IBC ton barrel full-automatic filling machine

Abstract

The utility model discloses a full -automatic filling machine of IBC ton barrel belongs to filling machine technical field, including conveying frame, the upper surface fixed mounting of conveying frame has support frame, the inner wall fixed mounting of support frame has first electric telescopic handle, and the telescopic end fixed mounting of first electric telescopic handle has movable board, and the bottom surface fixed mounting of movable board has rubber pad, and the upper surface fixed mounting of support frame has the air pump of drawing, and the output fixed intercommunication of air pump has the gas hose of sending, and the one end of gas hose away from air pump is in proper order and is fixed intercommunication and has the gas head of sending and draws through support frame, movable board and rubber pad and fixed intercommunication, and the inner wall fixed mounting of movable board has the barometer, and the outer surface of barometer and the inner wall fixed connection of rubber pad, and the upper surface fixed mounting of movable board has alarm lamp. The full -automatic filling machine of IBC ton barrel, through barometer can detect the internal air pressure of ton barrel after inflation, is convenient to ton barrel leak detection before filling, thereby reduces the complexity degree of staff operation.

Description

Technical Field

[0001] This application belongs to the field of filling machine technology, and in particular relates to an IBC fully automatic filling machine. Background Technology

[0002] IBC containers are industrial containers specifically designed for transporting and storing large quantities of liquids, powders, or granular goods. They consist of three main parts: a frame, a liner, and a lid. They are highly mobile and efficient in storage, and are widely used in various fields such as chemical, petroleum, food, pharmaceutical, and agriculture.

[0003] Currently, existing ton-of-use (TOU) filling machines do not conveniently perform leak detection on the TOUs before filling. This requires staff to perform leak detection before filling, which increases the complexity of the operation for staff and reduces the filling efficiency of TOUs, thus making them less practical.

[0004] Therefore, we propose the IBC fully automatic ton container filling machine to solve the above problems. Utility Model Content

[0005] The purpose of this application is to solve the problem in the prior art that it is inconvenient to detect leaks in ton containers before filling them, which requires workers to perform leak detection before filling, increasing the complexity of the operation and reducing the filling efficiency of the ton containers, thus resulting in low practicality. The proposed IBC ton container fully automatic filling machine is designed to address this issue.

[0006] To achieve the above objectives, the present invention adopts the following technical solution:

[0007] The IBC (Integrated Bus Barrel) fully automatic filling machine includes a conveyor frame. A support frame is fixedly installed on the upper surface of the conveyor frame. A first electric telescopic rod is fixedly installed on the inner wall of the support frame. A movable plate is fixedly installed at the telescopic end of the first electric telescopic rod. A rubber pad is fixedly installed on the bottom surface of the movable plate. An air pump is fixedly installed on the upper surface of the support frame. An air delivery hose is fixedly connected to the output end of the air pump. The end of the air delivery hose away from the air pump passes through the support frame, the movable plate, and the rubber pad in sequence and is fixedly connected to an air delivery head. A pressure gauge is fixedly installed on the inner wall of the movable plate. The outer surface of the pressure gauge is fixedly connected to the inner wall of the rubber pad. An alarm light is fixedly installed on the upper surface of the movable plate. The alarm light is electrically connected to the pressure gauge through a wire.

[0008] Preferably, the inner wall of the conveyor frame is rotatably connected to several conveyor rollers, and the inside of the conveyor frame is provided with several synchronous toothed belts. The inner wall of each synchronous toothed belt is meshed with two synchronous gears, and the inner wall of each synchronous gear is fixedly connected to the outer surface of the conveyor roller.

[0009] Preferably, a stepper motor is fixedly installed on the inner bottom wall of the conveyor frame, and the power output end of the stepper motor is fixedly connected to one end of one of the conveyor rollers near the stepper motor.

[0010] Preferably, a fixing frame is fixedly installed on the upper surface of the conveying frame, a metering pump is fixedly installed on the upper surface of the fixing frame, an infusion hose is fixedly connected to the output end of the metering pump, and an outlet head is fixedly connected to the end of the infusion hose away from the metering pump.

