High-strength aluminum plastic composite floor

By employing a multi-layered structural design combining an aluminum alloy substrate and a plastic panel layer, the problem of insufficient bonding strength in aluminum-plastic composite flooring is solved, resulting in high-strength aluminum-plastic composite flooring that enhances the bonding stability of the edges and top surface, and extends its service life.

CN224314518UActive Publication Date: 2026-06-02ANHUI SIRUI LAI NEW MATERIALS CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
ANHUI SIRUI LAI NEW MATERIALS CO LTD
Filing Date
2025-07-07
Publication Date
2026-06-02

AI Technical Summary

Technical Problem

Traditional outdoor aluminum-plastic composite flooring is prone to peeling due to insufficient bonding strength between the aluminum alloy substrate and the polymer plastic panel, which affects its service life.

Method used

The aluminum alloy substrate and plastic panel layer are designed with a toothed structure, dovetail groove, covering surface, interlocking groove, claw and anti-detachment groove to make it interlocked at multiple positions and enhance the bonding strength.

Benefits of technology

It improves the overall strength of aluminum-plastic composite flooring, prevents the plastic panel layer from peeling off from the aluminum alloy substrate, enhances the bonding stability of the edges and top surface, and extends service life.

✦ Generated by Eureka AI based on patent content.

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Abstract

This utility model discloses a high-strength aluminum-plastic composite flooring, relating to the field of flooring technology. The high-strength aluminum-plastic composite flooring includes an aluminum alloy substrate and a plastic panel layer. The top surface of the aluminum alloy substrate has a toothed structure, and the middle of the substrate has a connecting groove and a support plate for the bottom edge. The sides of the aluminum alloy substrate have a covering surface, a fitting groove, and a shrinking surface. The sides of the plastic panel layer have covering claws, and the inner side of the claws has anti-detachment protrusions that complement the anti-detachment groove. The top surface of the plastic panel layer has a second toothed structure that matches the first toothed structure, and the top of the plastic panel layer has a dovetail-shaped panel buckle that engages with the groove. This utility model, by providing claws, anti-detachment protrusions, and the second toothed structure on the plastic panel layer, and by providing the first toothed structure, groove, fitting groove, and anti-detachment groove on the aluminum alloy substrate, ensures sufficient bonding strength between the aluminum alloy substrate and the plastic panel layer, making them difficult to peel off.
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Description

Technical Field

[0001] This utility model relates to the field of flooring technology, specifically to a high-strength aluminum-plastic composite floor. Background Technology

[0002] Aluminum-plastic composite (APC) flooring is a type of floor covering material that combines an aluminum alloy substrate with a polymer plastic panel, suitable for commercial, residential, and outdoor applications. Traditional outdoor APC flooring is susceptible to environmental and aging-related issues. Due to insufficient bonding strength between the aluminum alloy substrate and the polymer plastic panel, long-term use often leads to delamination between the two materials, causing damage and shortening its lifespan. Therefore, to improve the bonding strength of APC flooring and prevent delamination, we offer a high-strength APC flooring solution. Utility Model Content

[0003] The purpose of this invention is to provide a high-strength aluminum-plastic composite flooring that solves the problem of traditional outdoor aluminum-plastic composite flooring being easily peeled off due to insufficient bonding strength between the aluminum alloy substrate and the polymer plastic panel, which is affected by environmental factors and usage time.

[0004] To achieve the above objectives, this utility model provides the following technical solution: a high-strength aluminum-plastic composite floor, comprising an aluminum alloy substrate and a plastic panel layer, wherein the aluminum alloy substrate and the plastic panel layer are interlocked and connected to each other;

[0005] The top surface of the aluminum alloy substrate is provided with a toothed structure. The top of the aluminum alloy substrate is provided with dovetail-shaped fastening grooves that are evenly spaced along the width direction of the aluminum alloy substrate. The middle of the aluminum alloy substrate is provided with a support plate connecting the fastening grooves and the bottom edge. The side of the aluminum alloy substrate is provided with a covering surface, a fitting groove, and a shrinking surface. The covering surface and the shrinking surface are connected by the fitting groove. The inner wall of the fitting groove is provided with an anti-detachment groove. The covering surface is located on the upper part of the side of the aluminum alloy substrate. The shrinking surface shrinks inward and is located on the lower part of the side of the aluminum alloy substrate. The side of the aluminum alloy substrate has a horizontally extending fastening rib at the bottom of the shrinking surface.

