A strip assembly module based on zero-point positioning

Abstract

The utility model discloses a strip assembly module based on zero point positioning, include: bottom plate, assembly component and positioning component, assembly component includes frame body, positioning component includes first zero point positioner and second zero point positioner, the base of first zero point positioner and the base of second zero point positioner are located on the same end surface of bottom plate, and the positioning end of first zero point positioner and the positioning end of second zero point positioner are all with the same end surface of frame body detachable connection connection. The utility model solves the technical problem of the positioning precision of traditional strip assembly module deficiency, reaches the technical effect of improving the positioning precision of strip assembly module.

Description

Technical Field

[0001] This utility model relates to the field of strip assembly equipment technology, specifically to a strip assembly module based on zero-point positioning. Background Technology

[0002] Strip assembly is a key step in the production lines of many industries, such as automotive interior parts manufacturing, textile processing, and electronic product packaging.

[0003] When assembling strips, multiple parallel strips are usually inserted laterally into the assembly module first, and then multiple parallel strips are inserted longitudinally into the assembly module. The longitudinal strips are then fixed to the transverse strips by the structural characteristics of the strips themselves.

[0004] Traditional strip assembly processes rely mainly on manual operation or relatively simple mechanical positioning methods in the positioning stage. The accuracy of this positioning method is difficult to guarantee effectively, which leads to positional deviations of the strips during assembly and fails to meet the increasingly demanding product precision requirements.

[0005] At the same time, due to the difficulty in ensuring positioning accuracy, the entire assembly process requires manual operation, resulting in a low degree of automation. Utility Model Content

[0006] This application provides a strip assembly module based on zero-point positioning to solve the technical problem of insufficient positioning accuracy in traditional strip assembly modules.

[0007] This application provides a strip assembly module based on zero-point positioning, comprising: a base plate, an assembly component, and a positioning component; the assembly component includes a frame; the positioning component includes a first zero-point positioner and a second zero-point positioner; the base of the first zero-point positioner and the base of the second zero-point positioner are disposed on the same end face of the base plate, and the positioning ends of the first zero-point positioner and the positioning ends of the second zero-point positioner are detachably connected to the same end face of the frame.

[0008] By adopting the above technical solution, a first zero-point positioner and a second zero-point positioner with high-precision repeatability are set on the base plate, and the frame of the strip assembly module is detachably connected to the two zero-point positioners. Utilizing the high-precision positioning function of the zero-point sensor, the frame can be accurately positioned in a very short time, effectively overcoming the problem of strip position deviation caused by insufficient positioning accuracy of traditional manual or simple mechanical methods. This lays a reliable foundation for the subsequent accurate assembly and automated adaptation of the strip. At the same time, the detachable connection design facilitates the disassembly and replacement of the frame.

[0009] Preferably, the base plate is square, the first zero-point locator and the second zero-point locator are diagonally distributed on the base, the frame is square, and the first zero-point locator and the second zero-point locator are diagonally distributed on the frame.

[0010] By adopting the above technical solution, under the premise that both the base plate and the frame are designed to be square, the first zero-point positioner and the second zero-point positioner are diagonally distributed on both. This layout further ensures the positional accuracy and stability of the strip assembly module.

[0011] Preferably, the base plate is provided with a first docking member, which has multiple docking holes, and the frame is provided with a second docking member, which has multiple connecting rods suitable for insertion into the docking holes.

[0012] By adopting the above technical solution, a first docking component with multiple docking holes is set on the base plate, and a second docking component with corresponding docking components is set on the frame. This provides auxiliary quick positioning and auxiliary connection fixing in addition to the zero-point locator, making the alignment and installation between the base plate and the frame more convenient and reliable. This effectively improves the efficiency and accuracy of the strip assembly module installation. At the same time, the multi-point connection further enhances the stability of the overall structure and further improves the positioning accuracy.

