A quick condensation forming device for drop pills

Abstract

The utility model provides a kind of drop pill quick condensation forming device, it is related to drop pill forming technical field, including L-shaped channel, the high place of L-shaped channel is open structure above;The top low place of L-shaped channel is fixedly connected with receiving cylinder, receiving cylinder top is higher than L-shaped channel;The inside of the opening of L-shaped channel is inserted with receiver;Four groups of shaft rollers are rotationally arranged in the inside of L-shaped channel, and four groups of shaft rollers are provided with rubber conveyor belt for conveying pill body outside;The middle of the outside of rubber conveyor belt is recessed structure, and recessed structure is integrally distributed with inclined tooth blade at equal intervals;In the utility model, through the accurate rotation ration of distribution disc, liquid material ration is realized, drop pill forming specification is guaranteed uniform, production precision and product quality stability are improved, through floating ring, the liquid amount in heating bin can be limited, automatically adapt to supplement, ensure that each time the amount of distribution is consistent, realize mass production, solve the problem that existing forming device is inconvenient for mass production.

Description

Technical Field

[0001] This utility model belongs to the field of drop pellet forming technology, and more specifically, it relates to a device for rapid cooling and forming of drop pellets. Background Technology

[0002] The existing pelleting method involves using a dropper to drip heated liquid material into another immiscible condenser. Under the action of surface tension, the droplets shrink into a spherical shape and cool and solidify to form pellets. The pellets fall into the cooling liquid and settle, and are subsequently collected and utilized.

[0003] Based on the above, the currently used molding equipment requires individual granulation, which is inconvenient for rapid and frequent output of pellets for rapid molding. It also lacks a conveying structure for rapid collection and discharge of materials, making it inconvenient for rapid mass production of drop pellets and rapid material removal. Utility Model Content

[0004] To address the aforementioned technical problems, this utility model provides a rapid cooling and forming device for drop pellets, which solves the problems mentioned in the background art regarding existing forming devices that require individual pelletizing, are inconvenient for rapid and multi-frequency output of pellets for rapid forming, lack a conveying structure for rapid collection and discharge, and are inconvenient for rapid mass production of drop pellets and rapid material removal.

[0005] The purpose and effect of this utility model's rapid condensation and molding device for pellets are achieved through the following specific technical means:

[0006] A rapid condensation and molding device for pellets includes an L-shaped channel with an open structure at its upper part; a receiving cylinder is fixedly connected to the lower part of the top of the L-shaped channel, with the top of the receiving cylinder higher than the L-shaped channel; a receiving container is inserted inside the opening of the L-shaped channel; four sets of rollers are rotatably arranged inside the L-shaped channel, and a rubber conveyor belt for conveying pellets is arranged outside the four sets of rollers; the outer middle of the rubber conveyor belt has a concave structure, in which inclined toothed plates are integrally and equidistantly distributed; a distributor is fixedly installed on the top of the receiving cylinder; a top cover is fixedly installed on the middle top of the distributor, and six heating chambers are fixedly connected to the top of the top cover; spiral heaters, which are resistance heaters, are arranged around the outside of the heating chambers; and a raw material hopper is connected to the top of the six heating chambers.

[0007] Furthermore, an upwardly curved breathing tube is integrally provided on the upper outer surface of the containment cylinder.

[0008] Furthermore, a drive motor is fixedly installed on the outside of the L-shaped channel, and one end of a set of rollers extends out of the L-shaped channel and is connected to the drive motor for transmission. The rollers rotate in the L-shaped channel through waterproof bearings.

[0009] Furthermore, a bottom cover is fixedly installed at the bottom center of the distributor, and silicone sealing gaskets are installed on the top of both the bottom cover and the top cover; six sets of discharge holes are opened in the bottom cover, and the discharge holes are staggered with the heating chamber.

[0010] Furthermore, a material distribution plate is rotatably arranged between the top cover and the bottom cover, and a material distribution motor is arranged on the top of the top cover. The material distribution motor is connected to the material distribution plate in a transmission manner. A conveying channel is opened around the side of the material distribution plate, and the top of the conveying channel is a sloping structure for easy guidance. The conveying channel can be vertically aligned with the discharge hole and the heating chamber.

