A granulating device for poultry manure

By integrating the dispersing, mixing, and granulation components into one unit, the problem of multiple material turnovers caused by the dispersion of traditional equipment is solved, realizing efficient and continuous treatment of poultry manure and improving processing efficiency and product quality.

CN224345836UActive Publication Date: 2026-06-12夷秾晟(湖北)智能环保科技有限公司
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
夷秾晟(湖北)智能环保科技有限公司
Filing Date
2025-04-23
Publication Date
2026-06-12

AI Technical Summary

Technical Problem

In traditional poultry manure treatment, the equipment used for dispersing, mixing, and granulating the materials is dispersed, requiring multiple turnovers of the materials, increasing time and costs, reducing efficiency, and potentially causing material loss or pollution.

Method used

The dispersing, mixing, and granulation components are arranged in a stepped manner from high to low and integrated into one unit. The continuous processing of materials is achieved through motor drive, reducing equipment and power consumption.

Benefits of technology

It improves processing efficiency, reduces material loss and contamination during material turnover, saves space, and enhances product quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a kind of for poultry manure's granulating device, including mainframe, and mainframe is equipped with mixing assembly, and one side of mixing assembly is equipped with scattering assembly, and the below of mixing assembly is equipped with granulating assembly, and mainframe includes vertical support, and the above side of vertical support is equipped with side support, and vertical support is used to install mixing assembly, and side support is used to install scattering assembly, and scattering assembly, mixing assembly and granulating assembly are sequentially arranged from high to low ladder type, and the below of mixing assembly is equipped with discharge gate and mixing assembly is connected, and the below of mixing assembly is equipped with discharge port and is connected with granulating assembly, by scattering, mixing and granulating integration in one, the continuous processing of material is realized, greatly improve processing efficiency, and the component arrangement of ladder type makes material can rely on gravity natural flow, solve the problem of traditional scattering, mixing and granulating three kinds of equipment need to cause material loss to lead to mutual turnover.
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Description

Technical Field

[0001] This utility model relates to the field of manure granulation, and in particular to a granulation device for poultry manure. Background Technology

[0002] In the field of poultry manure treatment and granulation, traditional granulation equipment often has certain limitations. In existing poultry manure treatment processes, dispersing, mixing, and granulation are usually completed by different equipment, which results in the need for multiple transfers and transportations of materials between these equipment.

[0003] This decentralized processing method not only increases the time and cost of material turnover, but also reduces the overall processing efficiency of the granulation unit. Multiple turnovers may also lead to material loss or contamination, affecting the quality of the final product. The granulation unit for poultry manure provided in this solution arranges the dispersing component, mixing component, and granulation component in a stepped manner from high to low, effectively solving the above-mentioned technical problems, improving the processing efficiency of the granulation unit, and saving material turnover time. Utility Model Content

[0004] The main purpose of this invention is to provide a granulation device for poultry manure, which solves the problem of material loss caused by the need for three types of equipment—dispersing, mixing, and granulation—to be used interchangeably in traditional methods.

[0005] To solve the above-mentioned technical problems, the technical solution adopted by this utility model is: a granulation device for poultry manure, including a main frame, a mixing component on the main frame, a dispersing component on one side of the mixing component, and a granulation component below the mixing component.

[0006] The main frame includes a vertical frame, and a side bracket is provided on the upper side of the vertical frame. The vertical frame is used to install the mixing component, and the side bracket is used to install the dispersing component.

[0007] The dispersing component, mixing component, and granulation component are arranged in a stepped manner from high to low. The mixing component has a feeding port at the bottom that is connected to the mixing component, and the mixing component has a discharge port at the bottom that is connected to the granulation component.

[0008] In the preferred embodiment, a diagonal brace is also provided on one side of the upright frame, and a first motor is provided on the diagonal brace. The first motor is used to drive the mixing component and the dispersing component.

[0009] In the preferred embodiment, the dispersing component includes a dispersing shell, a feeding hopper on one side of the dispersing shell, and a liquid addition hopper above the feeding hopper. The liquid addition hopper is used to add different mixtures according to different customer needs.

[0010] In the preferred embodiment, the interior of the disintegrating shell is provided with a through-rotatable disintegrating rod, and the disintegrating rod is equipped with a disintegrating blade, which is used to disintegrate the compost.

[0011] One end of the disintegrating rod is also equipped with a driven wheel, which is used to connect to the first motor.

