A wire cutting tooling for tuning a flame burner method

Abstract

The utility model discloses a linear cutting tool for adjusting flame burner method Lan, including two parallelly distributed bottom plate, two bottom plate left side end all are provided with hinged component, and two pieces of the angle adjustable inclined plate are hinged and installed through hinged component, two pieces of the inclined plate are also parallelly distributed, and right side end of two pieces of the inclined plate all are installed with the connecting plate, and two pieces of the inclined plate are installed into an organic whole through the connecting plate, and still be provided with the support component for supporting the inclined plate on the bottom plate. In the device, method Lan is installed through the cooperation of bottom plate and inclined plate, and the positioning position is blocked through the inclined baffle on the inclined plate, and the positioning block on the inclined baffle is pressed tightly fixed, so that method Lan is fixed, and the area between two inclined plates is empty, and the middle position is the processing area of linear cutting, and the pipeline hole in the middle can be conveniently processed through the linear cutting processing tool in the position, and the structure is reasonably arranged, and the installation and dismounting of method Lan are very convenient.

Description

Technical Field

[0001] This utility model relates to the field of processing technology for flame-adjusting burner components in burners, specifically a wire cutting tool for the flange of a flame-adjusting burner. Background Technology

[0002] In the field of burner technology, the flame-adjustable burner is an essential component of the burner. The burner mainly changes the flame length by adjusting the flow ratio of gas and air and the swirl intensity, so that the gas and air are mixed in the burner or furnace and ignited to produce a combustion reaction, releasing heat and providing thermal energy for the kiln. During the combustion process, by reasonably controlling the mixing ratio of air and gas, combustion can be made more complete and combustion efficiency can be improved.

[0003] Therefore, flame-adjusting burners are crucial in burners, and the fabrication of the flange on top of the flame-adjusting burner is particularly important during its manufacturing process. The flange on a flame-adjusting burner typically refers to the flange component used for connection and fixation, primarily serving the following functions: connecting the flame-adjusting burner to pipelines, the furnace body, and other related equipment, ensuring the burner is stably installed in the designated position and preventing loosening or displacement during combustion, thus guaranteeing the system's sealing and stability; facilitating installation and maintenance: the flange connection makes it easier to assemble the burner with other components during installation, and allows for quicker disassembly when maintenance or replacement is needed, improving equipment maintenance efficiency; and withstanding pressure and stress: during operation, flame-adjusting burners are subjected to pressure from media such as gas and air, as well as thermal stress generated during combustion. The flange effectively withstands these pressures and stresses, evenly transferring them to the connected equipment to prevent leaks or component damage.

[0004] Therefore, the processing and manufacturing of flanges is very important. In the existing technology, the structure of flanges, such as the "Flange for a Check Valve" disclosed in Publication (Announcement) No.: CN202532061U, is particularly important in terms of the processing of the pipe hole in the middle position. In the existing technology, wire cutting is usually used for processing. However, the existing technology processes the flanges directly without using tooling, which reduces the efficiency of wire cutting processing and cannot effectively guarantee the quality.

[0005] Therefore, in order to solve the above problems, it is necessary to develop a wire EDM fixture for flame-adjusting burner flanges that has a reasonable structure and improves the processing efficiency and quality of flanges. Utility Model Content

[0006] The purpose of this invention is to address the shortcomings of existing technologies by providing a wire EDM fixture for flame-adjusting burner flanges; the technical solution is as follows:

[0007] A wire cutting fixture for flame-adjusting burner flanges includes two parallel base plates. Each base plate has a hinge assembly on its left side. Two angle-adjustable inclined plates are hinged to the hinge assembly. The two inclined plates are also parallel. Each inclined plate has a connecting plate on its right side. The two inclined plates are assembled into one piece by the connecting plate. The base plates also have a support assembly for supporting the inclined plates.

