Integrated twist cloth

By designing the base fabric, front terry layer, and back terry layer structure of the integrated twisted fabric, the problem of low efficiency in existing technologies that require composite processing to produce double-sided terry twisting is solved. This achieves a double-sided terry twisting effect with a tight structure, high strength, good abrasion resistance, and excellent breathability, making it suitable for the apparel industry.

CN224299535UActive Publication Date: 2026-05-29CHANGSHU HEGUI NEEDLE TEXTILE CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
CHANGSHU HEGUI NEEDLE TEXTILE CO LTD
Filing Date
2025-04-16
Publication Date
2026-05-29

AI Technical Summary

Technical Problem

In existing technologies, the fabrication of double-sided terry loops requires compounding, and the efficiency of use needs to be improved.

Method used

An integrated twisted fabric was designed, including a base fabric, a front terry layer, and a back terry layer. By pulling the twisted loops on the base fabric, a double-sided terry layer is formed. The structure features alternating recessed and flat sections on the front and back sides to form a wave-like structure, achieving a double-sided terry twisting effect.

Benefits of technology

It achieves double-sided terry twisting without the need for compounding, and features a compact structure, high strength, good abrasion resistance, beautiful appearance, and breathability, making it suitable for clothing applications under conditions of frequent bending and folding.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN224299535U_ABST
    Figure CN224299535U_ABST
Patent Text Reader

Abstract

The utility model discloses an integrated twist cloth relates to integrated twist cloth technical field, including twist cloth body, the twist cloth body includes core layer, the core layer includes base cloth, positive face terry layer and back terry layer, utilizes twist terry to pull back and forth on base cloth and forms positive face terry layer and back terry layer, the positive face terry layer distribution is in the upper surface of base cloth, back terry layer distribution is in the lower surface of base cloth, the base cloth includes reinforcing portion and hygroscopic part, and reinforcing portion and hygroscopic part all are provided with a plurality of, the positive face terry layer back to base cloth one side forms positive face recessed part and positive face flat part, and positive face recessed part and positive face flat part all are provided with a plurality of. The integrated twist cloth, through setting up base cloth, positive face terry layer and back terry layer etc. Structure, form double -faced terry twist effect, make the product reach integrated effect, need not compound to reach double -faced terry twist, have compact structure, high strength, wear resistance is good and appearance beautiful etc. Characteristic.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This utility model relates to the field of integrated twisted fabric technology, and particularly to integrated twisted fabric. Background Technology

[0002] If one end of the spun yarn is held while the other end rotates, yarn is formed; this process is called twisting. Twisting is the process of using rotational motion to twist the drawn sliver, much like wringing out a towel while washing your face, to fix the longitudinal connections between the fibers. Each rotation of the sliver around its axis is called adding a "twist." Twisting utilizes the bending and twisting of fibers. Bending causes coiling, while twisting creates twist. If one end of the fiber sliver is fixed and the other end is twisted, with a certain tension, twist is produced. Without tension, the twisting of the fiber may turn into bending, and the fiber sliver will twist into a braided shape.

[0003] In existing technologies, compounding is usually required to produce double-sided terry loops with twisting, which requires improvement in efficiency.

[0004] Therefore, it is necessary to propose an integrated twisted fabric to solve the above problems. Utility Model Content

[0005] The purpose of this invention is to provide an integrated twisted fabric to solve the problem that in the prior art, it is usually necessary to composite the fabric to make double-sided terry twisted fabric, which results in a lower efficiency.

[0006] To achieve the above objectives, this utility model provides the following technical solution: an integral twisted fabric, comprising a twisted fabric body, the twisted fabric body comprising a core layer, the core layer comprising a base fabric, a front loop layer and a back loop layer, the front loop layer and the back loop layer being formed by repeatedly pulling the twisted loops back and forth on the base fabric, the front loop layer being distributed on the upper surface of the base fabric, and the back loop layer being distributed on the lower surface of the base fabric.

[0007] Preferably, the base fabric includes a reinforcing portion and a moisture-absorbing portion, and multiple reinforcing portions and moisture-absorbing portions are provided, with the reinforcing portions and moisture-absorbing portions being distributed alternately.

