A production device for iridescent non-slip mats
The iridescent anti-slip mat production device utilizes powered steel rollers and scraper technology to produce multi-colored PVC foam anti-slip mats, solving the problems of high production costs and environmental protection for multi-colored anti-slip mats, and producing dreamy, beautiful and multi-colored anti-slip mats.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- 广州市优伟家居用品有限公司
- Filing Date
- 2025-08-19
- Publication Date
- 2026-06-23
AI Technical Summary
In the current production process of anti-slip mats, multi-color PVC foam materials require an additional printing process, which increases production costs and may lead to color fading and environmental problems.
The iridescent anti-slip mat production device uses a mesh fabric base that passes through the top of a powered steel roller. The bottomless slurry tank descends and presses onto the mesh fabric base. Combined with a material pump, different colored slurries are introduced into the bottomless slurry tank. The rotating powered steel roller and the scraper plate flatten the slurry, creating an iridescent effect by the collision of different colors.
The produced anti-slip mats are dreamy and beautiful, with a variety of colors, reducing production costs and avoiding color fading and environmental problems, while replacing some printing processes.
Smart Images

Figure CN224389156U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of anti-slip mat production equipment, specifically to a multicolored anti-slip mat production equipment. Background Technology
[0002] Currently, anti-slip mats are generally only produced in single colors, especially those made of PVC foam. If multi-colored PVC foam anti-slip mats are desired, a printing process is required, increasing production costs. The printing process usually brings other problems, such as environmental issues, color fading, and odor. Utility Model Content
[0003] The technical problem this invention aims to solve is to overcome existing defects and provide a device for producing iridescent anti-slip mats. A mesh fabric base passes through the top of a powered steel roller, and a bottomless slurry tank descends and presses onto the mesh fabric base. Slurry from the base slurry tank is introduced into the bottomless slurry tank. Then, a pump introduces other colored slurries from the color slurry tank into the bottomless slurry tank. Different colored slurries, in a state of incomplete fusion, are carried away by the mesh fabric base by the rotation of the powered steel roller. Upper and lower scraper plates smooth the slurry on the upper and lower sides of the mesh fabric base. The resulting anti-slip mat exhibits an iridescent effect after the different colors collide. Anti-slip mats produced by this process are not only dreamlike and beautiful, with a variety of colors that can be freely combined, but can also replace some printed anti-slip mats, reducing production costs. The produced anti-slip mats do not have problems such as color fading or environmental issues, effectively solving the problems in the background technology.
[0004] To achieve the above objectives, this utility model provides the following technical solution: a multicolored anti-slip mat production device, comprising a device support, the device support including a base, a support frame, a top plate and a rectangular through groove, the top two sides of the device support being fixedly connected to the two ends of the top plate by two support frames respectively, the top plate having a rectangular through groove in the middle, and further comprising:
[0005] The slurry coating mechanism includes a bottomless slurry tank, a height adjustment component, a slurry baffle, a sealing strip, and a slurry baffle horizontal movement control component. The bottomless slurry tank is installed on the lower side of the top plate through the height adjustment component. Two longitudinal slurry baffles are respectively provided on the left and right sides of the bottomless slurry tank. The two slurry baffles are respectively connected to the top of the bottomless slurry tank through the slurry baffle horizontal movement control component. Two sealing strips are respectively provided on the front and rear sides of each slurry baffle. The sealing strips are in frictional contact with the inner wall of the bottomless slurry tank.
[0006] The mesh fabric conveying mechanism is mounted on the base.
[0007] The slurry and colorant feeding mechanism is installed on the top plate.
