A full-automatic badge machine

Abstract

The utility model belongs to the field of automation production application, concretely belongs to a kind of full-automatic badge machine, including first base and second base, be provided with cover vibration tray and feeding mechanism on the first base, the feeding mechanism whole is located in the upper portion of cover vibration tray, be provided with longitudinal guide rail and transverse support on the feeding mechanism, the transverse support is connected sliding in longitudinal guide rail lower part, be provided with propelling motor on the transverse support, the propelling motor promotes the movement of entire transverse support on longitudinal guide rail, be provided with multiple feeding cylinders below the propelling motor.

Description

Technical Field

[0001] This utility model belongs to the field of automated production applications, specifically a fully automatic badge machine. Background Technology

[0002] With the rapid development of the modern cultural and entertainment industry, badges, as a form of individual expression, are printed with various graphics and patterns. As a result, badges are highly favored by young people. To meet the huge application demand, various badge machines have emerged. However, in the actual production process of badges, the following specific technical problems exist: 1. Fully automatic badge machines generally have many components, the equipment has strict site requirements, and it is inconvenient to transport, install, and adjust. Utility Model Content

[0003] To address the problems mentioned in the background section, a fully automatic badge machine is proposed, comprising a first base and a second base. The first base is equipped with a cover vibrating plate and a feeding mechanism. The feeding mechanism is located on the upper part of the cover vibrating plate and is equipped with a longitudinal guide rail and a transverse support. The transverse support is engaged and slidably mounted on the lower part of the longitudinal guide rail. A propulsion motor is installed on the transverse support, which drives the entire transverse support to move on the longitudinal guide rail. Multiple feeding cylinders are located below the propulsion motor.

[0004] Preferably, a bottom cover vibrating plate is also provided near the cover vibrating plate. The cover vibrating plate and the bottom cover vibrating plate are used to transport the cover and the bottom cover, respectively. Both the cover vibrating plate and the bottom cover vibrating plate are connected to a conveying channel. The feeding cylinder is equipped with a feeding suction cup. By raising and lowering the feeding cylinder, the material inside the conveying channel is taken out.

[0005] Preferably, a turntable is provided on the second base, and a cover upper mold material frame is provided on the horizontal side of the turntable. An upper mold material transfer mechanism is provided on the upper part of the cover upper mold material frame. The upper mold material transfer mechanism is provided with a first upper mold moving cylinder. The first upper mold moving cylinder is fixed to the upper mold material transfer mechanism by a slide rail and moves horizontally by the slide rail.

[0006] Preferably, a second upper mold moving cylinder is connected to one side of the first upper mold moving cylinder, and an upper mold suction cup is connected to the lower part of the second upper mold moving cylinder. The cylinder connecting rod on the second upper mold moving cylinder drives the upper mold suction cup to move in the vertical direction, which works with the first upper mold moving cylinder to complete the material picking of the upper mold frame, and the upper mold is placed inside the turntable by the upper mold suction cup.

[0007] Preferably, the turntable is provided with multiple CCD recognition cameras in the middle, and the CCD recognition cameras 204 identify and record whether the materials inside the lower turntable are correctly placed.

[0008] Preferably, a straightening cylinder is provided on the upper part of one side of the upper mold material transfer mechanism, a straightening rotating rod is installed on one side of the straightening cylinder, and a rotating rod suction cup is installed below the straightening rotating rod. The rotating rod suction cup rotates and straightens the material that is not placed in the correct position inside the turntable.

[0009] Preferably, a riveting cylinder is provided near the side of the straightening cylinder, and the riveting cylinder performs overall riveting on the material after it has been straightened in the turntable by the rotating rod suction cup.

[0010] Preferably, a finished product picking mechanism is provided at one end of the riveting cylinder. The finished product picking mechanism includes a picking cylinder and a picking magnetic head is installed at the lower part of the picking cylinder. The picking magnetic head will contact and pick up the finished product material after it has been riveted by the riveting cylinder inside the turntable.

[0011] Preferably, a conveyor belt is provided on the side of the material-receiving cylinder away from the turntable, and the conveyor belt is used to transport finished materials.

