An adjustable width integrated support hanger device and system

Abstract

This utility model belongs to the field of building installation engineering technology, specifically relating to an adjustable width integrated support and hanger device and system. The adjustable width integrated support and hanger device is used to suspend pipes or cable trays from I-beam purlins of a building. It includes: a hanger body, comprising: at least one load-bearing crossbeam for supporting the pipe or cable tray; at least two vertical arms connected to the load-bearing crossbeam, the top ends of the vertical arms being connected to the I-beam purlins; and at least two clamping and fixing members for detachably clamping and fixing the top ends of the vertical arms to the lower flange of the I-beam purlins. This utility model provides an adjustable width integrated support and hanger device and system that is structurally standardized, easy to install, and safe and reliable.

Description

Technical Field

[0001] This utility model belongs to the field of building installation engineering technology, specifically relating to an adjustable width integrated support and hanger device and system. Background Technology

[0002] With the development of modern industry, the functions of large factories, warehousing and logistics centers, data centers and other buildings are becoming increasingly complex. They usually require a large number of pipes (such as fire pipes, water supply and drainage pipes, process pipes and so on) and cable trays.

[0003] In traditional installation processes, each pipe or cable tray is typically suspended by a separate hanger. This method has the following significant drawbacks: a large number of independent hangers hanging from the roof structure resemble a spider web, severely affecting the neatness and aesthetics of the building's interior space; each hanger requires independent positioning, drilling, and fixing on the roof structure, a cumbersome process that consumes a lot of manpower and time, extending the construction period; when adding pipelines or adjusting the position of existing pipelines, space must be found among the dense hangers, making construction difficult and potentially affecting the stability of adjacent pipelines; the stress conditions at each independent suspension point are inconsistent, making it difficult to guarantee the overall stability and safety of the entire pipeline system, especially when encountering vibrations or external impacts.

[0004] Although some construction workers have attempted to fabricate supports on-site using common profiles such as channel steel and steel beam clamps, the lack of standardized design and systematic solutions has resulted in supports of varying shapes and haphazard installations, failing to fundamentally solve the aforementioned problems. Therefore, the market urgently needs a comprehensive support and hanger solution that can integrate the installation of multiple pipelines, ensuring efficient construction, a well-organized layout, and high safety and reliability. Summary of the Invention

[0005] Purpose of the invention: The purpose of this utility model is to overcome the defects of messy pipe and cable tray installation, low efficiency and insufficient stability in the existing technology, and to provide an adjustable width integrated support and hanger device and system that is structurally standardized, easy to install and safe and reliable.

[0006] Technical solution: This utility model provides an adjustable width integrated support and hanger device, comprising: a hanger body, the hanger body being constructed of steel profiles and including at least one load-bearing crossbeam for supporting a tunnel or cable tray, and at least two vertical arms connected to the load-bearing crossbeam, the top ends of the vertical arms being used to connect to the I-beam purlins of the building; and at least two clamping and fixing members, the clamping and fixing members being used to detachably clamp and fix the top ends of the vertical arms to the lower flange of the I-beam purlins.

[0007] To further improve the above technical solution, the clamping and fixing component is an H-shaped steel beam clamp.

[0008] Furthermore, the H-shaped steel beam clamp is locked and fixed using M12 bolts and nuts.

[0009] Furthermore, the hanger body is made of No. 10 channel steel.

[0010] Furthermore, the load-bearing crossbeam and the vertical arm are fixedly connected by welding, and the width of the hanger body is determined according to the number and arrangement of pipes or cable trays.

[0011] Furthermore, the load-bearing crossbeam and the vertical arm are detachably connected by bolts to allow for on-site adjustment of the device width.

[0012] Furthermore, the boom is also provided with fixing points for connecting guy ropes.

[0013] Furthermore, the fixing point is used to connect a guy rope with a specification of φ16.

[0014] Furthermore, the hanger body includes multiple parallel load-bearing beams, which are set at different heights and connected as a whole by a common vertical arm to form a multi-layer support structure.

[0015] On the other hand, the integrated support system composed of the aforementioned adjustable width integrated support device includes: the building's I-beam purlins; the adjustable width integrated support device is fixed to the I-beam purlins by clamping fasteners; and when the device has a fixed point, it also includes multiple guy ropes connected to the fixed point to enhance the stability of the device.

