Alumina ceramic product finished product detection station

Abstract

The utility model relates to alumina ceramic product detection technical field especially relates to alumina ceramic product finished product detection platform. Including detection platform is provided with detection instrument on the detection platform, the one side of detection platform is provided with the support board, the support board top is provided with the material box, the detection platform is provided with the support, be equipped with the turnover mechanism on the support, the turnover mechanism is used for the finished product of automatic oxidation aluminium ceramic product overturns. The utility model discloses through the turnover mechanism to the finished product and turn over, and put to the second conveyer belt, again through the detection instrument on the second conveyer belt top and detect the other side of finished product, has saved the manual cost, has reduced the labour intensity of worker, will not appear the situation of missing, has solved the labour intensity of worker, in the process of turning over, easy to appear the problem of missing.

Description

Technical Field

[0001] This utility model relates to the field of alumina ceramic product testing technology, and in particular to a finished alumina ceramic product testing platform. Background Technology

[0002] Alumina ceramics are ceramic materials with alumina as the main component, possessing good electrical conductivity, mechanical strength, and high-temperature resistance. Due to their superior properties, alumina ceramics are increasingly widely used in modern society, finding applications in lighting appliances, electric heating appliances, petrochemicals, machinery, textiles, automobiles, and other industries to meet both everyday use and special performance requirements.

[0003] When inspecting finished alumina ceramic products, it is necessary to check the surface roughness and appearance quality. The appearance of the alumina ceramic products should be observed to check for defects such as cracks, pores, and inclusions. Currently, the common method is to inspect one side of the alumina ceramic product and then manually flip it over to inspect the other side. This method increases labor costs and the workload for workers is heavy, and there is a possibility of missing any alumina ceramic products being flipped, which is not conducive to the inspection of alumina ceramic products. Furthermore, because the production process of alumina ceramic products is slow while the inspection process is fast, multiple alumina ceramic products are usually placed in a container and inspected one by one. During this process, the position of the alumina ceramic products may be inaccurate or multiple products may be stacked together, affecting the inspection results. Utility Model Content

[0004] In order to overcome the shortcomings mentioned in the background art, the technical problem of this utility model is to provide a finished product testing station for alumina ceramic products.

[0005] Technical Solution: A finished product testing station for alumina ceramic products includes a testing station with a testing instrument for performing various tests on the finished alumina ceramic products. A support plate is provided on one side of the testing station, and a material box is provided on the top of the support plate. A bracket is provided on the testing station, and a flipping mechanism is provided on the bracket. The flipping mechanism is used to automatically flip the finished alumina ceramic products to facilitate testing on the other side. First rollers are provided on both the support plate and the testing station, and first conveyor belts are provided on the two first rollers. A support rod is provided on the other side of the testing station, and second rollers are provided on both the support rod and the testing station, and second conveyor belts are provided on the two second rollers. The flipping mechanism is connected to the first and second rollers. A uniform discharge mechanism is provided on the bracket, and the first rollers on the support plate are connected to the uniform discharge mechanism.

[0006] Preferably, the flipping mechanism includes a flipping motor mounted on the testing table. A first belt and a second belt are movably mounted on the output shaft of the flipping motor. The first belt and the second belt are staggered. The first belt is connected to a first roller, and the second belt is connected to a second roller. A flipping shaft is mounted on the bracket, and a flipping frame is fixedly connected to the flipping shaft. The flipping frame has a plurality of flipping slots. The output shaft of the flipping motor is fixedly connected to the flipping shaft through an intermittent mechanism.

[0007] Preferably, the flipping frame has several movable slots, which are connected to the flipping slots. A spring is installed in each movable slot, and a protrusion is connected to the other end of the spring. The protrusion is movably connected to the flipping frame.

[0008] Preferably, the uniform discharge mechanism includes a drive unit and a feeding unit. The drive unit includes a third belt connected to a first shaft roller on a support plate. The other end of the third belt is connected to a first bevel gear shaft. The bottom of the material box is rotatably connected to a second bevel gear shaft. The bevel gear end of the second bevel gear shaft meshes with the bevel gear end of the first bevel gear shaft. A small gear is provided on the second bevel gear shaft, and the small gear meshes with a large gear.

