.

[0048] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of this utility model and not to limit it. Although the utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can still be made to the technical solution of this utility model, and these modifications or equivalent substitutions cannot cause the modified technical solution to deviate from the spirit and scope of the technical solution of this utility model.

Claims

1. A 400-type die-cutting and coating integrated machine, characterized in that: The device includes a feeding assembly, a coating assembly on one side of the feeding assembly, a drying assembly on one side of the coating assembly, a coating assembly on one side of the drying assembly, a deviation correction assembly at the front end of the coating assembly, a slicing and collecting assembly at the rear end of the coating assembly, and winding and collecting assemblies above and below the coating assembly.

2. The 400-type die-cutting and coating integrated machine according to claim 1, characterized in that: The feeding assembly includes a feeding frame, on which feeding rollers, two telescopic cylinders and two hook plates are provided. The two hook plates are connected to one side of the feeding frame via a rotating shaft, and the two hook plates are respectively hinged to the two telescopic cylinders. Both ends of the feeding roller are provided with rotating bearings, which are adapted to the slots of the feeding frame. A limit cylinder is provided above the slot. The end of the shaft of the feeding roller is also connected to a gear set, which is connected to a brake, and the brake is fixed on the feeding frame. A feeding auxiliary roller is also provided on the other side of the feeding frame.

3. The 400-type die-cutting and coating integrated machine according to claim 2, characterized in that: The coating assembly includes a coating frame, on which a coating roller and a scraper roller are mounted. The scraper roller is positioned below the coating roller. A baffle is mounted on one side of the coating roller, and a receiving plate is mounted on the other side of the coating roller. Both ends of the scraper roller are connected to the connecting plate. The back of the connecting plate is fixedly connected to the scraper slider. The scraper slider is connected to the scraper rail. The scraper rail is fixed on the scraping frame. The top of the connecting plate is fixedly connected to the output end of the telescopic cylinder two. The telescopic cylinder two is connected to the scraping frame.

4. The 400-type die-cutting and coating integrated machine according to claim 3, characterized in that: A glue-receiving bowl is provided below the glue-applying roller and the baffle, and a scraping auxiliary roller is provided below and on one side of the glue-receiving bowl.

5. A 400-type die-cutting and coating integrated machine according to claim 4, characterized in that: The drying assembly includes several connected drying ovens, and a ventilation channel is provided above the drying ovens. One end of the air inlet of the ventilation channel is connected to a fan, and multiple air outlets are provided on the ventilation channel, which are respectively connected to the drying ovens. The oven is equipped with multiple drying rollers at its entrance and inside.

6. A 400-type die-cutting and coating integrated machine according to claim 5, characterized in that: The coating assembly includes a bonding frame, on which multiple bonding roller groups are arranged. Each bonding roller group includes an upper roller and a lower roller. The lower roller and the upper roller are both connected to the roller frame. The upper roller is driven by a bonding motor. The end of the bonding frame is provided with a roller cutter assembly, which includes an upper roller and a lower roller cutter.

7. A 400-type die-cutting and coating integrated machine according to claim 6, characterized in that: The correction assembly includes a correction unit one disposed on one side of the bonding roller and a correction unit two disposed above the correction unit one. The correction unit two includes a correction roller, the end of which is fixedly connected to a guide plate. The guide plate is connected to a correction slider, which is connected to a correction guide rail. The guide plate is also connected to a connecting rod, which is connected to a correction motor. The correction motor is fixed to a mounting plate, which is fixed to the bonding frame. The guide plate is also equipped with a rotary motor, and the output end of the rotary motor is connected to the correction roller. Correction auxiliary rollers are provided on both sides below the first correction unit.

8. A 400-type die-cutting and coating integrated machine according to claim 7, characterized in that: The slice receiving assembly includes a conveyor table disposed at the end of the bonding frame. A roller is disposed at the rear end of the conveyor table, and a conveyor belt is disposed at the rear end of the roller. The conveyor belt is disposed on the frame and is driven by a conveyor motor.

9. A 400-type die-cutting and coating integrated machine according to claim 7, characterized in that: The winding and taking-up assembly includes a plurality of winding rollers disposed above and below the bonding roller group, and the winding rollers are driven to rotate and wind up by a winding motor.

10. A 400-type die-cutting and coating integrated machine according to claim 9, characterized in that: A control box is also provided on one side of the coating assembly.

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