[0008] The mesh fabric conveying mechanism transports the mesh fabric from back to front. During transport, the mesh fabric passes under the bottom of the bottomless slurry tank. The slurry and colorant feeding mechanism feeds different colored slurries into the bottomless slurry tank. The different colored slurries fall onto the mesh fabric. Because the mesh fabric has evenly distributed mesh openings, the slurry adheres to both the top and bottom sides of the mesh fabric. The height adjustment component moves the bottomless slurry tank up and down. Before production begins, the bottomless slurry tank can be moved upwards to facilitate passing the mesh fabric through its bottom. Then, the bottomless slurry tank is lowered so that the distance between the bottomless slurry tank and the upper side of the mesh fabric conveying mechanism is the same as the thickness of the mesh fabric. The slurry baffle plate lateral movement control component is used to control the slurry baffle plate to move left and right along the bottomless slurry tank, thereby changing the position of the two slurry baffle plates in the bottomless slurry tank. The area between the two slurry baffle plates is used to temporarily receive the slurry. The slurry baffle plate lateral movement control component controls the position of the two slurry baffle plates so that the two slurry baffle plates correspond to the two sides of the mesh fabric. Thus, adjusting the position of the two slurry baffle plates can adapt to mesh fabrics of different widths.
[0009] Furthermore, the mesh fabric conveying mechanism includes support plates, a power steel roller, and a power motor. Two support plates are fixedly connected to the top two sides of the base, and the two support plates are rotatably connected to both ends of the power steel roller via bearings. The top of the power steel roller is fitted to the bottom of the bottomless slurry tank, and the bottom of the baffle plate has an arc groove that mates with the top of the power steel roller. One end of the power steel roller is fixedly connected to the output shaft of the power motor, which is mounted on the corresponding support plate. The support plates are used to rotatably mount the power steel roller. When the power motor operates, it drives the power steel roller to rotate counterclockwise. The mesh fabric passes between the power steel roller and the bottomless slurry tank. The counterclockwise rotation of the power steel roller drives the mesh fabric forward, and when the mesh fabric passes the bottom of the bottomless slurry tank, the slurry in the tank adheres to the mesh fabric.
[0010] Furthermore, the mesh fabric conveying mechanism also includes a scraper bracket and a scraper. Two scraper brackets are fixedly connected to the rear sides of the two support plates, and the two scraper brackets are detachably connected to the two ends of the scraper. The blade of the scraper is in frictional contact with the rear side of the power steel roller.
[0011] Furthermore, the slurry and colorant feeding mechanism includes a basic slurry tank, a discharge port, a regulating valve, and a feed trough. The basic slurry tank is installed in the upper middle part of the top plate. The discharge port is located at the bottom of the basic slurry tank and is located within a rectangular channel. A regulating valve is installed on the discharge port. The rear end of the rectangular channel is connected to the rear end of the feed trough. The feed trough is inclined, with the front lower than the rear. The discharge port is located above the middle of the feed trough, and the front end of the feed trough is located above the middle of the bottomless slurry tank. The basic slurry tank contains PVC foaming slurry of the basic color. When the regulating valve is opened, the slurry in the basic slurry tank falls into the feed trough through the discharge port, and then falls into the bottomless slurry tank. The inclination angle of the feed trough is set to 30 degrees. The falling speed of the slurry can be adjusted by the regulating valve.
[0012] Furthermore, the slurry and colorant feeding mechanism also includes a horizontal adjustment assembly, a pump, a suction pipe, a color slurry tank, and an addition pipe. Two horizontal adjustment assemblies are respectively installed on the left and right sides of the rectangular through-slot at the bottom of the top plate. Each of the two horizontal adjustment assemblies is connected to a pump. The inlets of the two pumps are connected to two color slurry tanks via two suction pipes. Both color slurry tanks are mounted on the top plate. The outlets of the two pumps are connected to two addition pipes, both located above the bottomless slurry tank. The horizontal adjustment assembly is used to change the position of the pump and the addition pipe to accommodate adjustments to the baffle plate position, ensuring that other colors of slurry can fall into the area between the two baffle plates. It also allows for changing the position for adding different colors of slurry. The color slurry tank is used to hold other colors of PVC foaming slurry. The pump draws slurry from the color slurry tank through the suction pipe and then discharges it into the bottomless slurry tank through the addition pipe, where it mixes with the slurry in the bottomless slurry tank.