[0011] Furthermore, the top of the heating chamber is provided with an air adjustment hole; an inner inlet tube is fixedly installed inside the upper part of the heating chamber, and a filling hole is provided around the side of the inner inlet tube; a lower stop block is fixedly installed at the bottom of the inner inlet tube; and an inner inlet tube is slidably installed outside the inner inlet tube in coordination with the lower stop block.

[0012] Compared with the prior art, the present invention has the following beneficial effects:

[0013] In this invention, the feeding start and stop are automatically controlled by the linkage between the floating ring and the liquid level. Combined with the precise rotation and quantitative feeding of the dispensing plate, quantitative feeding of liquid material is achieved, ensuring consistent specifications of the pellets and improving production accuracy and product quality stability. The floating ring can limit the amount of liquid in the heating chamber and automatically replenish it to ensure consistent feeding each time. This makes the pellets produced highly uniform in terms of specifications and weight, effectively improving the stability and uniformity of product quality.

[0014] In this invention, the entire production process, from the automatic conveying and heating of the mixed liquid material to the material separation and molding, and then to the collection of droplets, is fully automated and seamlessly connected. Operators only need to quickly change the receiving container to continue production, which reduces manual intervention and frequent downtime. This not only significantly improves production efficiency but also reduces labor and time costs, thereby enhancing production benefits.

[0015] In this invention, the rubber conveyor belt integrates material transport and coolant circulation functions. While completing the delivery of droplets, the continuously circulating coolant carries away the heat generated during equipment operation, achieving heat dissipation and cooling. This integrated design simplifies the equipment structure, reduces investment in additional heat dissipation devices, optimizes the process flow, ensures stable operation of the equipment for a long time, and improves energy utilization efficiency. Attached Figure Description

[0016] Figure 1 This is a three-dimensional structural diagram of the present invention.

[0017] Figure 2 This is a three-dimensional sectional view of the present invention.

[0018] Figure 3 This is a three-dimensional cross-sectional view of the material distributor of this utility model.

[0019] Figure 4 This is a utility model Figure 3 A schematic diagram of the tilting structure.

[0020] Figure 5 This is a three-dimensional sectional view of the heating chamber of this utility model.

[0021] Figure 6 This is a three-dimensional structural diagram of the rubber conveyor belt of this utility model.

[0022] In the diagram, the correspondence between component names and drawing numbers is as follows:

[0023] 1. L-shaped channel; 101. Receiving cylinder; 102. Breath regulating pipe; 103. Shaft roller; 104. Rubber conveyor belt; 105. Drive motor; 2. Receiving container; 3. Distributor; 301. Top cover; 302. Bottom cover; 303. Discharge hole; 304. Distributor plate; 305. Conveying trough; 306. Distributor motor; 4. Heating chamber; 401. Spiral heater; 402. Breath regulating hole; 403. Inner inlet pipe; 404. Filling hole; 405. Lower stop block; 406. Floating ring; 5. Raw material hopper. Detailed Implementation

[0024] The embodiments of this utility model will be described in further detail below with reference to the accompanying drawings and examples.

[0025] Example 1: As shown in the attached document Figure 1 To be continued Figure 6 As shown:

[0026] This utility model provides a rapid cooling and molding device for pellets, including an L-shaped channel 1 with an open structure at the top; a receiving cylinder 101 is fixedly connected to the lower part of the top of the L-shaped channel 1, with the top of the receiving cylinder 101 higher than the L-shaped channel 1; a receiving container 2 is inserted inside the opening of the L-shaped channel 1, with an intercepting net at the bottom of the receiving container 2; four sets of rollers 103 are rotatably arranged inside the L-shaped channel 1, and a rubber conveyor belt 104 for conveying pellets is arranged outside the four sets of rollers 103; the outer middle of the rubber conveyor belt 104 has a recessed structure, in which inclined toothed plates are integrally and equidistantly distributed; a distributor 3 is fixedly arranged on the top of the receiving cylinder 101; a top cover 301 is fixedly arranged on the top of the middle of the distributor 3, and six sets of heating chambers 4 are fixedly connected to the top of the top cover 301; spiral heaters 401, which are resistance heaters, are arranged around the outside of the heating chambers 4; and a raw material hopper 5 is connected to the top of the six sets of heating chambers 4.