[0011] Preferably, a liquid storage tank is fixedly installed on the upper surface of the conveyor frame, and the inner wall of the liquid storage tank is fixedly connected to the outer surface of the metering pump input end.

[0012] Preferably, the upper surface of the liquid storage tank is fixedly connected to an inlet pipe, and the top end of the inlet pipe is fitted with a sealing cap.

[0013] Preferably, a limiting frame is fixedly installed on the right side of the fixing frame, a second electric telescopic rod is fixedly installed on the inner wall of the limiting frame, a movable block is fixedly installed on the telescopic end of the second electric telescopic rod, and the inner wall of the movable block is fixedly connected to the outer surface of the liquid outlet head.

[0014] Preferably, the bottom surface of the conveyor frame is fixedly equipped with four support legs, and each support leg is fixedly equipped with a grounding plate at its bottom end.

[0015] In summary, the technical effects and advantages of this application are as follows: the telescopic nature of the first electric telescopic rod allows the air delivery head and pressure gauge to be inserted into the ton container; the movable plate can seal the opening of the ton container; the rubber gasket can seal the gap between the movable plate and the ton container; the suction force provided by the air pump can directly deliver outside air to the air delivery head through the air delivery hose, allowing air to enter the ton container; the pressure gauge can monitor the air pressure inside the ton container after inflation; when the air pressure inside the ton container drops to the value set by the pressure gauge, the pressure gauge transmits an electrical signal to the alarm light through a wire, causing the alarm light to sound, thus reminding the staff. This facilitates leak detection of the ton container before filling, thereby reducing the complexity of the operation for the staff and improving the filling efficiency of the ton container, achieving a highly practical effect. Attached Figure Description

[0016] Figure 1 This is a three-dimensional structural diagram of the support frame of this utility model;

[0017] Figure 2 This is a three-dimensional structural diagram of the first electric telescopic rod of this utility model;

[0018] Figure 3 This is a three-dimensional structural diagram of the movable plate of this utility model, viewed from below.

[0019] Figure 4 This is a right-side three-dimensional structural diagram of the fixing frame of this utility model;

[0020] Figure 5 This is a three-dimensional structural schematic diagram of the conveyor frame of this utility model, viewed from the left side in cross-section.

[0021] In the diagram: 1. Conveyor frame; 2. Support frame; 3. First electric telescopic rod; 4. Movable plate; 5. Rubber pad; 6. Air pump; 7. Air delivery hose; 8. Pressure gauge; 9. Alarm light; 10. Air delivery head; 11. Conveyor roller; 12. Synchronous gear; 13. Synchronous toothed belt; 14. Stepper motor; 15. Fixed frame; 16. Metering pump; 17. Infusion hose; 18. Infusion head; 19. Storage tank; 20. Infusion pipe; 21. Sealing cap; 22. Limiting frame; 23. Second electric telescopic rod; 24. Movable block; 25. Support leg; 26. Grounding plate. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0023] Reference Figure 1-5 The IBC (Integrated Bus Barrel) fully automatic filling machine includes a conveyor frame 1, a support frame 2 fixedly installed on the upper surface of the conveyor frame 1, a first electric telescopic rod 3 fixedly installed on the inner wall of the support frame 2, a movable plate 4 fixedly installed at the telescopic end of the first electric telescopic rod 3, and a rubber pad 5 fixedly installed on the bottom surface of the movable plate 4. Several conveying rollers 11 are rotatably connected to the inner wall of the conveyor frame 1, and several synchronous toothed belts 13 are set inside the conveyor frame 1. Two synchronous gears 12 mesh with the inner wall of each synchronous toothed belt 13. The inner wall of each synchronous gear 12 is fixedly connected to the outer surface of the conveying roller 11. The synchronous gears 12 can drive the synchronous toothed belts 13 to rotate, thereby driving the conveying rollers 11 to transport the IBC, increasing the convenience of IBC transport.