[0013] Furthermore, the lateral adjustment assembly includes slide rails, slide blocks, positioning bolts, and fixing sleeves. Two transverse slide rails are fixedly connected to the bottom of the top plate on the left and right sides of the rectangular through-slot, respectively. Each slide rail is slidably connected to a slide block, and a positioning bolt is threaded into a threaded hole on the side of each slide block. The positioning bolts abut against the corresponding slide rail. A material pump is fixedly connected to the bottom of each slide block via a fixing sleeve. Loosening the positioning bolts releases them from the slide rails, allowing the slide block to slide along the rails to the desired position. Tightening the positioning bolts then repositions the material pump within the fixing sleeve, and also changes the position where other colored slurries fall into the bottomless slurry tank.
[0014] Furthermore, it also includes a slurry leveling mechanism, which is installed at the front end of the upper surface of the base. The slurry leveling mechanism is used to level the slurry adhering to the upper and lower sides of the mesh fabric base.
[0015] Furthermore, the slurry leveling mechanism includes uprights, a scraper height control assembly, an upper scraper, and a lower scraper. Two uprights are respectively installed on the left and right sides of the front end of the upper surface of the base. The upper and lower scrapers are respectively installed between the two uprights via the scraper height control assembly, with the upper scraper directly above the lower scraper. The uprights are used to install the scraper height control assembly. The mesh fabric passes between the upper and lower scrapers. The scraper height control assembly can move the upper and lower scrapers up and down, and can also move the upper and lower scrapers closer or further apart, adjusting the distance between the upper and lower scrapers according to the thickness of the mesh fabric.
[0016] Compared with existing technologies, the beneficial effects of this iridescent anti-slip mat production device are:
[0017] 1. The mesh fabric passes through the top of the power steel roller, and the bottomless slurry tank descends and presses on the mesh fabric. The slurry in the base slurry tank is introduced into the bottomless slurry tank. Then, the pump introduces other colored slurries from the color slurry tank into the bottomless slurry tank. The different colored slurries are carried away by the mesh fabric after the power steel roller rotates, and then the upper and lower scraper plates scrape the slurry on the top and bottom of the mesh fabric. The anti-slip mat produced will have a color-changing effect after different colors collide.
[0018] 2. The anti-slip mats produced by this process are not only dreamy and beautiful, but also come in a variety of colors that can be freely matched. They can also replace some printed anti-slip mats, reducing the production cost of anti-slip mats. The anti-slip mats produced will not have problems such as fading or environmental issues. Attached Figure Description
[0019] Figure 1 This is a schematic diagram of the structure of this utility model;
[0020] Figure 2 This utility model Figure 1 A magnified view of the structure at point A in the middle;
[0021] Figure 3 This is a schematic diagram of the structure of this utility model from below;
[0022] Figure 4 This utility model Figure 3 A magnified schematic diagram of the structure at point B in the middle;
[0023] Figure 5 This is a schematic diagram of the rear structure of this utility model;
[0024] Figure 6 This is a partial schematic diagram of the slurry coating mechanism and the mesh substrate structure in this utility model;
[0025] Figure 7 This utility model Figure 6A magnified view of section C.