[0012] In a preferred embodiment, the mixing assembly includes a mixing hopper, inside which is a through-rotatable mixing rod, and mixing blades are provided on the mixing rod for stirring the compost.

[0013] In the preferred embodiment, the top of the mixing hopper is equipped with a detachable mixing cover, and the mixing cover is also equipped with an observation window for observing the mixing of the compost.

[0014] The mixing blade is a spiral blade, and one end of the mixing rod is also provided with a driven wheel 2, which is used to connect to the first motor.

[0015] In the preferred embodiment, the output shaft of the first motor is provided with a drive wheel, which is connected to the second driven wheel by a belt, and the second driven wheel is connected to the first driven wheel by a belt. The drive wheel drives the second driven wheel and the first driven wheel to rotate simultaneously.

[0016] In a preferred embodiment, the granulation assembly includes a granulation base, a granulation hopper above the granulation base, a granulation plate inside the granulation hopper, multiple through holes on the granulation plate, a rotatable granulation roller on the granulation plate, and a discharge hopper below the granulation hopper. The granulation roller is used to extrude compost from the granulation plate into the discharge hopper.

[0017] In the preferred embodiment, a rotatable granulating rod is provided at the center of the granulating roller, and a second motor is provided on one side below the granulating rod. The second motor is connected to the granulating rod through a bevel gear set.

[0018] The second motor is used to drive the granulating roller to rotate above the granulating plate.

[0019] This utility model provides a granulation device for poultry manure, which has the following beneficial effects: by integrating dispersing, mixing and granulation into one unit, continuous material processing is achieved, greatly improving processing efficiency. The stepped component layout allows the material to flow naturally by gravity, reducing additional conveying equipment and power consumption. The first motor drives the dispersing and mixing components, reducing the number of motors and lowering costs. This device has a compact structure, saves space, reduces losses and pollution during material turnover, and improves product quality. Attached Figure Description

[0020] The present invention will be further described below with reference to the accompanying drawings and embodiments:

[0021] Figure 1 This is an isometric view of the granulation device of this utility model;

[0022] Figure 2This is an axonometric view of the granulation device of this utility model from another direction;

[0023] Figure 3 This is an isometric view of the disintegration component of this utility model;

[0024] Figure 4 This is a cross-sectional schematic diagram of the disintegration component of this utility model;

[0025] Figure 5 This is a cross-sectional schematic diagram of the mixing component of this utility model;

[0026] Figure 6 This is an isometric view of the granulation component of this utility model.

[0027] In the diagram: Main frame 1; Vertical frame 101; Inclined support frame 102; Side support 103; First motor 104; Drive wheel 105; Dispersing assembly 2; Dispersing shell 201; Feed hopper 202; Liquid addition hopper 203; Dispersing rod 204; Driven wheel one 205; Discharge port 206; Dispersing knife 207; Mixing assembly 3; Mixing hopper 301; Mixing top cover 302; Observation window 303; Mixing rod 304; Driven wheel two 305; Mixing blade 306; Discharge port 307; Granulation assembly 4; Granulation base 401; Granulation hopper 402; Discharge hopper 403; Second motor 404; Granulation plate 405; Granulation roller 406; Granulation rod 407. Detailed Implementation

[0028] Example 1

[0029] like Figure 1-6 As shown, a pelletizing device for poultry manure includes a main frame 1, a mixing component 3 on the main frame 1, a dispersing component 2 on one side of the mixing component 3, and a pelletizing component 4 below the mixing component 3.

[0030] The main frame 1 includes a stand 101, and a side bracket 103 is provided on one side above the stand 101. The stand 101 is used to install the mixing component 3, and the side bracket 103 is used to install the dispersing component 2.

[0031] The dispersing component 2, mixing component 3 and granulation component 4 are arranged in a stepped manner from high to low. The mixing component 3 has a feeding port connected to the mixing component 3 at its bottom, and a discharge port connected to the granulation component 4 at its bottom.

[0032] In a preferred embodiment, a diagonal brace 102 is provided on one side of the upright frame 101, and a first motor 104 is provided on the diagonal brace 102. The first motor 104 is used to drive the mixing component 3 and the dispersing component 2.

[0033] In the preferred embodiment, the dispersing component 2 includes a dispersing shell 201, a feeding hopper 202 is provided on one side of the dispersing shell 201, and a liquid addition hopper 203 is provided above the feeding hopper 202. The liquid addition hopper 203 is used to add different mixtures according to different customer needs.