[0027] Among them, the upper part of the containment cylinder 101 is integrally provided with an upwardly curved breathing tube 102.

[0028] A drive motor 105 is fixedly installed on the outside of the L-shaped channel 1. One end of a set of rollers 103 extends out of the L-shaped channel 1 and is connected to the drive motor 105 for transmission. The rollers 103 rotate in the L-shaped channel 1 through waterproof bearings.

[0029] Among them, a bottom cover 302 is fixedly installed at the bottom center of the distributor 3, and silicone sealing gaskets are installed on the top of the bottom cover 302 and the top of the top cover 301; six sets of discharge holes 303 are opened in the bottom cover 302, and the discharge holes 303 are staggered with the heating chamber 4.

[0030] A material distribution plate 304 is rotatably arranged between the top cover 301 and the bottom cover 302. A material distribution motor 306 is installed on the top of the top cover 301, and the material distribution motor 306 is connected to the material distribution plate 304 for transmission. A conveying channel 305 is opened around the side of the material distribution plate 304, and the top of the conveying channel 305 is a sloping structure for easy guidance. The conveying channel 305 can be vertically aligned with the discharge hole 303 and the heating chamber 4.

[0031] The heating chamber 4 has an air regulating hole 402 at the top; an inner inlet tube 403 is fixedly installed inside the upper part of the heating chamber 4, and a filling hole 404 is opened around the side of the inner inlet tube 403; a lower stop block 405 is fixedly installed at the bottom of the inner inlet tube 403; the inner inlet tube 403 is slidably installed outside the inner inlet tube 403 in conjunction with the lower stop block 405.

[0032] like Figures 1-6 As shown, the mixed liquid is automatically diverted and transported to the heating chamber 4 through the raw material hopper 5, and flows downward through the filling hole 404; as the liquid level in the heating chamber 4 rises, the float ring 406 rises under the action of buoyancy, closes the filling hole 404, and automatically stops the feeding; then the spiral heater 401 is started to continuously heat the liquid in the chamber.

[0033] After the dispensing motor 306 starts, it drives the dispensing disc 304 to rotate at a constant speed. When the conveying channel 305 rotates to be aligned with the heating chamber 4, some of the heated liquid flows into the channel. When it continues to rotate to be aligned with the discharge hole 303, the liquid passes through the hole and falls into the receiving cylinder 101, where it quickly condenses, shrinks, solidifies, and sinks.

[0034] When the drive motor 105 is running, it drives the rubber conveyor belt 104 to rotate in a cycle. The droplets fall onto the recessed area above the conveyor belt and rise with the belt. When it reaches the vicinity of the receiving container 2, the toothed plates inside the conveyor belt tilt and flip, accurately discharging the droplets into the container. At this time, the full receiving container 2 can be quickly removed and replaced with a new container, achieving seamless switching.

[0035] In addition, the rubber conveyor belt 104 also undertakes the task of cooling fluid circulation, which can continuously dissipate heat and cool down, ensuring stable operation of the equipment.

[0036] Example 2: Based on Example 1, if it is necessary to adjust the size of the dispensing plate 304, simply replace the dispensing plate 304. Multiple dispensing plates 304 can be pre-set, and their conveying channels 305 can be of different sizes to distinguish the models, so as to produce pills of different sizes.

[0037] The specific usage and function of this embodiment are as follows:

[0038] In this invention, when in use, the mixed liquid is poured into the raw material hopper 5 and automatically transported to the heating chamber 4. It is then conveyed downward through the filling hole 404. When the liquid level in the heating chamber 4 rises, the buoyancy lifts the float ring 406, and the filling hole 404 is closed to stop the conveying. The spiral heater 401 is then started to continuously heat the liquid in the heating chamber 4.