[0026] In the diagram: 1. Device support frame; 11. Base; 12. Support frame; 13. Top plate; 14. Rectangular through groove; 2. Slurry coating mechanism; 21. Bottomless slurry tank; 22. Guide rod; 23. Height adjustment stud; 24. Height adjustment wing nut; 25. Horizontal rail; 26. Slurry baffle plate; 27. Sealing strip; 28. Horizontal sliding seat; 29. Fastening wing bolt; 210. Plate frame; 3. Mesh base conveying mechanism; 31. Support plate; 32. Power steel roller; 33. Power motor; 34. Scraper support; 35. Excess material scraper; 4. Slurry... 41 Scraping mechanism, 42 Vertical slide groove, 43 Upper scraper, 44 Slider, 45 Lower scraper, 46 Locking stud, 47 Locking wing nut, 48 Vertical through groove, 5 Slurry and colorant feeding mechanism, 51 Basic slurry tank, 52 Discharge port, 53 Regulating valve, 54 Feeding trough, 55 Slide rail, 56 Slide seat, 57 Positioning bolt, 58 Fixing sleeve, 59 Pump, 510 Feeding pipe, 511 Color slurry tank, 512 Adding pipe, 6 Receiving basin, 7 Mesh base. Detailed Implementation
[0027] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0028] Example 1, please refer to Figures 1 to 7 This utility model provides a technical solution: a color-changing anti-slip mat production device, including a device support 1, the device support 1 including a base 11, a support frame 12, a top plate 13 and a rectangular through groove 14, the top two sides of the device support 1 are respectively fixedly connected to the two ends of the top plate 13 through two support frames 12, the top plate 13 has a rectangular through groove 14 in the middle, and also includes a slurry coating mechanism 2, a mesh base conveying mechanism 3 and a slurry and colorant feeding mechanism 5;
[0029] The slurry coating mechanism 2 includes a bottomless slurry tank 21, a height adjustment component, baffle plates 26, sealing strips 27, and a baffle plate lateral movement control component. The bottomless slurry tank 21 is installed on the lower side of the top plate 13 via the height adjustment component. Two longitudinal baffle plates 26 are respectively provided on the left and right sides of the bottomless slurry tank 21. The two baffle plates 26 are respectively connected to the top of the bottomless slurry tank 21 via the baffle plate lateral movement control component, and two baffle plates 26 are respectively provided on the front and rear sides of each baffle plate 26. The sealing strip 27 makes frictional contact with the inner wall of the bottomless slurry tank 21. The sealing strip 27 replaces the baffle plate 26 in contact with the inner wall of the bottomless slurry tank 21, which can reduce the wear between the baffle plate 26 and the bottomless slurry tank 21 when the baffle plate 26 is moved and adjusted. At the same time, it can seal the gap between the baffle plate 26 and the bottomless slurry tank 21. The sealing strip 27 is engaged with the dovetail groove at the end of the baffle plate 26. The sealing strip 27 can be replaced after a period of use.
[0030] The height adjustment assembly includes guide rods 22, height adjustment studs 23, and height adjustment wing nuts 24. Two vertical guide rods 22 are fixedly connected to the bottom ends of the upper left and right sides of the bottomless slurry tank 21, respectively. The two guide rods 22 are vertically slidably connected to two guide holes on the top plate 13. A vertical height adjustment stud 23 is also fixedly connected to the bottom of one end of the bottomless slurry tank 21. The height adjustment stud 23 passes through an adjustment through hole on the top plate 13, and height adjustment wing nuts are threaded onto the upper and lower sections of the stud 23 on the top plate 13. 24. The guide rod 22 cooperates with the guide hole to allow the bottomless slurry tank 21 to move smoothly up and down relative to the top plate 13. Moving the height adjustment stud 23 up and down relative to the top plate 13 allows the bottomless slurry tank 21 to move up and down relative to the top plate 13. Then, by turning the two height adjustment wing nuts 24 on the height adjustment stud 23, the two height adjustment wing nuts 24 are tightly attached to the upper and lower sides of the top plate 13, respectively, and the height of the height adjustment stud 23 and the bottomless slurry tank 21 can be fixed, thus realizing the height adjustment operation of the bottomless slurry tank 21.
[0031] The slurry baffle horizontal movement control assembly includes a horizontal rail 25, a horizontal sliding seat 28, a fastening wing bolt 29, and a plate frame 210. Two horizontal rails 25 are respectively installed on the front and rear sides of the top of the bottomless slurry tank 21. The top of each slurry baffle 26 is fixedly connected to a longitudinal plate frame 210 by screws. Two horizontal sliding seats 28 are fixedly connected to the front and rear ends of the plate frame 210, respectively. The two horizontal sliding seats 28 are slidably connected to the two horizontal rails 25, and the top of each horizontal sliding seat 28 is threaded with a fastening wing bolt 29. When the bottom end of the fastening wing bolt 29 is pressed against the upper side of the horizontal rail 25, and the left and right position of the baffle plate 26 in the bottomless slurry tank 21 needs to be adjusted, the two fastening wing bolts 29 above the baffle plate 26 are turned to move the baffle plate 26, the plate frame 210 and the horizontal sliding seat 28 left and right along the horizontal rail 25. Then the two fastening wing bolts 29 above the baffle plate 26 are tightened again. The horizontal rail 25 and the horizontal sliding seat 28 are relocked by the fastening wing bolts 29, so as to realize the horizontal adjustment of the baffle plate 26.