[0013] Preferably, the frame is provided with a strip assembly cavity with a square cross-section. The opening of the strip assembly cavity faces away from the bottom plate. Multiple first guide grooves are provided on the inner wall of one side of the strip assembly cavity at intervals. Multiple second guide grooves are provided on the inner wall of the opposite side of the strip assembly cavity corresponding to the multiple first guide grooves. Each first guide groove and each second guide groove extends in the direction perpendicular to the bottom plate. Each first guide groove and its corresponding second guide groove are arranged longitudinally symmetrically.

[0014] By adopting the above technical solution, a strip assembly cavity with a square cross-section is opened on the frame. A first guide groove and a second guide groove are respectively set on the inner walls on both sides of the strip assembly cavity. The first guide groove and the second guide groove provide a precise guiding path for the insertion of the strip, ensuring that the strip can enter the strip assembly cavity strictly in the preset direction and position. This greatly improves the positioning accuracy and assembly efficiency of the strip insertion, effectively solves the problem of strip misalignment and skew, and ensures the consistency of the assembled products.

[0015] Preferably, the frame is provided with a detachable first auxiliary component and a detachable second auxiliary component, a plurality of first guide grooves are provided on the first auxiliary component, and a plurality of second guide grooves are provided on the second auxiliary component.

[0016] By adopting the above technical solution, the first guide groove and the second guide groove are respectively set on the detachable first auxiliary component and the second auxiliary component, realizing the modularity of the guide groove structure. The auxiliary components can be replaced according to different production requirements without replacing the entire frame, thus improving the applicability of the equipment.

[0017] Preferably, a detachable first pressure plate is provided on the frame on the upper side of the strip assembly cavity. The first pressure plate extends laterally to fit the first auxiliary component and covers the slots of multiple first guide grooves. A detachable second pressure plate is provided on the frame on the lower side of the strip assembly cavity. The second pressure plate extends laterally to fit the second auxiliary component and covers the slots of multiple second guide grooves.

[0018] By adopting the above technical solution, and by setting detachable first and second pressure plates on the upper and lower sides of the strip assembly cavity, and having them cover the openings of the first and second guide grooves respectively, it is possible to effectively prevent the inserted strip from accidentally coming out of the guide groove or shifting during the assembly process, thus ensuring the stability of the strip in the assembly cavity and guaranteeing the reliability of the assembly process.

[0019] Preferably, a first swing cylinder is provided on the frame on the upper side of the strip assembly cavity, and a first pressure plate is detachably provided on the first swing cylinder. A second swing cylinder is provided on the frame on the lower side of the strip assembly cavity, and a second pressure plate is detachably provided on the second swing cylinder.

[0020] By adopting the above technical solution, the first swing cylinder and the second swing cylinder drive the first pressure plate and the second pressure plate respectively, realizing the automated control of two states: the pressure plate covering the slot to avoid strip displacement and the slot opening to allow strip assembly. This significantly improves the automation level and operating efficiency of the strip assembly module and enhances the smoothness of equipment operation.

[0021] Preferably, the bottom of the strip assembly cavity is provided with a push plate, and the side of the frame facing the bottom plate is provided with a plurality of push components connected to the push plate and used to push the push plate. The movement method of each push component is from the bottom plate to the frame.

[0022] By adopting the above technical solution, a pusher plate is set at the bottom of the strip assembly cavity, and multiple pushing components are set on the frame to drive its movement, so that the assembled strip material can be automatically and smoothly pushed out of the strip assembly cavity, realizing the automated unloading of finished products, solving the problems of low efficiency and easy damage to products in traditional manual picking, greatly improving the continuity and overall efficiency of the production line, and further improving the automation level of strip assembly.

[0023] One or more technical solutions provided in this application have at least the following technical effects or advantages:

[0024] 1. By employing high-precision first and second zero-point positioners diagonally distributed on the base plate and frame, and supplemented by a docking plate structure with docking holes and docking parts, fast, accurate and firm positioning between the base plate and the frame is achieved, effectively overcoming the problem of insufficient accuracy of traditional positioning methods and ensuring the positioning accuracy of the entire strip assembly module.

[0025] 2. First and second guide grooves are set in the strip assembly cavity to provide a precise guide path for strip insertion, strictly ensuring the direction and position accuracy of strip insertion. At the same time, the pressure plate that can cover the groove opening effectively prevents the strip from accidentally coming out or shifting during the assembly process, which greatly improves the accuracy and stability of strip assembly.