[0034] In the preferred embodiment, the interior of the disintegration shell 201 is provided with a through-rotatable disintegration rod 204, and the disintegration rod 204 is provided with a disintegration blade 207, which is used to disintegrate the compost.

[0035] One end of the dispersing rod 204 is also provided with a driven wheel 205, which is used to connect to the first motor 104.

[0036] In a preferred embodiment, the mixing assembly 3 includes a mixing hopper 301, inside which is a through-rotatable mixing rod 304, and on the mixing rod 304 are mixing blades 306, which are used to stir the compost.

[0037] In the preferred embodiment, the top of the mixing hopper 301 is provided with a detachable mixing top cover 302, and the mixing top cover 302 is also provided with an observation window 303, which is used to observe the mixing of the compost.

[0038] The mixing blade 306 is a spiral blade, and one end of the mixing rod 304 is also provided with a driven wheel 305, which is used to connect to the first motor 104.

[0039] In the preferred embodiment, the output shaft end of the first motor 104 is provided with a drive wheel 105, the drive wheel 105 is connected to the driven wheel 2 305 by a belt, the driven wheel 2 305 is connected to the driven wheel 1 205 by a belt, and the drive wheel 105 drives the driven wheel 2 305 and the driven wheel 1 205 to rotate simultaneously.

[0040] In a preferred embodiment, the granulation assembly 4 includes a granulation base 401, a granulation hopper 402 above the granulation base 401, a granulation plate 405 inside the granulation hopper 402, a plurality of through holes on the granulation plate 405, a rotatable granulation roller 406 on the granulation plate 405, and a discharge hopper 403 below the granulation hopper 402. The granulation roller 406 is used to extrude compost from the granulation plate 405 into the discharge hopper 403.

[0041] In the preferred embodiment, a rotatable granulating rod 407 is provided at the center of the granulating roller 406, and a second motor 404 is provided on one side below the granulating rod 407. The second motor 404 and the granulating rod 407 are connected by a bevel gear set.

[0042] The second motor 404 is used to drive the granulating roller 406 to rotate above the granulating plate 405.

[0043] The specific usage of a pelleting device for poultry manure is as follows: The main frame 1 serves as the supporting foundation for the entire device, including a vertical frame 101. A side support 103 is provided on one side of the upper part of the vertical frame 101. The vertical frame 101 is used to install the mixing component 3, and the side support 103 is used to install the dispersing component 2. A diagonal support frame 102 is also provided on one side of the vertical frame 101. A first motor 104 is provided on the diagonal support frame 102. The first motor 104 is used to drive the mixing component 3 and the dispersing component 2.

[0044] First, compost materials such as poultry manure enter the processing flow from the dispersing component 2. The dispersing component 2 includes a dispersing shell 201. A feeding hopper 202 is provided on one side of the dispersing shell 201. The compost materials enter the interior of the dispersing shell 201 through the feeding hopper 202. At the same time, according to different customer needs, different mixed liquids can be added to the interior through the liquid addition hopper 203.

[0045] The interior of the dispersing shell 201 is equipped with a through-rotatable dispersing rod 204, and the dispersing rod 204 is equipped with a dispersing blade 207. After the first motor 104 is started, it drives the driven wheel 205 to rotate through the belt drive, which in turn causes the dispersing rod 204 to rotate, and the dispersing blade 207 to rotate accordingly, thus dispersing the compost that has entered the dispersing shell 201, making its particles more uniform.

[0046] The broken-up compost material enters the mixing assembly 3 through the feeding channel. The mixing assembly 3 includes a mixing hopper 301, the top of which is equipped with a detachable mixing top cover 302. The mixing top cover 302 is also equipped with an observation window 303. The mixing hopper 301 has a through-rotatable mixing rod 304 inside, and the mixing rod 304 is equipped with a spiral blade-shaped mixing paddle 306.

[0047] The output shaft of the first motor 104 is equipped with a drive wheel 105. The drive wheel 105 is connected to the driven wheel 305 by a belt, thereby driving the mixing rod 304 to rotate. The mixing blade 306 stirs the compost, making it fully and evenly mixed with other added ingredients. The operator can observe the mixing of the compost through the observation window 303 so as to make timely adjustments.

[0048] After being mixed evenly, the material enters the granulation component 4 from the discharge port below the mixing component 3. The granulation component 4 includes a granulation base 401, a granulation hopper 402 above the granulation base 401, a granulation plate 405 inside the granulation hopper 402, a plurality of through holes on the granulation plate 405, a rotatable granulation roller 406 on the granulation plate 405, a rotatable granulation rod 407 at the center of the granulation roller 406, a second motor 404 on one side below the granulation rod 407, and the second motor 404 is connected to the granulation rod 407 by a bevel gear set.