[0032] The mesh fabric conveying mechanism 3 is mounted on the base 11.
[0033] The fabric conveying mechanism 3 includes support plates 31, a power steel roller 32, and a power motor 33. Two support plates 31 are fixedly connected to the top two sides of the base 11, and the two support plates 31 are rotatably connected to the two ends of the power steel roller 32 through bearings. The top of the power steel roller 32 is connected to the bottom of the bottomless slurry tank 21, and the bottom of the baffle plate 26 is provided with an arc groove that mates with the top of the power steel roller 32. One end of the power steel roller 32 is fixedly connected to the output shaft of the power motor 33, and the power motor 33 is mounted on the corresponding support plate 31. The support plate 31 is used to rotatably mount the power steel roller 32. When the power motor 33 works, it drives the power steel roller 32 to rotate counterclockwise. The fabric 7 passes between the power steel roller 32 and the bottomless slurry tank 21. The counterclockwise rotation of the power steel roller 32 drives the fabric 7 to be conveyed forward. When the fabric 7 passes the bottom of the bottomless slurry tank 21, the slurry in the bottomless slurry tank 21 adheres to the fabric 7.
[0034] The slurry and colorant feeding mechanism 5 is installed on the top plate 13;
[0035] The slurry and pigment feeding mechanism 5 includes a basic slurry tank 51, a discharge port 52, a regulating valve 53, and a feed trough 54. The basic slurry tank 51 is installed in the middle of the upper side of the top plate 13. The discharge port 52 is provided at the bottom of the basic slurry tank 51. The discharge port 52 is located in the rectangular through groove 14, and the regulating valve 53 is installed on the discharge port 52. The rear end of the rectangular through groove 14 is connected to the rear end of the feed trough 54. The feed trough 54 is inclined with the front lower than the rear. The discharge port 52 is located above the middle of the feed trough 54, and the front end of the feed trough 54 is located above the middle of the bottomless slurry tank 21. The base slurry tank 51 contains PVC foaming slurry of the base color. When the regulating valve 53 is opened, the slurry in the base slurry tank 51 falls into the feed trough 54 through the discharge port 52, and then falls into the bottomless slurry tank 21 through the feed trough 54. The inclination angle of the feed trough 54 is set to 30 degrees. The falling speed of the slurry can be adjusted by the regulating valve 53.
[0036] The slurry and colorant feeding mechanism 5 also includes a transverse adjustment component, a pump 59, a pumping pipe 510, a color slurry tank 511, and an addition pipe 512. Two transverse adjustment components are respectively installed at the bottom of the top plate 13 on the left and right sides of the rectangular through groove 14. The two transverse adjustment components are respectively connected to two pumps 59. The inlets of the two pumps 59 are respectively connected to two color slurry tanks 511 through two pumping pipes 510. Both color slurry tanks 511 are installed on the top plate 13. The outlets of the two pumps 59 are respectively connected to two addition pipes 512. Both addition pipes 512 are located above the bottomless slurry tank 21. The lateral adjustment assembly is used to change the position of the pump 59 and the addition pipe 512 to adapt to the adjustment of the position of the baffle plate 26, ensuring that other colored slurries can fall into the area between the two baffle plates 26, and can also change the position for adding different colored slurries. The color slurry tank 511 is used to hold other colored PVC foaming slurries. The pump 59 draws the slurry from the color slurry tank 511 through the pump pipe 510, and then discharges it into the bottomless slurry tank 21 through the addition pipe 512 to mix with the slurry in the bottomless slurry tank 21.