[0026] 3. The guide grooves are mounted on the detachable first and second auxiliary components, which can be replaced according to different production requirements and allow for the individual replacement of easily worn parts. This greatly reduces the difficulty and cost of equipment maintenance, effectively extends the service life of the assembly module, and improves the sustainability and economy of the equipment.

[0027] 4. The automatic opening and closing of the pressure plate is achieved by using two swing cylinders to drive the pressure plate, and the pusher plate at the bottom of the cavity is driven by the pusher component to automatically and smoothly push out the assembled strip assembly. This realizes the automation of the strip insertion and locking and finished product unloading process, which significantly improves the continuity and efficiency of the overall production line and enhances the automation level of the equipment. Attached Figure Description

[0028] To more clearly illustrate the technical solutions in the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0029] Figure 1 An isometric drawing of a strip assembly module based on zero-point positioning provided in this application;

[0030] Figure 2 An isometric view of the base plate and positioning components of a strip assembly module based on zero-point positioning provided in this application;

[0031] Figure 3 A front view of the frame of a strip assembly module based on zero-point positioning provided in this application;

[0032] Figure 4 An isometric view of the frame and pushing component of a strip assembly module based on zero-point positioning provided in this application;

[0033] Figure 5 An isometric view of the frame of a strip assembly module based on zero-point positioning provided in this application.

[0034] Explanation of reference numerals in the attached drawings: 1. Base plate; 11. First docking component; 2. Frame; 21. Second docking component; 22. Strip assembly cavity; 23. Push plate; 3. First auxiliary component; 31. First guide groove; 4. Second auxiliary component; 41. Second guide groove; 5. First pressure plate; 51. First swing cylinder; 6. Second pressure plate; 61. Second swing cylinder; 7. Pushing assembly; 71. Telescopic motor; 72. Pushing component; 8. Positioning assembly; 81. First zero-point positioner; 82. Second zero-point positioner. Detailed Implementation

[0035] This application provides a strip assembly module based on zero-point positioning to solve the technical problem of insufficient positioning accuracy in traditional strip assembly modules in the prior art.

[0036] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present utility model and are not intended to limit the present utility model.

[0037] The embodiments of this utility model are described in detail below. Examples of these embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain this utility model, and should not be construed as limiting this utility model.

[0038] In the description of this utility model, it should be understood that the directional descriptions, such as up, down, front, back, left, right, etc., indicate the directional or positional relationship based on the directional or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0039] In the description of this utility model, "several" means one or more, "multiple" means two or more, "greater than," "less than," and "exceeding" are understood to exclude the stated number, while "above," "below," and "within" are understood to include the stated number. If "first" or "second" is used in the description, it is only for the purpose of distinguishing technical features and should not be construed as indicating or implying relative importance, or implicitly indicating the number of indicated technical features, or implicitly indicating the order of the indicated technical features.

[0040] In the description of this utility model, unless otherwise explicitly defined, terms such as "setting," "installation," and "connection" should be interpreted broadly, and those skilled in the art can reasonably determine the specific meaning of the above terms in this utility model in conjunction with the specific content of the technical solution.

[0041] Example

[0042] like Figures 1 to 5 The embodiments of this application shown provide a strip assembly module based on zero-point positioning.

[0043] More preferably, in the embodiments provided in this application, such as Figure 2 As shown, the base plate 1 is generally square. A first zero-point locator 81 and a second zero-point locator 82 are fixedly installed at the upper left and lower right corners of the base plate 1, respectively. Both the first zero-point locator 81 and the second zero-point locator 82 are commonly used zero-point locators, such as... Figure 1 As shown, the frame 2 of the strip assembly module is connected to the positioning ends of the first zero-point locator 81 and the second zero-point locator 82 by detachable bolts.

[0044] like Figure 2 and Figure 3 As shown, the base plate 1 is provided with a first docking part 11, which has a docking hole. The frame 2 is provided with a second docking part 21 on the side facing the base plate 1, which has a connecting rod suitable for insertion into the docking hole.