[0012] Preferably, a control terminal and a display terminal are provided on the upper part of the second base. The control terminal is internally connected to the inside of the first base via a cable, so that the feeding mechanism on the first base and the control terminal form a linkage control. The display terminal is used to display various production parameters of the entire badge machine, including production quantity and production speed. Both the bottom of the first base and the second base are provided with sliding wheels and fixed seats.

[0013] Compared with the prior art, this utility model provides a fully automatic badge machine with the following advantages: 1. By modularly disassembling the entire badge machine, the structure of the entire badge machine is simplified to the greatest extent, resulting in a small space occupation and suitability for large-scale use.

[0014] 2. The feeding mechanism set on the first base, combined with the transverse support frame and the longitudinal guide rail, can adjust the longitudinal movement distance and the distance between the first base and the second base according to the processing and production needs, so as to meet the requirements of various production specifications and facilitate installation and adjustment. Attached Figure Description

[0015] The accompanying drawings, which are included to provide a further understanding of this application and form part of this application, illustrate exemplary embodiments and are used to explain this application, but do not constitute an undue limitation of this application. In the drawings:

[0016] Figure 1 This is an overall view of an embodiment of the present utility model.

[0017] Figure 2 This is a side view of the overall embodiment of this utility model.

[0018] Figure 3 for Figure 2 Side view showing the second base hidden in the middle.

[0019] Figure 4 This is a view showing the first base hidden in an embodiment of this utility model.

[0020] Figure 5 for Figure 4 A magnified view of a portion of the image from direction A.

[0021] Figure 6 This is a perspective view of the side view after the first base is hidden in an embodiment of this utility model.

[0022] Figure 7 for Figure 6 A magnified view of the area in direction B.

[0023] Figure 8 for Figure 7 A top-down view of the entire site.

[0024] Figure Labels

[0025] 1-First base; 101-Cover vibratory feeder; 102-Conveying channel; 1021-Cover; 103-Feeding mechanism; 1031-Longitudinal guide rail; 1032-Transverse support frame; 1033-Propulsion motor; 1034-Feeding cylinder; 1035-Feeding suction cup; 104-Bottom cover vibratory feeder; 2-Second base; 201-Turntable; 202-Cover upper mold material frame; 203-Upper mold transfer mechanism; 2031-First base; 1021-Turntable; 1032-Cover upper mold material frame; 1033-Conveying channel; 1021-Cover; 1032-Feeding mechanism; 1033-Longitudinal guide rail; 1034-Longitudinal guide rail; 1035-Transverse support frame; 1036-Propulsion motor; 1037-Feeding cylinder; 1038-Feeding suction cup; 1039-Bottom cover vibratory feeder; 1030-Second base; 1031-Turntable; 1032-Cover upper mold material frame; 1033-Feeding channel; 104-Feeding mechanism; 105-Longitudinal guide rail; 106-Longitudinal guide rail; 1032-Transverse support frame; 1033-Propulsion motor; 1034-Feeding cylinder; 1035-Feeding suction cup; 104-Bottom cover vibratory feeder; 105-Second base; 106-Turntable; 107-Cover upper mold material frame; 108-Upper mold material transfer mechanism; 109-Second base; 10 1. Upper mold moving cylinder; 2032. Slide rail; 2033. Second upper mold moving cylinder; 2034. Upper mold suction cup; 204. CCD recognition camera; 205. Correction cylinder; 2051. Correction rotating rod; 2052. Rotating rod suction cup; 206. Riveting cylinder; 207. Finished product picking mechanism; 2071. Picking cylinder; 2072. Picking magnetic head; 208. Conveyor belt; 209. Control terminal; 210. Display terminal; Detailed Implementation

[0026] The technical solution of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are some embodiments of this utility model, but not all embodiments.

[0027] The components of the present invention embodiments described and shown in the accompanying drawings can typically be arranged and designed in a variety of different configurations. Therefore, the following detailed description of the embodiments of the present invention provided in the drawings is not intended to limit the scope of the claimed invention, but merely to illustrate selected embodiments of the invention.

[0028] Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.

[0029] In the description of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0030] It should be noted that the terms "comprising," "including," or any other variations thereof are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. In this specification, illustrative expressions of the above terms do not necessarily refer to the same embodiments or examples. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.