[0039] The material distribution motor 306 is started to drive the material distribution plate 304 to rotate. When the conveying channel 305 rotates to the position aligned with the heating chamber 4, part of the liquid material in the heating chamber 4 enters the conveying channel 305. When the conveying channel 305 rotates to the position aligned with the discharge hole 303, the liquid material passes through the discharge hole 303 and falls into the receiving cylinder 101, where it quickly condenses, shrinks, and solidifies before sinking.

[0040] The drive motor 105 is started to rotate the rubber conveyor belt 104. The droplets fall into the recessed area above the rubber conveyor belt 104, move and rise with the rubber conveyor belt 104. When the droplets move close to the receiving container 2, the teeth in the rubber conveyor belt 104 tilt downwards to quickly discharge the droplets into the receiving container 2. The receiving container 2 can be removed and replaced quickly. The rubber conveyor belt 104 can also continuously circulate the coolant for heat dissipation and cooling.

Claims

1. A device for quick condensation molding of drop pills, characterized in that, include: L-shaped channel (1), the upper part of the L-shaped channel (1) is open; a receiving cylinder (101) is fixedly connected to the lower part of the top of the L-shaped channel (1), the top of the receiving cylinder (101) is higher than the L-shaped channel (1); a receiving container (2) is inserted inside the opening of the L-shaped channel (1); four sets of shaft rollers (103) are rotatably arranged inside the L-shaped channel (1), and a rubber conveyor belt (104) for conveying pellets is arranged outside the four sets of shaft rollers (103); the outer middle of the rubber conveyor belt (104) is a concave structure, and inclined toothed plates are integrally distributed at equal intervals in the concave structure; a distributor (3) is fixedly arranged on the top of the receiving cylinder (101); a top cover (301) is fixedly arranged on the middle top of the distributor (3), and six sets of heating chambers (4) are fixedly connected to the top of the top cover (301); a spiral heater (401) is arranged around the outside of the heating chambers (4), and the spiral heater (401) is a resistance heater; a raw material hopper (5) is connected to the top of the six sets of heating chambers (4).

2. The device for forming drop pills by rapid condensation according to claim 1, wherein: An upwardly curved breathing tube (102) is integrally provided on the upper exterior of the containment tube (101).

3. The apparatus for quick condensing and forming of drop pills according to claim 1, wherein: A drive motor (105) is fixedly installed on the outside of the L-shaped channel (1). One end of a set of rollers (103) passes through the L-shaped channel (1) and is connected to the drive motor (105) for transmission. The rollers (103) rotate in the L-shaped channel (1) through a waterproof bearing.

4. The apparatus for quick condensing and forming of drop pills according to claim 1, wherein: The bottom of the distributor (3) is fixedly provided with a bottom cover (302), and silicone sealing gaskets are provided on the top of the bottom cover (302) and the top of the top cover (301); six sets of discharge holes (303) are opened in the bottom cover (302), and the discharge holes (303) are staggered with the heating chamber (4).

5. The rapid cooling and forming device for pellets as described in claim 4, characterized in that: A material distribution plate (304) is rotatably arranged between the top cover (301) and the bottom cover (302). A material distribution motor (306) is provided on the top of the top cover (301), and the material distribution motor (306) is connected to the material distribution plate (304) in a transmission connection. A conveying channel (305) is provided around the side of the material distribution plate (304), and the top of the conveying channel (305) is a sloping structure for easy guidance. The conveying channel (305) can be vertically aligned with the discharge hole (303) and the heating chamber (4).

6. The rapid cooling and forming device for pellets as described in claim 1, characterized in that: The heating chamber (4) has an air adjustment hole (402) at the top; an inner tube (403) is fixedly installed inside the heating chamber (4) at the top, and a filling hole (404) is opened around the side of the inner tube (403); a lower stop block (405) is fixedly installed at the bottom of the inner tube (403); the inner tube (403) is slidably installed outside the inner tube (403) in conjunction with the lower stop block (405).

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