An automated production of grass processing device

Abstract

This utility model relates to the technical field of forage processing, specifically an automated forage processing device, comprising: a washing box; a support frame fixedly connected to one end of the washing box, and a drying box fixedly connected to the end of the washing box away from the support frame. Through the coordinated action of the washing box, support frame, drying box, discharge pipe, sieve cylinder, and spraying mechanism, this utility model can control the continuous tumbling and conveying of harvested forage, and simultaneously wash away dust from the surface of the forage during tumbling and conveying, thereby improving the product quality of forage production. It solves the problem that while existing automated forage processing devices can dry and package forage, the dust in the air adheres to the surface of the forage, which is generally grown outdoors, and existing forage processing devices cannot clean the surface dust, resulting in significant internal dust and poor product quality after processing.

Description

Technical Field

[0001] This utility model relates to the technical field of forage processing, specifically to an automated forage processing device. Background Technology

[0002] The process of converting fresh grass into hay, silage, or semi-dried silage. Processed forage has improved storage and utilization rates, and is easier to transport and feed. It is the main feed for horses and ruminants in winter and plays an important role in the annual feed balance.

[0003] Utility model patent CN222424791U discloses an automated forage processing device, belonging to the technical field of forage processing. It addresses the problem in existing technologies where, during the extrusion process, the forage continues to fall, easily clogging the left side of the extrusion plate and affecting its repositioning. The device includes: a support assembly; a processing box assembly at the top of the support frame; a drying assembly inside the processing box assembly; a crushing assembly at the bottom of the drying assembly; a buffer assembly at the bottom of the crushing assembly; a quantitative discharge assembly inside the buffer assembly; an extrusion assembly at the bottom of the buffer assembly; and a conveying assembly inside the extrusion assembly. This utility model provides an automated forage processing device that simultaneously drives a sealing plate through the buffer assembly to move the crushed forage, quantitatively depositing it into the buffer assembly and quantitatively extruding it into blocks through the extrusion assembly. This quantitative compression prevents forage accumulation inside the extrusion assembly, thus avoiding repositioning issues.

[0004] However, the above patent still has shortcomings: although the patent can dry and pack hay, since hay is generally grown in the open air, dust in the air will adhere to the surface of the hay. Existing hay processing equipment cannot clean the dust on the surface of the hay, resulting in serious internal dust after hay processing and poor product quality. Utility Model Content

[0005] To overcome the above shortcomings, this utility model provides an automated forage processing device to solve the problem mentioned in the background art that although the existing automated forage processing devices can dry and pack forage, since forage is generally grown in the open air, dust in the air will adhere to the surface of the forage. The existing forage processing devices cannot clean the dust on the surface of the forage, resulting in serious internal dust in the processed forage and poor product quality.

[0006] The technical solution of this utility model is:

[0007] An automated forage processing device includes: a washing box; a support frame fixedly connected to one end of the washing box, a drying box fixedly connected to the end of the washing box away from the support frame, a discharge pipe fixedly connected to the bottom of the drying box, a sieve cylinder disposed inside the washing box, one end of the sieve cylinder penetrating the support frame and extending to the outside of the support frame, and the other end of the sieve cylinder rotatably connected to the drying box; a spraying mechanism for conveying and washing the forage is disposed on the outer surface of the end of the sieve cylinder located outside the support frame; and a drying mechanism for cutting the washed forage is disposed inside the drying box.

[0008] Preferably, the spraying mechanism includes: a first gear fixedly connected to the outer surface of the screen cylinder at one end outside the support frame; a second gear meshing with the top of the first gear; a first rotating shaft fixedly connected to the center of the second gear; a first motor fixedly connected to the end of the first rotating shaft away from the second gear; the first motor fixedly connected to the support frame and the cleaning tank; a spiral conveyor belt fixedly connected to the inner wall of the screen cylinder; a plurality of filter holes evenly opened inside the screen cylinder; a spraying pipe provided at the top of the screen cylinder; a plurality of high-pressure nozzles evenly fixedly connected to the bottom of the spraying pipe; the high-pressure nozzles cooperating with the screen cylinder and the filter holes; two connecting pipes fixedly connected to the top of the spraying pipe; the top ends of the connecting pipes both penetrating the cleaning tank and extending to the joint; and the connecting pipes both fixedly connected to the cleaning tank.