[0006] The side of the plastic panel layer is provided with a covering claw. The claw covers the covering surface and extends into the fitting groove to engage and connect. The inner side of the claw is provided with an anti-detachment protrusion that complements the anti-detachment groove. The top surface of the plastic panel layer is provided with a second tooth structure that matches the tooth structure. The top of the plastic panel layer is provided with a dovetail-shaped panel buckle that engages and connects with the buckle groove. The claws between adjacent spliced ​​plastic panel layers abut against each other.

[0007] Preferably, a thickened structure is provided at the corner where the top surface of the plastic panel layer meets the top of the claw.

[0008] Preferably, the top of the thickened structure on one side of the plastic panel layer is provided with a connecting part that splices with the top of the side of the adjacent plastic panel layer.

[0009] Preferably, the fastening ribs adjacent to the aluminum alloy substrate side are fixed by snap fasteners connected to the keel frame.

[0010] This utility model has the following beneficial effects:

[0011] The plastic panel layer is connected to the aluminum alloy substrate through multiple fastening points, including claws, anti-detachment protrusions, toothed structure II, and panel buckles. The claws cover both sides of the aluminum alloy substrate, and after splicing, the claws of adjacent aluminum-plastic composite flooring layers squeeze each other, making it difficult for the plastic panel layer to peel off. The support plate of the aluminum alloy substrate supports the connection groove, making the aluminum alloy substrate structurally strong and less prone to deformation when combined with the plastic panel layer. The plastic panel layer achieves stable edge bonding through the covering claws and anti-detachment protrusions. The aluminum alloy substrate increases the contact area with the claws through the covering surface, and the anti-detachment grooves and anti-detachment protrusions ensure stable edge bonding. The plastic panel layer achieves stable top bonding through the complementary connection of toothed structure II, panel buckles, and toothed structure I of the aluminum alloy substrate, greatly improving the overall strength of the aluminum-plastic composite flooring. Attached Figure Description

[0012] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0013] Figure 2 This is a schematic diagram of the splicing structure of adjacent aluminum alloy substrates of this utility model;

[0014] Figure 3 This is a schematic diagram of the aluminum alloy substrate structure of this utility model;

[0015] Figure 4 This is a schematic diagram of the plastic panel layer structure of this utility model.

[0016] In the diagram: 1. Aluminum alloy substrate; 11. Tooth structure one; 12. Fastening groove; 13. Support plate; 14. Covering surface; 15. Fitting groove; 16. Shrinking surface; 17. Fastening rib; 18. Anti-detachment groove; 2. Plastic panel layer; 21. Claw; 211. Thickened structure; 212. Connecting part; 22. Anti-detachment protrusion; 23. Tooth structure two; 24. Panel buckle; 3. Buckle. Detailed Implementation

[0017] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0018] like Figure 1-4 As shown, this utility model provides a technical solution: a high-strength aluminum-plastic composite floor, comprising an aluminum alloy substrate 1 and a plastic panel layer 2, wherein the aluminum alloy substrate 1 and the plastic panel layer 2 are interlocked and connected to each other;

[0019] The top surface of the aluminum alloy substrate 1 is provided with a toothed structure 11. The top of the aluminum alloy substrate 1 is provided with dovetail-shaped fastening grooves 12 that are evenly spaced along the width direction of the aluminum alloy substrate 1. The middle of the aluminum alloy substrate 1 is provided with a support plate 13 that connects the fastening grooves 12 and the bottom edge. The side of the aluminum alloy substrate 1 is provided with a covering surface 14, a fitting groove 15 and a shrinking surface 16. The covering surface 14 and the shrinking surface 16 are connected by the fitting groove 15. The inner wall of the fitting groove 15 is provided with an anti-detachment groove 18. The covering surface 14 is located at the upper part of the side of the aluminum alloy substrate 1. The shrinking surface 16 shrinks along the inner side and is located at the lower part of the side of the aluminum alloy substrate 1. The side of the aluminum alloy substrate 1 is provided with a horizontally extending fastening rib 17 at the bottom of the shrinking surface 16. The fastening ribs 17 of adjacent aluminum alloy substrate 1 sides are fixed by the buckle 3 connected to the keel frame.