[0024] An air pump 6 is fixedly installed on the upper surface of the support frame 2. The output end of the air pump 6 is fixedly connected to an air supply hose 7. The end of the air supply hose 7 away from the air pump 6 passes through the support frame 2, the movable plate 4 and the rubber pad 5 in sequence and is fixedly connected to an air supply head 10. A stepper motor 14 is fixedly installed on the inner bottom wall of the conveyor frame 1. The power output end of the stepper motor 14 is fixedly connected to the end of one of the conveyor rollers 11 near the stepper motor 14. The stepper motor 14 can provide power to rotate the conveyor roller 11, which facilitates the conveyor roller 11 to transport the ton container and further increases the convenience of ton container transportation.

[0025] A pressure gauge 8 is fixedly installed on the inner wall of the movable plate 4. The outer surface of the pressure gauge 8 is fixedly connected to the inner wall of the rubber pad 5. An alarm light 9 is fixedly installed on the upper surface of the movable plate 4. The alarm light 9 is electrically connected to the pressure gauge 8 through a wire. A fixing frame 15 is fixedly installed on the upper surface of the conveying frame 1. A metering pump 16 is fixedly installed on the upper surface of the fixing frame 15. The output end of the metering pump 16 is fixedly connected to an infusion hose 17. The end of the infusion hose 17 away from the metering pump 16 is fixedly connected to an outlet head 18. The metering pump 16 can transport liquid, so that the liquid can directly enter the ton container through the infusion hose 17 and the outlet head 18, which increases the convenience of ton container filling.

[0026] A liquid storage tank 19 is fixedly installed on the upper surface of the conveyor frame 1. The inner wall of the liquid storage tank 19 is fixedly connected to the outer surface of the input end of the metering pump 16. The liquid storage tank 19 can store the filling liquid, thereby facilitating the metering pump 16 to transport the liquid and increasing the convenience of the device.

[0027] The upper surface of the liquid storage tank 19 is fixedly connected to the liquid inlet pipe 20. The top end of the liquid inlet pipe 20 is fitted with a sealing cap 21. Liquid can be added through the liquid inlet pipe 20, and the sealing cap 21 can seal the liquid inlet pipe 20 to prevent external impurities from entering the liquid storage tank 19 when it is not in use.

[0028] A limiting frame 22 is fixedly installed on the right side of the fixed frame 15. A second electric telescopic rod 23 is fixedly installed on the inner wall of the limiting frame 22. A movable block 24 is fixedly installed on the telescopic end of the second electric telescopic rod 23. The inner wall of the movable block 24 is fixedly connected to the outer surface of the liquid outlet 18. The movable block 24 can be driven to move downward by the second electric telescopic rod 23, so that the movable block 24 can drive the liquid outlet 18 into the ton container, which increases the practicality of the device.

[0029] Four support legs 25 are fixedly installed on the bottom surface of the conveyor frame 1. Each support leg 25 is fixedly installed with a grounding plate 26 at its bottom end. The support legs 25 can support the conveyor frame 1, and the grounding plate 26 can increase the friction between the support legs 25 and the ground, thereby increasing the stability of the device.

[0030] The working principle of this utility model is as follows: In use, firstly, the first electric telescopic rod 3, the air pump 6, the pressure gauge 8, the alarm light 9, the stepper motor 14, and the second electric telescopic rod 23 are connected to the power supply. When filling the IBC container, the stepper motor 14 drives one of the conveying rollers 11 to rotate, causing the synchronous gear 12 to drive the synchronous toothed belt 13 to rotate, thereby driving the conveying roller 11 to transport the container. When the container is transported to the leak detection point, the telescopic nature of the first electric telescopic rod 3 allows the air delivery head 10 and the pressure gauge 8 to be inserted into the container. The movable plate 4 seals the opening of the container, and the rubber pad 5 seals the gap between the movable plate 4 and the container. The suction force provided by the air pump 6 allows outside air to be directly delivered to the container through the air delivery hose 7. Air is introduced into the IBC container through the air inlet 10. The pressure gauge 8 monitors the internal pressure of the container after inflation. When the internal pressure drops to the value set by the pressure gauge 8, the pressure gauge 8 transmits an electrical signal to the alarm light 9 via a wire, causing the alarm light 9 to sound an alarm and alert the staff. This facilitates leak detection of the IBC container before filling. The second electric telescopic rod 23 moves the movable block 24 downward, allowing the movable block 24 to drive the liquid outlet 18 into the IBC container. The metering pump 16 draws liquid out of the storage tank 19, allowing the liquid to enter the IBC container through the liquid outlet 18. This reduces the complexity of operation for staff and improves the filling efficiency of the IBC container, making the fully automatic IBC container filling machine more practical.