[0009] Preferably, a water storage tank with a water inlet is fixedly connected to one side of the cleaning tank, and a submersible pump is installed inside the water storage tank. A three-way pipe is fixedly connected to the output end of the submersible pump, and the two ends of the three-way pipe away from the submersible pump are respectively fixedly connected to the connector.

[0010] Preferably, the drying mechanism includes: dryers fixedly connected to the four corners of the inner wall of the drying chamber; a second rotating shaft disposed in the middle of the four dryers; the top end of the second rotating shaft penetrating the drying chamber and extending to a second motor; the second motor being fixedly connected to the drying chamber; and the second rotating shaft being fixedly connected to the output end of the second motor; five blades are evenly disposed on the outer surface of the second rotating shaft located inside the drying chamber, and the blades are staggered; and a temperature and humidity sensor is fixedly connected to the drying chamber near the second rotating shaft, and the temperature and humidity sensor cooperates with the dryers.

[0011] Preferably, a third rotating shaft is provided inside the discharge pipe. One end of the third rotating shaft passes through the discharge pipe and extends to a third motor. The third motor is fixedly connected to the discharge pipe. The third rotating shaft is fixedly connected to the output end of the third motor. An auger blade is fixedly connected to the outer surface of the third rotating shaft located inside the discharge pipe. The auger blade is adapted to the discharge pipe.

[0012] Preferably, a drain outlet is provided at the center of the bottom of the washing box, and support rods are fixedly connected to the four corners of the bottom of the drying box, with the support rods cooperating with the support frame.

[0013] Preferably, a control box with an internal touch screen is fixedly connected to one side of the drying oven.

[0014] Compared with the prior art, the beneficial effects of this utility model are:

[0015] Firstly, this utility model, through the coordinated action of a washing box, support frame, drying box, discharge pipe, screen cylinder, and spraying mechanism, can control the continuous tumbling and conveying of harvested forage. Simultaneously, it washes away dust from the forage surface, improving the quality of forage products. This solves the problem that while existing automated forage processing devices can dry and package forage, the dust in the air adheres to the surface of the forage, which is generally grown outdoors, and these devices cannot effectively clean this dust, resulting in significant internal dust accumulation and poor product quality after processing.

[0016] Secondly, this utility model, through the coordinated action of the washing box, support frame, drying box, discharge pipe, screen cylinder, and drying mechanism, can cut and stir the washed forage, and simultaneously heat and dry the forage, ensuring uniform heating and improving the drying effect. This solves the problem that existing automated forage processing devices, while capable of drying forage, lack the function of stirring the forage, resulting in faster drying speeds for forage near the heat source and slower drying speeds for forage further away from the heat source, leading to poor drying results. Attached Figure Description

[0017] Figure 1 This is a three-dimensional structural diagram of an automated forage processing device according to the present invention;

[0018] Figure 2 This is a side sectional view of an automated forage processing device according to the present invention.

[0019] Figure 3 This is a schematic diagram of the spray mechanism structure of this utility model;

[0020] Figure 4 This is a schematic diagram of the connection structure between the spray pipe and the high-pressure nozzle of this utility model;

[0021] Figure 5 This is a schematic diagram of the drying mechanism of this utility model.

[0022] In the picture:

[0023] 1. Cleaning box; 2. Support frame; 3. Drying box; 4. Discharge pipe; 5. Screen cylinder; 6. Spraying mechanism; 7. Drying mechanism; 8. First gear; 9. Second gear; 10. First rotating shaft; 11. First motor; 12. Screw conveyor belt; 13. Filter hole; 14. Spray pipe; 15. High-pressure nozzle; 16. Connecting pipe; 17. Joint; 18. Water storage tank; 19. Submersible pump; 20. T-pipe; 21. Dryer; 22. Second rotating shaft; 23. Second motor; 24. Cutter head; 25. Temperature and humidity sensor; 26. Third rotating shaft; 27. Third motor; 28. Screw blade; 29. ​​Drain outlet; 30. Support rod; 31. Control box. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0025] Please see Figures 1 to 5 The present invention will describe the above technical solution in detail through the following embodiments:

[0026] An automated forage processing device includes: a washing box 1; a support frame 2 is fixedly connected to one end of the washing box 1, and a drying box 3 is fixedly connected to the end of the washing box 1 away from the support frame 2; a discharge pipe 4 is fixedly connected to the bottom of the drying box 3; a sieve cylinder 5 is installed inside the washing box 1, one end of the sieve cylinder 5 passes through the support frame 2 and extends to the outside of the support frame 2, and the other end of the sieve cylinder 5 is rotatably connected to the drying box 3; a spray mechanism 6 for conveying and washing the forage is provided on the outer surface of the end of the sieve cylinder 5 located outside the support frame 2; and the drying box 3 is equipped with... There is a drying mechanism 7 for cutting the washed hay. The user puts the harvested hay into the sieve cylinder 5. The sieve cylinder 5 rotates in conjunction with the spray mechanism 6. The sieve cylinder 5 rotates synchronously and continuously conveys the hay to the drying box 3. During the conveying process, the device sprays water onto the hay to wash away the dust on the surface of the hay. After the hay is conveyed into the drying box 3, the drying mechanism 7 cuts and stirs the hay. At the same time as cutting and stirring the hay, the hay is heated to ensure that the hay is heated evenly.

[0027] like Figure 3 and Figure 4 As shown, the spraying mechanism 6 includes: a first gear 8 fixedly connected to the outer surface of the screen cylinder 5 located at one end outside the support frame 2; a second gear 9 meshing with the top of the first gear 8; a first rotating shaft 10 fixedly connected to the center of the second gear 9; a first motor 11 fixedly connected to the end of the first rotating shaft 10 away from the second gear 9; the first motor 11 fixedly connected to the support frame 2 and the cleaning tank 1; a spiral conveyor belt 12 fixedly connected to the inner wall of the screen cylinder 5; several filter holes 13 evenly opened inside the screen cylinder 5; a spray pipe 14 provided at the top of the screen cylinder 5; several high-pressure nozzles 15 evenly fixedly connected to the bottom of the spray pipe 14; the high-pressure nozzles 15 cooperate with the screen cylinder 5 and the filter holes 13; two connecting pipes 16 fixedly connected to the top of the spray pipe 14. The top of each of the 16 pipes passes through the washing box 1 and extends to the connector 17. The connecting pipes 16 are all fixedly connected to the washing box 1. The first motor 11 is started. The output end of the first motor 11 drives the first rotating shaft 10. While the first rotating shaft 10 rotates, it drives the second gear 9. The second gear 9 drives the first gear 8 to rotate slowly. While the first gear 8 rotates, it drives the screen cylinder 5. The screen cylinder 5 rotates by cooperating with the drying box 3 through the support frame 2. While the screen cylinder 5 rotates, it drives the spiral conveyor belt 12. The spiral conveyor belt 12 continuously pushes the hay into the drying box 3 to tumble and move. While the hay moves, the high-pressure nozzle 15 sprays water into the hay inside the screen cylinder 5. The water flow washes away the dust on the surface of the hay, so that the dust and water flow together into the bottom of the washing box 1 through the water filter hole 13 inside the screen cylinder 5.

[0028] like Figure 4As shown, a water storage tank 18 with a water inlet is fixedly connected to one side of the washing tank 1. A submersible pump 19 is installed inside the water storage tank 18. A three-way pipe 20 is fixedly connected to the output end of the submersible pump 19. The two ends of the three-way pipe 20 away from the submersible pump 19 are fixedly connected to the connector 17 respectively. When the submersible pump 19 is started, the submersible pump 19 draws water from the water storage tank 18 and delivers the water to the connector 17 through the three-way pipe 20. The water flows into the interior of the spray pipe 14 through the connector 17 and the connecting pipe 16. Finally, the high-pressure nozzle 15 sprays the water onto the pasture inside the screen cylinder 5.

[0029] like Figure 2 and Figure 5 As shown, the drying mechanism 7 includes: dryers 21 are fixedly connected to the four corners of the inner wall of the drying chamber 3; a second rotating shaft 22 is set in the middle of the four dryers 21; the top of the second rotating shaft 22 passes through the drying chamber 3 and extends to the second motor 23; the second motor 23 is fixedly connected to the drying chamber 3; the second rotating shaft 22 is fixedly connected to the output end of the second motor 23; five blades 24 are evenly arranged on the outer surface of the second rotating shaft 22 inside the drying chamber 3, and the blades 24 are staggered; a temperature and humidity sensor 25 is fixedly connected to the drying chamber 3 near the second rotating shaft 22; the temperature and humidity sensor 25 cooperates with the dryers 21 to start the second motor 23 and the dryers 21 simultaneously; the output end of the second motor 23 drives the second rotating shaft 22; the second rotating shaft 22 drives the blades 24; while the blades 24 rotate, they continuously cut and stir the hay; the dryers 21 heat and dry the hay; and the temperature and humidity sensor 25 continuously detects the temperature and humidity inside the drying chamber 3.