[0031] like Figure 1-8 As shown, a fully automatic badge machine is characterized by comprising a first base 1 and a second base 2. The first base 1 is provided with a cover vibrating plate 101 and a feeding mechanism 103. The feeding mechanism 103 is located on the upper part of the cover vibrating plate. The feeding mechanism 103 is provided with a longitudinal guide rail 1031 and a transverse support 1032. The transverse support 1032 is engaged and slidably mounted on the lower part of the longitudinal guide rail 1031. A propulsion motor 1033 is installed on the transverse support 1032. The propulsion motor 1033 pushes the entire transverse support 1032 to move on the longitudinal guide rail 1031. Multiple feeding cylinders 1034 are provided below the stepper motor 1033.

[0032] Near the cover vibratory feeder 101, a bottom cover vibratory feeder 104 is also provided. The cover vibratory feeder 101 and the bottom cover vibratory feeder 104 are used to transport the cover 1021 and the bottom cover, respectively. Both the cover vibratory feeder 101 and the bottom cover vibratory feeder 104 are connected to a conveying channel 102. Each feeding cylinder 1034 is equipped with a feeding suction cup 1035. By raising and lowering the feeding cylinder 1034, the material inside the conveying channel 102 is taken out. A turntable 201 is provided on the second base 2. A cover upper mold material frame 202 is provided on the horizontal side of the turntable 201. An upper mold transfer mechanism 203 is provided on the upper part of the cover upper mold material frame. The upper mold transfer mechanism 203 is equipped with a first upper mold moving cylinder 2031. The first upper mold moving cylinder 2031 is fixed to the upper mold transfer mechanism by a slide rail 2032. The first upper mold moving cylinder 2031 moves horizontally by the slide rail 2032. A second upper mold moving cylinder 2033 is connected to one side of the first upper mold moving cylinder 2031. An upper mold suction cup 2034 is connected to the lower part of the second upper mold moving cylinder 2033. The cylinder connecting rod on the second upper mold moving cylinder 2033 drives the upper mold suction cup 2034 to move vertically, cooperating with the first upper mold moving cylinder 2031 to pick up the upper mold material frame 202 and place the upper mold inside the turntable 201 via the upper mold suction cup 2034. Multiple CCD recognition cameras 204 are installed in the middle of the turntable 201. The CCD recognition cameras 204 identify and record whether the material placement inside the lower turntable 201 is correct. A straightening cylinder 205 is provided on the upper part of one side of the upper mold material transfer mechanism 203. A straightening rotating rod 2051 is installed on one side of the straightening cylinder 205, and a rotating rod suction cup 2052 is installed below the straightening rotating rod 2051. The rotating rod suction cup 2052 rotates and straightens materials that are not placed in the correct position inside the turntable 201. A riveting cylinder 206 is provided near the straightening cylinder 205. The riveting cylinder 206 rivets the material after it has been straightened in the turntable 201 by the rotating rod suction cup 2052. A finished product picking mechanism 207 is provided at one end of the riveting cylinder 206. The finished product picking mechanism 207 includes a picking cylinder 2071. A picking magnetic head 2072 is installed at the lower part of the picking cylinder 2071. The picking magnetic head 2072 contacts and picks up the finished material after it has been riveted by the riveting cylinder 206 inside the turntable 201. A conveyor belt 208 is provided on the side of the material handling cylinder 2071 away from the turntable 201, and the conveyor belt 208 is used to transport finished materials.The second base 2 is equipped with a control terminal 209 and a display terminal 210 on its upper part. The control terminal 209 is connected to the inside of the first base through a cable, so that the feeding mechanism 103 on the first base and the control terminal 209 form a linkage control. The display terminal 210 is used to display various production parameters of the entire badge machine, including production quantity and production speed. The bottom of the first base 1 and the second base 2 are both equipped with sliding wheels and fixed seats.

[0033] Working principle description: The watch cover and bottom cover are fed into the vibrating plate 101 and vibrating plate 104, respectively. They are conveyed to the side of the second base 2 near the turntable 201 through the conveying channel 102. The corresponding material is picked up by the feeding suction cup 1035 and moved to the upper part of the front end of the turntable 201 by the stepper motor 1033 along the longitudinal guide rail 1031. The material is then fed into the turntable 201 by the feeding cylinder 1034. The upper mold is picked up from the upper mold frame 202 of the watch cover by the upper mold transfer mechanism 203 and placed on the turntable (with the watch cover). The upper mold is photographed and identified by the CCD recognition camera 204. If the placement angle and position are different from the actual calibration state, it is reported to the control terminal 209. The control terminal 209 feeds back to the correction cylinder 205 to adjust the placement of the upper mold that does not meet the calibration state. After correction, the overall riveting of the badge is completed by the riveting cylinder 206. Finally, the finished product material is fed into the conveyor belt 208 through the finished product picking mechanism 207.