[0049] After the second motor 404 starts, it drives the granulating rod 407 to rotate, which in turn drives the granulating roller 406 to rotate above the granulating plate 405, squeezing the compost from the holes on the granulating plate 405 into the discharge hopper 403 below, and finally forming the desired granular product.

[0050] This granulation device achieves efficient processing of compost materials such as poultry manure from dispersing and mixing to granulation, meeting the needs of actual production.

[0051] The above embodiments are merely preferred technical solutions of this utility model and should not be considered as limitations on this utility model. The protection scope of this utility model should be the technical solution described in the claims, including equivalent substitutions of the technical features described in the claims. That is, equivalent substitutions and improvements within this scope are also within the protection scope of this utility model.

Claims

1. A pelletizing device for poultry manure, characterized in that: Includes a main frame (1), a mixing component (3) is provided on the main frame (1), a dispersing component (2) is provided on one side of the mixing component (3), and a granulation component (4) is provided below the mixing component (3). The main frame (1) includes a stand (101), and a side bracket (103) is provided on one side above the stand (101). The stand (101) is used to install the mixing component (3), and the side bracket (103) is used to install the dispersing component (2). The dispersing component (2), mixing component (3) and granulation component (4) are arranged in a step-by-step manner from high to low. The mixing component (3) has a discharge port connected to the mixing component (3) at its bottom and a discharge port connected to the granulation component (4) at its bottom.

2. The granulation device for poultry manure according to claim 1, characterized in that: One side of the upright frame (101) is also provided with a diagonal support frame (102), and a first motor (104) is provided on the diagonal support frame (102). The first motor (104) is used to drive the mixing component (3) and the dispersing component (2).

3. The granulation device for poultry manure according to claim 1, characterized in that: The dispersing component (2) includes a dispersing shell (201), a feeding hopper (202) is provided on one side of the dispersing shell (201), and a liquid addition hopper (203) is provided above the feeding hopper (202). The liquid addition hopper (203) is used to add different mixtures according to different customer needs.

4. The granulation device for poultry manure according to claim 3, characterized in that: The interior of the disintegrating shell (201) is provided with a through-rotatable disintegrating rod (204), and the disintegrating rod (204) is provided with a disintegrating blade (207), which is used to disintegrate the compost; One end of the dispersing rod (204) is also provided with a driven wheel (205), which is used to connect to the first motor (104).

5. The granulation device for poultry manure according to claim 1, characterized in that: The mixing assembly (3) includes a mixing hopper (301), inside which is a through-rotatable mixing rod (304), and on the mixing rod (304) are mixing blades (306), which are used to stir the compost.

6. The granulation device for poultry manure according to claim 5, characterized in that: The top of the mixing hopper (301) is provided with a removable mixing top cover (302), and the mixing top cover (302) is also provided with an observation window (303) for observing the mixing of compost. The mixing blade (306) is a spiral blade, and one end of the mixing rod (304) is also provided with a driven wheel (305), which is used to connect to the first motor (104).

7. A pelletizing device for poultry manure according to claim 6, characterized in that: The output shaft of the first motor (104) is provided with a drive wheel (105). The drive wheel (105) is connected to the driven wheel two (305) by a belt. The driven wheel two (305) is connected to the driven wheel one (205) by a belt. The drive wheel (105) drives the driven wheel two (305) and the driven wheel one (205) to rotate simultaneously.

8. The granulation device for poultry manure according to claim 1, characterized in that: The granulation assembly (4) includes a granulation base (401), a granulation hopper (402) is provided above the granulation base (401), a granulation plate (405) is provided inside the granulation hopper (402), a plurality of through holes are provided on the granulation plate (405), a rotatable granulation roller (406) is provided on the granulation plate (405), and a discharge hopper (403) is provided below the granulation hopper (402). The granulation roller (406) is used to extrude compost from the granulation plate (405) into the discharge hopper (403).

9. A pelletizing device for poultry manure according to claim 8, characterized in that: A rotatable granulating rod (407) is provided at the center of the granulating roller (406), and a second motor (404) is provided on one side below the granulating rod (407). The second motor (404) is connected to the granulating rod (407) through a bevel gear set. The second motor (404) is used to drive the granulating roller (406) to rotate above the granulating plate (405).