[0008] Both inclined plates are also equipped with inclined blocks. The inclined blocks on both sides are symmetrically arranged and the angle between them and the central axis is 45°. After the flange is rotated 45°, it is placed on the two inclined plates and is blocked and positioned by the inclined blocks on both sides after sliding down.

[0009] The upper end of the inclined stop is also equipped with a positioning block, and a positioning element is installed on the positioning block. The positioning block is located on the upper surface of the flange, and the positioning element presses the flange from above to fix it.

[0010] Furthermore, the hinge assembly includes a hinge shaft disposed on the left side of the base and a hinge sleeve disposed on the left side of the inclined plate. The angle of the inclined plate is adjusted by assembling the hinge shaft and the hinge sleeve.

[0011] Furthermore, the positioning element on the positioning block is set as a pin or a threaded shaft.

[0012] Furthermore, a connecting plate is installed between the two base plates to connect the two base plates into one unit, and two connecting plates are provided; while the support component is correspondingly provided between the two connecting plates.

[0013] Furthermore, at least one set of the support components is provided, which is installed between the two connecting plates of the base plate; the support components include an H-beam installed between the two connecting plates, a support seat is installed at the upper end of the H-beam, a detachable and replaceable support block is installed on the support seat, and the upper end of the support block is set as a ramp structure, which supports the inclined plate above.

[0014] Furthermore, the support base is equipped with a fixing component, through which a support block can be detachably installed. Several support blocks with different angles are provided, and different support blocks can be detached and replaced through the fixing component.

[0015] Furthermore, the support base is installed with H-beams, and the fasteners are installed from the bottom of the support base to the top to fix the support blocks; and at least two sets of fasteners are provided.

[0016] Furthermore, the base plate is also provided with mounting holes for fixing the base plate.

[0017] Beneficial effects: This utility model has the following beneficial effects:

[0018] 1) In this device, the flange is installed by the cooperation of the base plate and the inclined plate. The flange is positioned after being blocked by the inclined baffle on the inclined plate. It is then pressed and fixed by the positioning block on the inclined baffle, thus fixing the flange. The area between the two inclined plates is empty, and the middle position is the processing area for wire cutting. The pipe hole in the middle can be easily processed in this position by using a wire cutting tool. The structure is reasonably designed, and the installation and disassembly of the flange are very convenient.

[0019] 2) In this device, the support assembly supports the upper inclined plate from the bottom, and the tilt angle of the inclined plate can be adjusted accordingly to facilitate the adjustment of the cutting angle and position; in this device, both the two bottom plates at the bottom and the two inclined plates at the top are connected into one unit by connecting plates, and the two inclined plates at the top can move together; the structure is reasonably designed.

[0020] 3) The specific support components in this device include the supporting H-beams and the support base at the upper end of the H-beams. A detachable support block is then set on the support base. The upper end of the support block is set as a ramp structure, and the ramp can be supported by the support block. The support block itself is set as a detachable structure, which is disassembled by the fasteners on the support base. The support block is set with multiple blocks with different tilt angles. The tilt angle can be adjusted by disassembling and replacing the support block. The structure is reasonable. Attached Figure Description

[0021] Figure 1 This is a structural diagram of the present utility model;

[0022] Figure 2 for Figure 1 Middle support component structure diagram;

[0023] Figure 3 This is a top view of the base plate of this utility model;

[0024] Figure 4 This is a top view of the inclined plate in this utility model;

[0025] Among them, the base plate 1; flange 101; hinge assembly 2; hinge shaft 201; hinge sleeve 202; inclined plate 3; connecting plate 4; support assembly 5; inclined stop block 6; positioning block 7; positioning component 8; H-beam 9; support base 10; support block 11; and fixing component 12. Detailed Implementation

[0026] The present invention will be further explained below with reference to the accompanying drawings and specific embodiments. These embodiments are implemented under the premise of the technical solution of the present invention. It should be understood that these embodiments are only used to illustrate the present invention and are not intended to limit the scope of the present invention.