[0008] Preferably, the side of the front terry layer facing away from the base fabric forms a front recess and a front flat portion, and multiple front recesses and front flat portions are provided, with overlapping portions of the front recesses and front flat portions.

[0009] Preferably, the front recess is arc-shaped.

[0010] Preferably, the back loop layer has a back recess and a back flattened portion on the side facing away from the base fabric, and multiple back recesses and back flattened portions are provided, with the back recesses and back flattened portions interspersed.

[0011] Preferably, the recessed portion on the back is arc-shaped.

[0012] Preferably, the front recesses and the back recesses are staggered.

[0013] The technical effects and advantages of this utility model are as follows:

[0014] 1. This utility model forms a double-sided loop twisting effect by setting a base fabric, a front loop layer and a back loop layer, so that the product achieves a one-piece effect. Double-sided loop twisting can be achieved without compounding. It has the characteristics of compact structure, high strength, good wear resistance and beautiful appearance.

[0015] 2. By setting a front concave part, a front flat part, a back concave part, and a back flat part, a wave-like structure is formed to improve the breathability.

[0016] 3. The front and back recesses are staggered to ensure the overall structural strength of the integral twisted fabric under frequent bending and wrinkling conditions when used in clothing and other fields. In addition, the localized differential twisting creates thickness differences. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the integrated twisted fabric structure of this utility model.

[0018] Figure 2 This utility model Figure 1 Enlarged structural diagram of the structure at point A in the middle.

[0019] Figure 3 This is a schematic diagram of the manufacturing structure of the integrated twisted fabric of this utility model.

[0020] In the diagram: 1. Twisted fabric body; 2. Base fabric; 201. Reinforcing part; 202. Moisture-absorbing part; 3. Front terry layer; 301. Front recessed part; 302. Front flat part; 4. Back terry layer; 401. Back recessed part; 402. Back flat part. Detailed Implementation

[0021] This utility model provides, for example Figures 1-3 The integral twisted fabric shown includes a twisted fabric body 1, which includes a core layer. The core layer includes a base fabric 2, a front loop layer 3, and a back loop layer 4. The front loop layer 3 is distributed on the upper surface of the base fabric 2, and the back loop layer 4 is distributed on the lower surface of the base fabric 2.

[0022] Specifically, during the weaving process, the twisted loops that form the front loop layer 3 are pulled to the back loop layer 4 by the needle tongue, forming a double-sided loop twisting effect, so that the product achieves a one-piece effect. Double-sided loop twisting can be achieved without lamination, and it has the characteristics of tight structure, high strength, good wear resistance and beautiful appearance.

[0023] In actual use, the following operating steps are included:

[0024] I. Raw material preparation: Select appropriate fiber raw materials, such as polyester monofilament, polyamide microfiber nylon composite yarn and nylon monofilament, etc. These raw materials have different physical and chemical properties, which can meet the strength and appearance requirements of the integrated twisted fabric.

[0025] 2. Yarn guiding: The polyester monofilament, polyamide microfiber nylon composite yarn and nylon monofilament are manually guided to form yarn, and the flatness and tension of the fiber yarn are kept within an appropriate range to ensure the quality of subsequent twisting and weaving.

[0026] 3. Twisting: The yarn is fed into a twisting machine, and the twisting machine's rotation and tension are used to adjust the yarn's twist error. During twisting, the twisting temperature and speed need to be controlled to obtain the desired twist and yarn strength. Twisting causes the fibers in the yarn to arrange themselves in a spiral shape, tightly binding together, thereby improving the yarn's strength and stability.

[0027] Fourth, impurity removal: The twisted yarn is treated to remove impurities and stray yarns to ensure the quality of subsequent weaving.

[0028] 5. Weaving: The treated yarn is fed into the loom for weaving.

[0029] VI. Processing and shaping: Further processing and shaping, including high-temperature dyeing, high-temperature fiber opening, rewashing, high-temperature drying, and high-temperature setting.

[0030] VII. Post-processing: Post-processing of the finished fabric as needed, such as cutting, sewing, and packaging, to meet the requirements of the final product.

[0031] By following the steps above, a one-piece twisted fabric with excellent performance and appearance can be produced. It should be noted that in actual production, the production process parameters need to be adjusted and optimized based on specific equipment conditions, raw material characteristics, and product requirements.