[0016] Beneficial Effects: Compared with existing technologies, the advantages of this utility model are as follows: This utility model integrates multiple pipelines onto a single support bracket, replacing messy independent hangers, resulting in neat and uniform pipeline arrangement and greatly enhancing the aesthetics of the building's interior space; the support bracket body can be prefabricated, requiring only quick on-site installation via clamping fasteners, eliminating the need for extensive drilling in the main structure, significantly simplifying the installation process and improving construction efficiency; the support width can be flexibly adjusted through prefabrication and welding or on-site bolt connection to adapt to different numbers and spacings of pipelines, offering good versatility; the use of steel beam clamps and I-beam purlins for surface contact clamping and fixing ensures stable and reliable force distribution. Simultaneously, the addition of guy ropes for diagonal bracing effectively resists lateral forces, further enhancing the vibration resistance and stability of the entire system; it can be easily designed as a single-layer or multi-layer structure to meet the laying requirements of different types and elevations of pipelines, providing convenient conditions for future pipeline additions and modifications. Attached Figure Description

[0017] Figure 1 This is a structural schematic diagram of an I-beam purlin in the application environment of this utility model.

[0018] Figure 2 This is a schematic diagram of the structure of the hanger body formed by welding No. 10 channel steel in this utility model.

[0019] Figure 3 This is a structural schematic diagram of another form of the hanger body in this utility model.

[0020] Figure 4 This is a schematic diagram of the H-shaped steel beam clamp in this utility model.

[0021] Figure 5 This is a schematic diagram showing the installation state of the central support bracket device of this utility model, which is connected to the I-beam purlin and reinforced with guy ropes. Detailed Implementation

[0022] The technical solution of this utility model will be described in detail below with reference to the accompanying drawings, but the protection scope of this utility model is not limited to the described embodiments.

[0023] Example 1: As Figure 1 The integrated support and hanger device shown mainly consists of a hanger body 1 and a clamping and fixing component 3, and is installed on the I-beam purlin 4 of the building.

[0024] like Figure 1 As shown, the preferred specification for the I-beam purlin 4 is H2001504.5*6, which serves as the main load-bearing structure.

[0025] like Figure 2 As shown, the hanger body 1 includes at least one horizontally arranged load-bearing beam 11 and at least two vertical arms 12 connected to the load-bearing beam 11. The load-bearing beam 11 is used to directly support the pipeline or cable tray.

[0026] The support structure is welded according to the number and type of pipes, and consists of three vertical arms (12) and two horizontal beams (11). Figure 3 The hanger body 1 shown. Figure 5 As shown, the hanger body 1 can be made of either No. 10 channel steel 1a or No. 8 channel steel 1b.

[0027] The clamping and fixing component 3 is used to fix the top end of the vertical arm 12 of the hanger body 1 to the lower flange of the I-beam purlin 4. For example... Figure 4 As shown, an H-beam clamp is used as the clamping and fixing component 3. The H-beam clamp is locked by M12 bolts 31 and nuts. Its U-shaped opening can span the top of the upright arm 12. By tightening the bolts, the upright arm 12 is firmly clamped to the lower flange of the I-beam purlin 4, forming a stable surface contact connection. This avoids drilling holes in the purlin and protects the main structure.

[0028] The "adjustable width" of this utility model is reflected in the following two ways:

[0029] Method 1 (Prefabrication and Welding): Based on the number, specifications, and spacing of the pipes to be supported on site, the required width is calculated in advance. Then, the supporting crossbeam 11 and the vertical arm 12 are fixedly connected by welding to form a whole U-shaped or multi-layer hanger body 1 of a specific width. This method is suitable for batch installations with a high degree of standardization.

[0030] Method 2 (On-site Adjustment): In another optional implementation, corresponding bolt holes are pre-set on the load-bearing beam 11 and the upright arm 12, allowing for detachable connection via bolts on-site. By selecting different bolt hole positions, the width of the hanger body 1 can be flexibly adjusted on-site, providing greater adaptability.