[0030] like Figure 2 and Figure 5 As shown, a third rotating shaft 26 is installed inside the discharge pipe 4. One end of the third rotating shaft 26 passes through the discharge pipe 4 and extends to the third motor 27. The third motor 27 is fixedly connected to the discharge pipe 4, and the third rotating shaft 26 is fixedly connected to the output end of the third motor 27. An auger blade 28 is fixedly connected to the outer surface of the third rotating shaft 26 inside the discharge pipe 4. The auger blade 28 is adapted to the discharge pipe 4. When the user puts the packaging bag on the outside of the discharge pipe 4, the third motor 27 is automatically started when the humidity inside the drying chamber 3 reaches the set minimum threshold. The output end of the third motor 27 drives the third rotating shaft 26. While the third rotating shaft 26 rotates, it drives the auger blade 28. While the auger blade 28 rotates, it continuously pushes the hay through the discharge pipe 4 into the inside of the packaging bag, thereby baling the hay.

[0031] like Figure 2As shown, a drain outlet 29 is provided at the center of the bottom of the cleaning box 1, and support rods 30 are fixedly connected to the four corners of the bottom of the drying box 3. The support rods 30 cooperate with the support frame 2, and the water inside the cleaning box 1 is continuously discharged to the outside of the device through the drain outlet 29. The support rods 30 improve the stability of the device placement.

[0032] like Figure 1 As shown, a control box 31 with an internal touch screen is fixedly connected to one side of the drying oven 3, making it convenient for users to operate the device.

[0033] Working principle: The first motor 11 and submersible pump 19 are started. Then, the harvested hay is put into the sieve cylinder 5. The output end of the first motor 11 drives the first rotating shaft 10. The rotation of the first rotating shaft 10 drives the second gear 9. The second gear 9 drives the first gear 8 to rotate slowly. The rotation of the first gear 8 drives the sieve cylinder 5. The sieve cylinder 5 rotates by cooperating with the support frame 2 and the drying box 3. The rotation of the sieve cylinder 5 drives the spiral conveyor belt 12. The spiral conveyor belt 12 continuously pushes the hay into the drying box 3. While the hay is moving, the submersible pump 19 draws water from the water storage tank 18 and delivers the water through the three-way pipe 20 to the connector 17. From the connector 17 and the connecting pipe 16, the water flows into the spray pipe 14 and finally through the high-pressure nozzle 1. 5. Water is sprayed onto the hay inside the screen cylinder 5. The water flow washes away the dust on the surface of the hay, allowing the dust and water to flow together through the water filter holes 13 inside the screen cylinder 5 into the bottom of the washing tank 1, and finally discharged to the outside of the device through the drain outlet 29. This allows for continuous tumbling and conveying of the harvested hay, and washes away the dust on the surface of the hay while tumbling and conveying it, thus improving the product quality of hay production. This solves the problem that although existing automated hay processing devices can dry and pack hay, because hay is generally grown in the open air, dust in the air will adhere to the surface of the hay. Existing hay processing devices cannot clean the dust on the surface of the hay, resulting in serious internal dust and poor product quality after processing.

[0034] The user places the packaging bag over the outside of the discharge pipe 4 and simultaneously starts the second motor 23 and the dryer 21. The output of the second motor 23 drives the second rotating shaft 22, which in turn drives the cutter head 24. The cutter head 24 rotates while continuously cutting and mixing the forage. Meanwhile, the dryer 21 heats and dries the forage. The temperature and humidity sensor 25 continuously monitors the temperature and humidity inside the drying chamber 3. When the humidity inside the drying chamber 3 reaches the set minimum threshold, the third motor 27 is automatically started. The output of the third motor 27 drives the third rotating shaft 26, which rotates while simultaneously... The rotating auger blades 28 continuously push the hay through the discharge pipe 4 into the packaging bag, thus baling the hay. The machine can cut and mix the washed hay, and simultaneously heat and dry it, ensuring even heating and improving the drying effect. This solves the problem that existing automated hay processing devices, while capable of drying hay, lack the function of mixing the hay, resulting in faster drying near the heat source and slower drying further away, leading to poor drying results.