[0032] The base fabric 2 includes a reinforcing part 201 and a moisture-absorbing part 202, and multiple reinforcing parts 201 and moisture-absorbing parts 202 are provided. The reinforcing parts 201 and moisture-absorbing parts 202 are distributed alternately. The moisture-absorbing part 202 can be, but is not limited to, polyamide microfiber nylon composite yarn, which has a certain degree of moisture absorption. The reinforcing part 201 can be, but is not limited to, polyester monofilament, which has greater strength, thereby ensuring the strength of the integral twisted fabric. The reinforcing part 201 and the moisture-absorbing part 202 can be sewn together.

[0033] The front terry layer 3 and the back terry layer 4 can use, but are not limited to, nylon monofilament.

[0034] Considering that one-piece twisted fabric is mostly used in the clothing industry, in order to improve the breathability of one-piece twisted fabric, the front terry layer 3 has a front recessed part 301 and a front flat part 302 on the side facing away from the base fabric 2. Multiple front recessed parts 301 and front flat parts 302 are provided. The front recessed part 301 is arc-shaped to ensure the connection strength between the front recessed part 301 and the front flat part 302. The overlapping part of the front recessed part 301 and the front flat part 302 forms a wave-like structure to improve the breathability.

[0035] The back terry layer 4 has a back recess 401 and a back flat part 402 on the side facing away from the base fabric 2. Multiple back recesses 401 and back flat parts 402 are provided. The back recesses 401 are arc-shaped to ensure the connection strength between the back recesses 401 and the back flat parts 402. The back recesses 401 and the back flat parts 402 intersect to form a wave-like structure. The back terry layer 4 is close to the user's body. The wave-like structure prevents the back terry layer 4 from completely sticking to the user's body, which facilitates breathability and heat dissipation.

[0036] The front recessed portion 301 and the back recessed portion 401 are staggered to ensure the overall structural strength of the integral twisted fabric under frequent bending and wrinkling conditions when applied to clothing and other fields. In specific manufacturing, according to the weaving process (the twisted loops that make the front loop layer 3 are pulled to the reverse side to make the back loop layer 4 through the needle tongue, forming a double-sided loop twisting effect), taking the corresponding positions of the front flat portion 302 and the back recessed portion 401 as an example: the front flat portion 302 has more twisted loops, while the twisted loops pulled to the back recessed portion 401 have fewer twisted loops, and with localized differential twisting (such as loop density, etc.), a thickness difference is formed.

Claims

1. An integral twisted fabric, comprising a twisted fabric body (1), characterized in that: The twisted fabric body (1) includes a core layer, which includes a base fabric (2), a front loop layer (3) and a back loop layer (4). The front loop layer (3) and the back loop layer (4) are formed by pulling the twisted loop back and forth on the base fabric (2). The front loop layer (3) is distributed on the upper surface of the base fabric (2), and the back loop layer (4) is distributed on the lower surface of the base fabric (2).

2. The integral twisted fabric according to claim 1, characterized in that: The base fabric (2) includes a reinforcing part (201) and a moisture-absorbing part (202), and multiple reinforcing parts (201) and moisture-absorbing parts (202) are provided, and the reinforcing parts (201) and moisture-absorbing parts (202) are distributed alternately.

3. The integral twisted fabric according to claim 1, characterized in that: The front terry layer (3) has a front recessed portion (301) and a front flat portion (302) on the side facing away from the base fabric (2). Both the front recessed portion (301) and the front flat portion (302) are provided in multiple portions, and the front recessed portion (301) and the front flat portion (302) are intersecting.

4. The integral twisted fabric according to claim 3, characterized in that: The front recess (301) is arc-shaped.

5. The integral twisted fabric according to claim 3, characterized in that: The back loop layer (4) has a back recess (401) and a back flattened part (402) on the side facing away from the base fabric (2). Multiple back recesses (401) and back flattened parts (402) are provided, and the back recesses (401) and back flattened parts (402) are intersecting.

6. The integral twisted fabric according to claim 5, characterized in that: The recessed portion (401) on the back is arc-shaped.

7. The integral twisted fabric according to claim 5, characterized in that: The front recess (301) and the back recess (401) are alternately distributed.