[0037] The lateral adjustment assembly includes slide rails 55, slide blocks 56, positioning bolts 57, and fixing sleeves 58. Two transverse slide rails 55 are fixedly connected to the bottom of the top plate 13 on the left and right sides of the rectangular through groove 14. Each slide rail 55 is slidably connected to a slide block 56. A positioning bolt 57 is threaded into a threaded hole on the side of each slide block 56, and the positioning bolt 57 abuts against the corresponding slide rail 55. A material pump 59 is fixedly connected to the bottom of each slide block 56 via a fixing sleeve 58. Loosening the positioning bolt 57 releases it from the slide rail 55, allowing the slide block 56 to slide along the slide rail 55 to the desired position. Tightening the positioning bolt 57 then moves the material pump 59 within the fixing sleeve 58, and also changes the position where other colored slurries fall into the bottomless slurry tank 21.
[0038] In use, the mesh fabric conveying mechanism 3 transports the mesh fabric 7 from back to front. During transport, the mesh fabric 7 passes the bottom of the bottomless slurry tank 21. The slurry and pigment feeding mechanism 5 feeds different colored slurries into the bottomless slurry tank 21. The different colored slurries fall onto the mesh fabric 7. Because the mesh fabric 7 has evenly distributed mesh holes, the slurry adheres to the upper and lower sides of the mesh fabric 7. The height adjustment component moves the bottomless slurry tank 21 up and down. Before production begins, the bottomless slurry tank 21 can be moved upwards to facilitate passing the mesh fabric 7 to be processed through the bottom of the bottomless slurry tank 21. The bottomless slurry tank 21 is moved down so that the distance between the bottomless slurry tank 21 and the upper side of the power steel roller 32 in the mesh fabric conveying mechanism 3 is the same as the thickness of the mesh fabric 7. The slurry baffle plate lateral movement control component is used to control the slurry baffle plate 26 to move left and right along the bottomless slurry tank 21, thereby changing the position of the two slurry baffle plates 26 in the bottomless slurry tank 21. The area between the two slurry baffle plates 21 is used to temporarily receive slurry. The slurry baffle plate lateral movement control component controls the position of the two slurry baffle plates 21 so that the two slurry baffle plates 21 correspond to the two sides of the mesh fabric 7. Thus, adjusting the position of the two slurry baffle plates 26 can adapt to mesh fabric 7 of different widths.
[0039] Example 2, please refer to Figures 1 to 7 This utility model provides a technical solution: a production device for iridescent anti-slip mats. This embodiment is largely the same in structure as Embodiment 1, except that:
[0040] The mesh fabric conveying mechanism 3 also includes a scraper bracket 34 and a scraper 35. Two scraper brackets 34 are fixedly connected to the rear sides of the two support plates 31, and the two scraper brackets 34 are detachably connected to both ends of the scraper 35. The blade of the scraper 35 makes frictional contact with the rear side of the power steel roller 32. Since the power steel roller 32 carries some residual material after contacting the bottom of the mesh fabric 7, a scraper 35 is provided. The scraper 35 scrapes away the residual material on the power steel roller 32 from the rear. The connection between the scraper 35 and the scraper bracket 34 can be configured to adjust the angle of the scraper 35. For example, two studs can be provided at each end of the scraper 35, passing through the two scraper brackets 34 and threadedly connected to nuts. Changing the angle of the scraper 35 controls whether it contacts the power steel roller 32. Loosening the nuts changes the angle of the scraper 35, and tightening the nuts fixes the scraper 35 again.
[0041] Example 3, please refer to Figures 1 to 7 This utility model provides a technical solution: a production device for iridescent anti-slip mats. This embodiment is structurally similar to Embodiment 2, with the difference being:
[0042] It also includes a slurry leveling mechanism 4, which is installed at the front end of the upper surface of the base 11. The slurry leveling mechanism 4 is used to level the slurry attached to the upper and lower sides of the mesh base 7.
[0043] The slurry leveling mechanism 4 includes uprights 41, a slurry plate height control component, an upper slurry plate 43, and a lower slurry plate 45. Two uprights 41 are respectively provided on the left and right sides of the front end of the upper surface of the base 11. The upper slurry plate 43 and the lower slurry plate 45 are respectively installed between the two uprights 41 through the slurry plate height control component. The upper slurry plate 43 is located directly above the lower slurry plate 45.