[0034] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

Claims

1. A fully automatic badge machine, characterized in that: It includes a first base and a second base. The first base is equipped with a watch cover vibrating plate and a feeding mechanism. The feeding mechanism is located on the upper part of the watch cover vibrating plate. The feeding mechanism is equipped with a longitudinal guide rail and a transverse support. The transverse support is engaged and slidably mounted on the lower part of the longitudinal guide rail. A propulsion motor is installed on the transverse support. The propulsion motor pushes the entire transverse support to move on the longitudinal guide rail. Multiple feeding cylinders are arranged below the propulsion motor.

2. The fully automatic badge machine as described in claim 1, characterized in that: Near the vibratory feeder for the cover, there is also a vibratory feeder for the bottom cover. The vibratory feeder for the cover and the vibratory feeder for the bottom cover are used to transport the cover and the bottom cover respectively. Both the vibratory feeder for the cover and the vibratory feeder for the bottom cover are connected to a conveying channel. The feeding cylinder is equipped with a feeding suction cup. By raising and lowering the feeding cylinder, the material inside the conveying channel is taken out.

3. The fully automatic badge machine as described in claim 1, characterized in that: A turntable is provided on the second base, and a cover upper mold material frame is provided on the horizontal side of the turntable. An upper mold material transfer mechanism is provided on the upper part of the cover upper mold material frame. The upper mold material transfer mechanism is provided with a first upper mold moving cylinder. The first upper mold moving cylinder is fixed to the upper mold material transfer mechanism by a slide rail and moves horizontally by the slide rail.

4. The fully automatic badge machine as described in claim 3, characterized in that: A second upper mold moving cylinder is connected to one side of the first upper mold moving cylinder. An upper mold suction cup is connected to the lower part of the second upper mold moving cylinder. The cylinder connecting rod on the second upper mold moving cylinder drives the upper mold suction cup to move in the vertical direction. It works with the first upper mold moving cylinder to complete the material picking of the upper mold frame of the cover, and places the upper mold inside the turntable through the upper mold suction cup.

5. A fully automatic badge machine as described in claim 3, characterized in that: The turntable is equipped with multiple CCD recognition cameras in the middle, which identify and record whether the materials inside the lower turntable are correctly placed.

6. A fully automatic badge machine as described in claim 3, characterized in that: A straightening cylinder is provided on the upper part of one side of the upper mold material transfer mechanism. A straightening rotating rod is installed on one side of the straightening cylinder. A rotating rod suction cup is installed below the straightening rotating rod. The rotating rod suction cup rotates and straightens the material that is not placed in the correct position inside the turntable.

7. A fully automatic badge machine as described in claim 6, characterized in that: A riveting cylinder is provided near the side of the straightening cylinder. The riveting cylinder performs overall riveting on the material after it has been straightened in the turntable by the rotating rod suction cup.

8. The fully automatic badge machine as described in claim 7, characterized in that: A finished product picking mechanism is provided on one end of the riveting cylinder. The finished product picking mechanism includes a picking cylinder and a picking magnetic head is installed at the lower part of the picking cylinder. The picking magnetic head will contact and pick up the finished product material after it has been riveted by the riveting cylinder inside the turntable.

9. A fully automatic badge machine as described in claim 8, characterized in that: A conveyor belt is provided on the side of the material handling cylinder away from the turntable, and the conveyor belt is used to transport finished materials.

10. A fully automatic badge machine as described in claim 1, characterized in that: The second base is equipped with a control terminal and a display terminal. The control terminal is connected to the inside of the first base via a cable, so that the feeding mechanism on the first base and the control terminal are linked for control. The display terminal is used to display various production parameters of the entire badge machine, including production quantity and production speed. Both the first base and the bottom of the second base are equipped with sliding wheels and fixed seats.

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