[0020] The plastic panel layer 2 has a wrap-around claw 21 on its side. A thickened structure 211 is provided at the corner where the top surface of the plastic panel layer 2 meets the top of the claw 21. The thickened structure 211 reinforces the claw 21, limiting deformation and warping. The top of the thickened structure 211 on one side of the plastic panel layer 2 has a connecting part 212 that splices with the top of the side of the adjacent plastic panel layer 2. The connecting part 212 makes the splicing gaps of the aluminum-plastic composite flooring smaller and less prone to dust accumulation. The claw 21 wraps around the wrap-around... The surface 14 forms a right-angle corner extending into the fitting groove 15 for snap-fit ​​connection. The inner side of the claw 21 is provided with an anti-detachment protrusion 22 that complements the anti-detachment groove 18. The top surface of the plastic panel layer 2 is provided with a tooth structure 23 that matches the tooth structure 11. The top of the plastic panel layer 2 is provided with a dovetail-shaped panel buckle 24 that snaps into the buckle groove 12. The claws 21 between adjacent spliced ​​plastic panel layers 2 abut against each other, making it difficult for the plastic panel layer 2 to peel off from the aluminum alloy substrate 1.

[0021] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0022] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A high-strength aluminum-plastic composite floor, characterized in that: It includes an aluminum alloy substrate (1) and a plastic panel layer (2), wherein the aluminum alloy substrate (1) and the plastic panel layer (2) are interlocked and connected to each other; The top surface of the aluminum alloy substrate (1) is provided with a tooth structure (11). The top of the aluminum alloy substrate (1) is provided with dovetail-shaped fastening grooves (12) that are evenly spaced along the width direction of the aluminum alloy substrate (1). The middle of the aluminum alloy substrate (1) is provided with a support plate (13) that connects the fastening grooves (12) and the bottom edge. The side of the aluminum alloy substrate (1) is provided with a covering surface (14), a fitting groove (15) and a shrinking surface (16). The covering surface (14) and the shrinking surface (16) are connected by the fitting groove (15). The inner wall of the fitting groove (15) is provided with an anti-detachment groove (18). The covering surface (14) is located on the upper part of the side of the aluminum alloy substrate (1). The shrinking surface (16) shrinks along the inner side and is located on the lower part of the side of the aluminum alloy substrate (1). The side of the aluminum alloy substrate (1) is provided with a horizontally extending fastening rib (17) at the bottom of the shrinking surface (16). The plastic panel layer (2) has a wrap-around claw (21) on its side. The claw (21) wraps around the wrap-around surface (14) and extends into the fitting groove (15) at a right angle for fastening. The inner side of the claw (21) has an anti-detachment protrusion (22) that complements the anti-detachment groove (18). The top surface of the plastic panel layer (2) has a tooth structure (23) that matches the tooth structure one (11). The top of the plastic panel layer (2) has a dovetail-shaped panel buckle (24) that fastens to the buckle groove (12). The claws (21) between adjacent plastic panel layers (2) abut against each other.

2. The high-strength aluminum-plastic composite flooring according to claim 1, characterized in that: A thickened structure (211) is provided at the corner between the top surface of the plastic panel layer (2) and the top of the claw (21).

3. The high-strength aluminum-plastic composite flooring according to claim 2, characterized in that: The thickened structure (211) on one side of the plastic panel layer (2) is provided with a connecting part (212) that splices with the top of the side of the adjacent plastic panel layer (2).

4. The high-strength aluminum-plastic composite flooring according to claim 1, characterized in that: The fastening ribs (17) on the side adjacent to the aluminum alloy substrate (1) are pressed and fixed by the buckles (3) connected to the keel frame.