[0045] like Figure 3 As shown, a rectangular strip assembly cavity 22 is provided through the center of the frame 2, as... Figure 4 As shown, the bottom of the strip assembly cavity 22 is covered with a push plate 23. The frame 2 is provided with two push components 7 on the side facing the bottom plate 1. The push component 7 consists of a telescopic motor 71 and a pusher 72. One end of the pusher 72 is bolted to the push plate 23. After the telescopic motor 71 is started, the pusher 72 drives the push plate 23 to push out the material in the strip assembly cavity 22.

[0046] like Figure 3 As shown, a first auxiliary component 3 is provided on the upper inner wall of the strip assembly cavity 22. The first auxiliary component 3 is detachably connected to the frame 2 by bolts. A plurality of first guide grooves 31 are evenly spaced laterally on the first auxiliary component 3. A second auxiliary component 4 is provided on the lower inner wall of the strip assembly cavity 22. The second auxiliary component 4 is detachably connected to the frame 2 by bolts. A plurality of second guide grooves 41 are evenly spaced laterally on the second auxiliary component 4. The number of first guide grooves 31 and second guide grooves 41 are the same, and they correspond one-to-one in the longitudinal direction.

[0047] like Figure 5As shown, a first pressure plate 5 covers the top of the first auxiliary component 3. The two ends of the first pressure plate 5 are detachably connected to two rotating plates via bolts. The two rotating plates are rotatably connected to the frame 2. The left rotating plate is driven by a first swing cylinder 51. When the first swing cylinder 51 is activated, it can rotate the first pressure plate 5 90° away from the first auxiliary component 3, thus switching the first pressure plate 5 between its covered and open states. A second pressure plate 6 covers the top of the second auxiliary component 4. The two ends of the second pressure plate 6 are detachably connected to two rotating plates via bolts. The two rotating plates are rotatably connected to the frame 2. The left rotating plate is driven by a second swing cylinder 61. When the second swing cylinder 61 is activated, it can rotate the second pressure plate 6 90° away from the second auxiliary component 4, thus switching the second pressure plate 6 between its covered and open states. Figure 5 As shown, the first pressure plate 5 is in a covered state, and the second pressure plate 6 is in an open state after being rotated 90°.

[0048] When strip assembly is required, the automated equipment precisely inserts multiple longitudinal strips into multiple corresponding first and second guide slots 41. These guide slots provide a precise guiding path for the strips, ensuring accurate insertion. Then, the first swing cylinder 51 on the upper frame 2 of the strip assembly cavity 22 is activated, driving the first pressure plate 5 to rotate downward, so that the first pressure plate 5 fits tightly against the first auxiliary component 3 and covers the opening of the first guide slot 31. At the same time, the second swing cylinder 61 on the lower side also drives the second pressure plate 6 to rotate upward, so that the second pressure plate 6 fits against the second auxiliary component 4 and covers the opening of the second guide slot 41. After that, the automated equipment inserts the transverse strips between the longitudinal strips according to the design requirements to complete the assembly. After assembly, the first and second swing cylinders 61 move in opposite directions, driving the first and second pressure plates 6 to rotate and open, exposing the opening of the guide slots. At this time, the telescopic motors 71 of the two pushing components 7 start synchronously, and the pushing component 72 pushes the push plate 23 located at the bottom of the strip assembly cavity 22, pushing the assembled strip assembly out of the assembly cavity as a whole, realizing automated unloading.

[0049] In this embodiment, by employing a high-precision first zero-point locator 81 and a second zero-point locator 82 diagonally distributed on the base plate 1 and the frame 2, and supplemented by a docking plate structure with docking holes and docking parts, a fast, accurate and firm positioning between the base plate 1 and the frame 2 is achieved, effectively overcoming the problem of insufficient accuracy in traditional positioning methods and ensuring the positioning accuracy of the entire strip assembly module.