[0031] To further enhance the stability of large or heavy-duty supports, especially when they are long or bear heavy loads, refer to Figure 5 Fixing points for connecting guy ropes can be set on the boom 12. These fixing points can be lugs welded to the boom or pre-drilled holes. Guy ropes 5 are connected through these fixing points, and the other end of the guy ropes 5 is fixed to other stable structures, forming an oblique tie. Preferably, guy ropes 5 with a specification of φ16 are used. Each support can be symmetrically fixed by four guy ropes, effectively resisting horizontal swaying and ensuring the long-term stability of the system.

[0032] like Figure 3 , Figure 5 As shown, the hanger body 1 can be easily designed as a multi-layer structure. In this case, the hanger body 1 includes multiple parallel load-bearing beams 11, which are set at different heights of the upright arm 12, and can simultaneously support pipelines of different elevations and types, thus achieving efficient use of space.

[0033] The installation process of this utility model is briefly described as follows:

[0034] Determine the layout of pipes and cable trays according to the design drawings, and calculate and determine the width and hierarchical structure of the hanger body 1;

[0035] Weld or bolt the channel steel 2 to form the hanger body 1 of the required size on the ground or processing platform;

[0036] Using lifting equipment such as scissor lifts, the entire fabricated hanger body 1 is lifted to the position below the predetermined installation position of the I-beam purlin 4;

[0037] Place the H-beam clamp 3 at the top of the vertical arm 12 and align it with the lower flange of the I-beam purlin 4;

[0038] Tighten the bolts of the H-beam clamp 3 until the hanger body 1 is securely clamped onto the purlin 4.

[0039] If required by the design, reinforce with guy rope 5.

[0040] Finally, place the pipes or cable trays on the load-bearing beam 11 and secure them with pipe clamps or other accessories.

[0041] In summary, this utility model combines a standardized hanger body with a drill-free clamping and fixing component, and can be optionally reinforced with guy ropes, to form a complete integrated support and hanger system, effectively solving many problems of the prior art.

[0042] As described above, although the present invention has been shown and described with reference to specific preferred embodiments, it should not be construed as limiting the present invention itself. Various changes in form and detail may be made to the present invention without departing from the spirit and scope of the appended claims.

Claims

1. An adjustable width integrated support and hanger device for suspending pipes or cable trays on I-beam purlins of a building, characterized in that, include: The hanger body is made of steel profiles and includes at least one load-bearing crossbeam for supporting the pipe or cable tray; And at least two vertical arms connected to the load-bearing crossbeam, the top of the vertical arms being used to connect to the I-beam purlin; At least two clamping fasteners are provided for detachably clamping and securing the top end of the vertical arm to the lower flange of the I-beam purlin.

2. The adjustable width integrated support and hanger device according to claim 1, characterized in that, The clamping and fixing component is an H-shaped steel beam clamp.

3. The adjustable width integrated support and hanger device according to claim 2, characterized in that, The H-shaped steel beam clamp is locked and fixed using M12 bolts and nuts.

4. The adjustable width integrated support and hanger device according to claim 1, characterized in that, The main body of the hanger is made of No. 10 channel steel.

5. The adjustable width integrated support and hanger device according to claim 1, characterized in that, The load-bearing crossbeam and the vertical arm are fixedly connected by welding, and the width of the hanger body is determined according to the number and arrangement of pipes or cable trays.

6. The adjustable width integrated support and hanger device according to claim 5, characterized in that, The load-bearing crossbeam and the vertical arm are detachably connected by bolts to allow for on-site adjustment of the device width.

7. The adjustable width integrated support and hanger device according to claim 1, characterized in that, The boom is also equipped with fixing points for connecting guy ropes.

8. The adjustable width integrated support and hanger device according to claim 7, characterized in that, The fixing point is used to connect guy ropes with a specification of φ16.

9. The adjustable width integrated support and hanger device according to claim 1, characterized in that, The hanger body includes multiple parallel load-bearing beams, which are set at different heights and connected as a whole by a common vertical arm to form a multi-layer support structure.

10. A comprehensive support system comprising an adjustable-width integrated support and hanger device as described in any one of claims 1 to 9, characterized in that, include: I-beam purlins of a building; The adjustable width integrated support and hanger device is fixed to the I-beam purlin by clamping and fixing components; as well as When the device has a fixed point, it also includes multiple guy ropes connected to the fixed point to enhance the stability of the device.

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