[0035] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit it. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some or all of the technical features therein. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of this utility model.

Claims

1. An automated forage processing device, comprising: Cleaning box (1); The feature is that: a support frame (2) is fixedly connected to one end of the cleaning box (1), a drying box (3) is fixedly connected to the end of the cleaning box (1) away from the support frame (2), a discharge pipe (4) is fixedly connected to the bottom of the drying box (3), a sieve cylinder (5) is provided inside the cleaning box (1), one end of the sieve cylinder (5) passes through the support frame (2) and extends to the outside of the support frame (2), and the other end of the sieve cylinder (5) is rotatably connected to the drying box (3); The outer surface of the screen cylinder (5) located at one end of the support frame (2) is provided with a spraying mechanism (6) for conveying and cleaning the forage. The drying box (3) is equipped with a drying mechanism (7) for cutting the washed hay inside.

2. The automated forage processing device as described in claim 1, characterized in that: The spraying mechanism (6) includes: The screen cylinder (5) is fixedly connected to a first gear (8) on the outer surface of one end of the support frame (2). The top of the first gear (8) is meshed with a second gear (9). A first rotating shaft (10) is fixedly connected to the center of the second gear (9). A first motor (11) is fixedly connected to the end of the first rotating shaft (10) away from the second gear (9). The first motor (11) is fixedly connected to the support frame (2) and the cleaning tank (1). A spiral conveyor belt (12) is fixedly connected to the inner wall of the screen cylinder (5). Several filter holes (13) are evenly opened inside the screen cylinder (5). A spray pipe (14) is provided at the top of the screen cylinder (5). Several high-pressure nozzles (15) are evenly fixedly connected to the bottom of the spray pipe (14). The high-pressure nozzles (15) cooperate with the screen cylinder (5) and the filter holes (13). Two connecting pipes (16) are fixedly connected to the top of the spray pipe (14). The top of each connecting pipe (16) passes through the cleaning box (1) and extends to the joint (17). The connecting pipes (16) are fixedly connected to the cleaning box (1).

3. The automated forage processing device as described in claim 2, characterized in that: A water tank (18) with a water inlet is fixedly connected to one side of the cleaning tank (1). A submersible pump (19) is installed inside the water tank (18). A three-way pipe (20) is fixedly connected to the output end of the submersible pump (19). The two ends of the three-way pipe (20) away from the submersible pump (19) are fixedly connected to the connector (17).

4. The automated forage processing device as described in claim 1, characterized in that: The drying mechanism (7) includes: Dryers (21) are fixedly connected to the four corners of the inner wall of the drying box (3). A second rotating shaft (22) is provided in the middle of the four dryers (21). The top end of the second rotating shaft (22) passes through the drying box (3) and extends to the second motor (23). The second motor (23) is fixedly connected to the drying box (3). The second rotating shaft (22) is fixedly connected to the output end of the second motor (23). The second rotating shaft (22) is located inside the drying chamber (3) and its outer surface is uniformly provided with five blades (24). The blades (24) are staggered. A temperature and humidity sensor (25) is fixedly connected to the drying chamber (3) near the second rotating shaft (22). The temperature and humidity sensor (25) cooperates with the dryer (21).

5. The automated forage processing device as described in claim 1, characterized in that: The discharge pipe (4) is provided with a third rotating shaft (26) inside. One end of the third rotating shaft (26) passes through the discharge pipe (4) and extends to the third motor (27). The third motor (27) is fixedly connected to the discharge pipe (4). The third rotating shaft (26) is fixedly connected to the output end of the third motor (27). The outer surface of the third rotating shaft (26) located inside the discharge pipe (4) is fixedly connected with an auger blade (28). The auger blade (28) is adapted to the discharge pipe (4).

6. The automated forage processing device as described in claim 1, characterized in that: The cleaning box (1) has a drain outlet (29) at the center of its bottom, and the drying box (3) has support rods (30) fixedly connected to the four corners of its bottom. The support rods (30) cooperate with the support frame (2).

7. The automated forage processing device as described in claim 1, characterized in that: One side of the drying oven (3) is fixedly connected to a control box (31) with an internal touch screen.

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