[0044] The scraper height control assembly includes a vertical sliding groove 42, a slider 44, a locking stud 46, a locking wing nut 47, and a vertical through groove 48. Each upright 41 has a vertical sliding groove 42, and each upright 41 has a vertical through groove 48 on its front side. The rear end of the vertical through groove 48 communicates with the vertical sliding groove 42. Slider 44s are fixedly connected to the left and right ends of the upper scraper 43 and the left and right ends of the lower scraper 45, respectively. The slider 44 slides vertically with the corresponding vertical sliding groove 42. The rear end of the locking stud 46 is fixedly connected to the front side of each slider 44, and the front end of the locking stud 46 passes through the corresponding vertical through groove. The groove 48 is threaded with a locking wing nut 47. The rear side of the locking wing nut 47 presses against the front side of the upright 41. When the height of the upper scraper 43 needs to be adjusted, loosen the locking wing nuts 47 at both ends of the upper scraper 43, move the upper scraper 43 and the sliders 44 at both ends up and down along the vertical groove 42, and then tighten the two locking wing nuts 47 again. When the locking wing nuts 47 press against the front side of the upright 41 again, the height of the slider 44 in the vertical groove 42 is locked, and the height adjustment of the upper scraper 43 is realized. The height adjustment of the lower scraper 45 is the same as that of the upper scraper 43.
[0045] The upright 41 is used to install the scraper height control component. The mesh base 7 passes between the upper scraper 43 and the lower scraper 45. The scraper height control component can drive the upper scraper 43 and the lower scraper 45 to move up and down, and can also make the upper scraper 43 and the lower scraper 45 move closer or further apart. It can change the distance between the upper scraper 43 and the lower scraper 45 according to the thickness of the mesh base 7.
[0046] The mesh base 7 passes through the upper side of the power steel roller 32, and the bottomless slurry tank 21 descends and presses on the mesh base 7. The slurry in the base slurry tank 51 is introduced into the bottomless slurry tank 21. Then, the other colored slurries in the color slurry tank 511 are introduced into the bottomless slurry tank 21 by the pump 59. The different colored slurries are carried away by the mesh base 7 after the power steel roller 32 rotates while they are not fully fused. Then, the upper scraper 43 and the lower scraper 45 scrape the slurry on the upper and lower sides of the mesh base 7 to flatten it. Then, it is sent into the high temperature furnace for foaming and molding. The anti-slip mat produced will have a color-changing effect after different colors collide.
[0047] In other embodiments, a receiving basin 6 is also provided. The receiving basin 6 is mounted on the base 11. The front end of the receiving basin 6 is located below the lower scraper 45, and the rear end of the receiving basin 6 is located below the residual material scraper 35. The slurry scraped off by the upper scraper 43, the lower scraper 45, and the residual material scraper 35 eventually falls into the receiving basin 6 and is collected.
[0048] It is worth noting that the power motor 33 and the material pump 59 disclosed in the above embodiments are both controlled by an external PLC controller. The external PLC controller controls the operation of the power motor 33 and the material pump 59 using methods commonly used in the prior art. Among them, the power motor 33 is a servo motor.
[0049] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.
[0050] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A device for producing iridescent anti-slip mats, comprising a device support (1), the device support (1) including a base (11), a support frame (12), a top plate (13), and a rectangular through groove (14), wherein the top two sides of the device support (1) are respectively fixedly connected to the two ends of the top plate (13) through two support frames (12), and the top plate (13) has a rectangular through groove (14) in the middle, characterized in that, Also includes: The slurry coating mechanism (2) includes a bottomless slurry tank (21), a height adjustment component, a baffle plate (26), a sealing strip (27), and a baffle plate horizontal movement control component. The bottomless slurry tank (21) is installed on the lower side of the top plate (13) through the height adjustment component. Two longitudinal baffle plates (26) are respectively provided on the left and right sides of the bottomless slurry tank (21). The two baffle plates (26) are respectively connected to the top of the bottomless slurry tank (21) through the baffle plate horizontal movement control component. Two sealing strips (27) are respectively provided on the front and rear sides of each baffle plate (26). The sealing strips (27) are in frictional contact with the inner wall of the bottomless slurry tank (21). The mesh fabric conveying mechanism (3) is installed on the base (11); The slurry and colorant feeding mechanism (5) is installed on the top plate (13).