[0027] like Figure 1 , Figure 3 and Figure 4 As shown, a wire cutting fixture for flame-adjusting burner flanges includes two parallel base plates 1. Each base plate 1 has a hinge assembly 2 on its left side. Two angle-adjustable inclined plates 3 are hinged to the hinge assembly 2. The two inclined plates 3 are also parallel. Each inclined plate 3 has a connecting plate 4 on its right side. The two inclined plates 3 are installed as one unit through the connecting plate 4. The base plate 1 is also provided with a support assembly 5 for supporting the inclined plates 3.

[0028] Both inclined plates 3 are also equipped with inclined blocks 6. The inclined blocks 6 on both sides are symmetrically arranged and the angle between them and the central axis is 45°. After the flange 101 is rotated 45°, it is placed on the two inclined plates 3 and is blocked and positioned by the inclined blocks 6 on both sides after sliding down.

[0029] A positioning block 7 is also installed at the upper end of the inclined stop block 6. A positioning element 8 is installed on the positioning block 7. The positioning block 7 is located on the upper end face of the flange 101. The positioning element 8 presses the flange 101 from above, thereby fixing the flange 101.

[0030] The hinge assembly 2 includes a hinge shaft 201 disposed on the left side of the base and a hinge sleeve 202 disposed on the left side of the inclined plate 3. The angle adjustment of the inclined plate 3 is achieved by assembling the hinge shaft 201 and the hinge sleeve 202.

[0031] The positioning element 8 on the positioning block 7 is set as a pin or a threaded shaft.

[0032] A connecting plate 4 is also installed between the two base plates 1, which connects the two base plates 1 into one unit, and there are two connecting plates 4; while the support component 5 is correspondingly installed between the two connecting plates 4.

[0033] like Figure 2 As shown, at least one set of support components 5 is provided, which is installed between the two connecting plates 4 of the base plate 1. The support component 5 includes an H-beam 9 installed between the two connecting plates 4. A support seat 10 is installed at the upper end of the H-beam 9. A detachable and replaceable support block 11 is installed on the support seat 10. The upper end of the support block 11 is set as a ramp structure, which supports the inclined plate 3 above.

[0034] A fastener 12 is installed on the support base 10, and a support block 11 is detachably installed through the fastener 12. Several support blocks 11 with different angles are provided, and different support blocks 11 can be detached and replaced through the fastener 12.

[0035] The support base 10 is installed correspondingly by the H-beam 9, and the fastener 12 is set to install the corresponding fixed support block 11 from the bottom of the support base 10 upwards; and at least two sets of fasteners 12 are provided; the base plate 1 is also provided with mounting holes 13, and the base plate 1 is fixed through the mounting holes 13.

[0036] The specific structure and working principle of this device are as follows: An inclined plate is mounted on the base plate via a hinge assembly. The inclined plate can be adjusted in angle and is supported accordingly by a supporting assembly. The two inclined plates serve as the placement area for the flange. Each inclined plate is equipped with a 45° angled baffle. After the flange is placed on the inclined plate, its adjacent two sides fall precisely on the two angled baffles and are blocked by them. Furthermore, positioning blocks are correspondingly installed on the angled baffles, and positioning components are mounted on the positioning blocks, such as… Figure 4 As shown, the inclined stop is located above the flange, so the flange can be fixed in place by pressing down the lower flange with the positioning piece.

[0037] Once the flange is fixed, its central position is suspended in the air. This central position is the processing area for wire cutting. The central pipe hole can be easily machined using a wire cutting tool at this position. The structure is reasonably designed, and the installation and disassembly of the flange are very convenient.

[0038] The support assembly is an important component of this device. It supports the upper inclined plate from the bottom and can adjust the tilt angle of the inclined plate accordingly, making it convenient to adjust the cutting angle and position. In this device, both the two bottom plates and the two upper inclined plates are connected into one unit by connecting plates, and the two upper inclined plates can move together.