[0050] It should be noted that the order of the embodiments described above is merely for descriptive purposes and does not represent the superiority or inferiority of the embodiments. Furthermore, specific embodiments have been described above. Other embodiments are within the scope of the appended claims. In some cases, the actions or steps described in the claims can be performed in a different order than that shown in the embodiments and still achieve the desired result. Additionally, the processes depicted in the drawings do not necessarily require a specific or sequential order to achieve the desired result. In some embodiments, multitasking and parallel processing are also possible or may be advantageous.

[0051] The above description is only a preferred embodiment of this application and is not intended to limit this application. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this application should be included within the protection scope of this application.

[0052] This specification and accompanying drawings are merely illustrative examples of this application and are intended to cover any and all modifications, variations, combinations, or equivalents within the scope of this application. Clearly, those skilled in the art can make various alterations and modifications to this application without departing from its scope. Therefore, if such modifications and modifications fall within the scope of this application and its equivalents, this application intends to include such modifications and modifications.

Claims

1. A zero point positioning based strip assembly module characterized by: The system includes a base plate (1), a frame (2) for the strip assembly module, and a positioning component (8). The positioning component (8) includes a first zero-point locator (81) and a second zero-point locator (82). The base of the first zero-point locator (81) and the base of the second zero-point locator (82) are located on the same end face of the base plate (1). The positioning end of the first zero-point locator (81) and the positioning end of the second zero-point locator (82) are detachably connected to the same end face of the frame (2).

2. A strip assembly module based on zero point positioning according to claim 1, characterized in that, The base plate (1) is square, and the first zero-point locator (81) and the second zero-point locator (82) are diagonally distributed on the base. The frame (2) is square, and the first zero-point locator (81) and the second zero-point locator (82) are diagonally distributed on the frame (2).

3. A strip assembly module based on zero point positioning according to claim 2, characterized in that, The base plate (1) is provided with a first docking part (11), which has multiple docking holes. The frame (2) is provided with a second docking part (21), which has multiple connecting rods suitable for insertion into the docking holes.

4. A strip assembly module based on zero point positioning according to claim 1, characterized in that, The frame (2) is provided with a strip assembly cavity (22) with a square cross-section. The opening of the strip assembly cavity (22) faces away from the bottom plate (1). Multiple first guide grooves (31) are provided at intervals on the inner wall of one side of the strip assembly cavity (22). On the inner wall of the opposite side of the strip assembly cavity (22), multiple second guide grooves (41) are provided corresponding to the multiple first guide grooves (31). Each first guide groove (31) and each second guide groove (41) extends along the direction perpendicular to the bottom plate (1). Each first guide groove (31) and the corresponding second guide groove (41) are longitudinally symmetrical.

5. A strip assembly module based on zero point positioning according to claim 4, characterized in that, The frame (2) is provided with a detachable first auxiliary component (3) and a detachable second auxiliary component (4), with a plurality of first guide grooves (31) provided on the first auxiliary component (3) and a plurality of second guide grooves (41) provided on the second auxiliary component (4).

6. A strip assembly module based on zero-point positioning according to claim 5, characterized in that, The upper frame (2) of the strip assembly cavity (22) is provided with a detachable first pressure plate (5), which fits the first auxiliary component (3) and extends laterally to cover the slots of multiple first guide grooves (31). The lower frame (2) of the strip assembly cavity (22) is provided with a detachable second pressure plate (6), which fits the second auxiliary component (4) and extends laterally to cover the slots of multiple second guide grooves (41).

7. A strip assembly module based on zero-point positioning according to claim 6, characterized in that, A first swing cylinder (51) is provided on the frame (2) on the upper side of the strip assembly cavity (22), and the first pressure plate (5) is detachably provided on the first swing cylinder (51). A second swing cylinder (61) is provided on the frame (2) on the lower side of the strip assembly cavity (22), and the second pressure plate (6) is detachably provided on the second swing cylinder (61).

8. A strip assembly module based on zero-point positioning according to claim 4, characterized in that, The bottom of the strip assembly cavity (22) is provided with a push plate (23). On the side of the frame (2) facing the bottom plate (1), there are multiple push components (7) connected to the push plate (23) and used to push the push plate (23). The movement method of each push component (7) is from the bottom plate (1) to the frame (2).

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