2. The iridescent anti-slip mat production device according to claim 1, characterized in that: The mesh fabric conveying mechanism (3) includes a support plate (31), a power steel roller (32) and a power motor (33). Two support plates (31) are fixedly connected to the top two sides of the base (11). The two support plates (31) are rotatably connected to the two ends of the power steel roller (32) through bearings. The top of the power steel roller (32) is connected to the bottom of the bottomless slurry tank (21). The bottom of the baffle plate (26) is provided with an arc groove that matches the top of the power steel roller (32). One end of the power steel roller (32) is fixedly connected to the output shaft of the power motor (33). The power motor (33) is installed on the corresponding support plate (31).
3. The iridescent anti-slip mat production device according to claim 2, characterized in that: The mesh fabric conveying mechanism (3) also includes a scraper (35), and two scraper supports (34) are fixedly connected to the rear sides of the two support plates (31). The two scraper supports (34) are detachably connected to the two ends of the scraper (35), and the blade of the scraper (35) is in frictional contact with the rear side of the power steel roller (32).
4. The iridescent anti-slip mat production device according to claim 1, characterized in that: The slurry and pigment feeding mechanism (5) includes a basic slurry tank (51). The basic slurry tank (51) is installed in the middle of the upper side of the top plate (13). The bottom of the basic slurry tank (51) is provided with a discharge port (52). The discharge port (52) is located in a rectangular through groove (14), and a regulating valve (53) is installed on the discharge port (52). The rear end of the rectangular through groove (14) is connected to the rear end of the feed trough (54). The feed trough (54) is inclined with the front lower and the rear higher. The discharge port (52) is located above the middle of the feed trough (54), and the front end of the feed trough (54) is located above the middle of the bottomless slurry tank (21).
5. The iridescent anti-slip mat production device according to claim 4, characterized in that: The slurry and colorant feeding mechanism (5) also includes a pump (59). The bottom of the top plate (13) is provided with two horizontal adjustment components on the left and right sides of the rectangular through groove (14). The two horizontal adjustment components are connected to the two pumps (59). The inlets of the two pumps (59) are connected to the two color slurry tanks (511) through two pump pipes (510). The two color slurry tanks (511) are installed on the top plate (13). The outlets of the two pumps (59) are connected to two addition pipes (512). The two addition pipes (512) are located above the bottomless slurry tank (21).
6. The iridescent anti-slip mat production device according to claim 5, characterized in that: The transverse adjustment assembly includes a slide rail (55). The bottom of the top plate (13) is fixedly connected to two transverse slide rails (55) on the left and right sides of the rectangular through groove (14). Each slide rail (55) is slidably connected to a slide block (56). Each slide block (56) has a threaded hole on its side threaded with a positioning bolt (57). The positioning bolt (57) abuts against the corresponding slide rail (55). The bottom of each slide block (56) is fixedly connected to a material pump (59) through a fixing sleeve (58).
7. The iridescent anti-slip mat production device according to claim 3, characterized in that: It also includes a slurry leveling mechanism (4), which is installed on the front end of the upper surface of the base (11).
8. The iridescent anti-slip mat production device according to claim 7, characterized in that: The slurry leveling mechanism (4) includes a pole (41), a slurry plate height control component, an upper slurry plate (43) and a lower slurry plate (45). Two poles (41) are respectively provided on the left and right sides of the front end of the upper surface of the base (11). The upper slurry plate (43) and the lower slurry plate (45) are respectively installed between the two poles (41) through the slurry plate height control component. The upper slurry plate (43) is located directly above the lower slurry plate (45).