[0039] The base plate has at least one set of support components, which can be installed on two base plates respectively or on one base plate. Specifically, it includes the supporting H-beams and the support base at the upper end of the H-beams. The support base is then equipped with a detachable support block. The upper end of the support block is designed as a ramp structure, and the ramp can be supported by the support block. The support block itself is designed as a detachable structure, which is removed by the fasteners on the support base. The support block is equipped with multiple blocks with different tilt angles. The tilt angle can be adjusted by removing and replacing the support block. The structure is reasonable.

[0040] The above-described specific embodiments are merely preferred embodiments of this utility model and are not intended to limit the implementation of this utility model or the scope of the claims. All equivalent changes and modifications made in accordance with the scope of protection of this utility model patent application should be included within the scope of this utility model patent application.

Claims

1. A wire EDM fixture for a flame-adjusting burner flange, characterized in that: It includes two parallel base plates (1), each base plate (1) has a hinge assembly (2) on its left side, and two adjustable inclined plates (3) are hinged to each other through the hinge assembly (2). The two inclined plates (3) are also parallel, and a connecting plate (4) is installed on the right side of each inclined plate (3). The two inclined plates (3) are installed together through the connecting plate (4). The base plate (1) is also provided with a support assembly (5) for supporting the inclined plates (3). Both inclined plates (3) are also equipped with inclined blocks (6). The inclined blocks (6) on both sides are symmetrically arranged and the angle between them and the central axis is 45°. After the flange (101) is rotated 45°, it is placed on the two inclined plates (3) and is blocked and positioned by the inclined blocks (6) on both sides after sliding down. The upper end of the inclined stop (6) is also equipped with a positioning block (7), and a positioning element (8) is installed on the positioning block (7). The positioning block (7) is located on the upper surface of the flange (101), and the flange (101) is pressed from above by the positioning element (8), thereby fixing the flange (101).

2. The wire EDM fixture for a flame-adjusting burner flange according to claim 1, characterized in that: The hinge assembly (2) includes a hinge shaft (201) located on the left side of the base and a hinge sleeve (202) located on the left side of the inclined plate (3). The angle of the inclined plate (3) can be adjusted by assembling the hinge shaft (201) and the hinge sleeve (202).

3. The wire EDM fixture for a flame-adjusting burner flange according to claim 1, characterized in that: The positioning element (8) on the positioning block (7) is set as a pin or a threaded shaft.

4. A wire EDM fixture for a flame-adjusting burner flange according to claim 1, characterized in that: A connecting plate (4) is also installed between the two base plates (1) to connect the two base plates (1) into one unit, and there are two connecting plates (4); while the support component (5) is correspondingly arranged between the two connecting plates (4).

5. A wire EDM fixture for a flame-adjusting burner flange according to claim 4, characterized in that: The support assembly (5) is provided in at least one set, which is installed between the two connecting plates (4) of the base plate (1); the support assembly (5) includes an H-beam (9) installed between the two connecting plates (4), the upper end of the H-beam (9) is equipped with a support seat (10), the support seat (10) is equipped with a detachable and replaceable support block (11), the upper end of the support block (11) is set as a ramp structure, and the upper ramp plate (3) is supported by the support block (11).

6. A wire EDM fixture for a flame-adjusting burner flange according to claim 5, characterized in that: The support base (10) is equipped with a fixing member (12), and a support block (11) is detachably installed through the fixing member (12). Several support blocks (11) with different angles are provided, and different support blocks (11) can be detached and replaced through the fixing member (12).

7. A wire EDM fixture for a flame-adjusting burner flange according to claim 6, characterized in that: The support base (10) is installed by H-beams (9), and the fastener (12) is provided to install a corresponding fixed support block (11) from the bottom of the support base (10) upwards; and at least two sets of the fastener (12) are provided.

8. A wire EDM fixture for a flame-adjusting burner flange according to claim 7, characterized in that: The base plate (1) is also provided with mounting holes (13) for fixing the base plate (1).

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