[0031] In the description of this utility model, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and are not intended to indicate or imply that the device or component referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.

[0032] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this utility model, "a plurality of" means two or more, unless otherwise explicitly specified.

[0033] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. An IBC (Iron Container Barrel) fully automatic filling machine, including a conveyor frame (1), characterized in that: A support frame (2) is fixedly installed on the upper surface of the conveyor frame (1). A first electric telescopic rod (3) is fixedly installed on the inner wall of the support frame (2). A movable plate (4) is fixedly installed at the telescopic end of the first electric telescopic rod (3). A rubber pad (5) is fixedly installed on the bottom surface of the movable plate (4). An air pump (6) is fixedly installed on the upper surface of the support frame (2). An air delivery hose (7) is fixedly connected to the output end of the air pump (6). The end of the air delivery hose (7) away from the air pump (6) passes through the support frame (2), the movable plate (4), and the rubber pad (5) in sequence and is fixedly connected to an air delivery head (10). A pressure gauge (8) is fixedly installed on the inner wall of the movable plate (4). The outer surface of the pressure gauge (8) is fixedly connected to the inner wall of the rubber pad (5). An alarm light (9) is fixedly installed on the upper surface of the movable plate (4). The alarm light (9) is electrically connected to the pressure gauge (8) through a wire.

2. The fully automatic IBC (Iron Chamber) filling machine according to claim 1, characterized in that: The inner wall of the conveyor frame (1) is rotatably connected to several conveyor rollers (11), and the inside of the conveyor frame (1) is provided with several synchronous toothed belts (13). The inner wall of each synchronous toothed belt (13) is meshed with two synchronous gears (12), and the inner wall of each synchronous gear (12) is fixedly connected to the outer surface of the conveyor roller (11).

3. The fully automatic IBC (Iron Chamber) filling machine according to claim 1, characterized in that: A stepper motor (14) is fixedly installed on the inner bottom wall of the conveyor frame (1), and the power output end of the stepper motor (14) is fixedly connected to one end of one of the conveyor rollers (11) near the stepper motor (14).

4. The fully automatic IBC (Iron Chamber) filling machine according to claim 1, characterized in that: A fixed frame (15) is fixedly installed on the upper surface of the conveying frame (1), and a metering pump (16) is fixedly installed on the upper surface of the fixed frame (15). The output end of the metering pump (16) is fixedly connected to an infusion hose (17), and the end of the infusion hose (17) away from the metering pump (16) is fixedly connected to an outlet head (18).

5. The fully automatic IBC (Iron Chamber) filling machine according to claim 4, characterized in that: A liquid storage tank (19) is fixedly installed on the upper surface of the conveyor frame (1), and the inner wall of the liquid storage tank (19) is fixedly connected to the outer surface of the input end of the metering pump (16).

6. The fully automatic IBC (Iron Chamber) filling machine according to claim 5, characterized in that: The upper surface of the liquid storage tank (19) is fixedly connected to an inlet pipe (20), and a sealing cap (21) is fitted on the top end of the inlet pipe (20).

7. The fully automatic IBC (Iron Chamber) filling machine according to claim 4, characterized in that: A limiting frame (22) is fixedly installed on the right side of the fixed frame (15). A second electric telescopic rod (23) is fixedly installed on the inner wall of the limiting frame (22). A movable block (24) is fixedly installed on the telescopic end of the second electric telescopic rod (23). The inner wall of the movable block (24) is fixedly connected to the outer surface of the liquid outlet head (18).

8. The fully automatic IBC (Iron Chamber) filling machine according to claim 1, characterized in that: The bottom surface of the conveyor frame (1) is fixedly equipped with four support legs (25), and each support leg (25) is fixedly equipped with a grounding plate (26) at its bottom end.

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