[0009] Preferably, the feeding unit includes a rotating rod fixedly connected to a large gear. The upper end of the rotating rod passes through the material box and is movably connected to it. The rotating rod is provided with multiple push rods for pushing the finished products to move. A discharge chamber is provided inside the material box. An opening is provided between the discharge chamber and the bottom of the material box for only one alumina ceramic product to pass through. The height of the opening near the center is less than the height near the outside. A feeding port is provided at the bottom of the material box above the first conveyor belt.

[0010] Preferably, the material box is provided with guide plates, which are located on both sides of the discharge port.

[0011] Preferably, the first conveyor belt is provided with a plurality of arc-shaped blocks, and the second conveyor belt is provided with a plurality of protrusions.

[0012] Preferably, the bottom surface of the material box is conical.

[0013] The beneficial effects of this utility model are as follows:

[0014] 1. This utility model uses a flipping mechanism to flip the finished product and place it on a second conveyor belt. Then, the detection instrument above the second conveyor belt detects the other side of the finished product, which saves labor costs, reduces the workload of workers, and prevents omissions. It solves the problems of heavy workload for workers and easy omissions during the flipping process.

[0015] 2. This utility model uses a uniform discharge mechanism that rotates with the first conveyor belt to discharge alumina ceramic products one by one from the material box. The first conveyor belt then transmits and detects the products, ensuring that only one finished product is discharged during the discharge process. This prevents multiple finished products from being stacked together, thus solving the problem of inaccurate positioning of alumina ceramic products or multiple alumina ceramic products being stacked together during the discharge process. Attached Figure Description

[0016] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0017] Figure 2 This is a three-dimensional structural diagram of the flipping mechanism of this utility model;

[0018] Figure 3 This is a partial structural schematic diagram of the flipping frame of this utility model;

[0019] Figure 4 This is an exploded structural diagram of the uniform discharge mechanism of this utility model;

[0020] Figure 5 This is a schematic cross-sectional view of the first type of uniform material discharge mechanism of this utility model;

[0021] Figure 6 This is a schematic diagram of a second cross-sectional structure of the uniform discharge mechanism of this utility model;

[0022] Figure 7 This is a three-dimensional structural diagram of the second conveyor belt of this utility model;

[0023] Figure 8 for Figure 5 Enlarged structural diagram at point A;

[0024] Figure 9 for Figure 6 A magnified structural diagram at point B in the middle.

[0025] The above-mentioned attached drawings include the following reference numerals: 1. Inspection table, 2. Inspection instrument, 3. First conveyor belt, 4. Second conveyor belt, 5. Support, 6. First shaft roller, 7. Second shaft roller, 8. Support rod, 9. Support plate, 10. Tilting motor, 11. Tilting frame, 12. Tilting shaft, 13. First belt, 14. Second belt, 15. Tilting groove, 16. Spring, 17. Protrusion, 18. Third belt, 19. First bevel gear shaft, 20. Second bevel gear shaft, 21. Small gear, 22. Large gear, 23. Rotating rod, 24. Push rod, 25. Material box, 26. Discharge chamber, 27. Discharge port, 28. Guide plate, 29. Arc-shaped stop, 30. Protrusion. Detailed Implementation

[0026] The present invention will now be described more fully below with reference to the accompanying drawings, in which presently preferred embodiments of the invention are shown. However, the present invention may be embodied in many different forms and should not be construed as limited to the embodiments set forth herein; rather, these embodiments are provided for thoroughness and completeness and to fully convey the scope of the invention to those skilled in the art. Example

[0027] A finished product testing station for alumina ceramic products, such as Figures 1-9 As shown, the device includes a testing platform 1, on which two testing instruments 2 are fixedly connected. The testing instruments 2 are used to perform various tests on the finished alumina ceramic products. A support plate 9 is provided on one side of the testing platform 1, and a material box 25 is fixedly connected to the top of the support plate 9. A bracket 5 is fixedly connected to the testing platform 1, and a flipping mechanism is provided on the bracket 5. The flipping mechanism is used to automatically flip the finished alumina ceramic products to facilitate testing on the other side of the finished products. First rollers 6 are rotatably connected to both the support plate 9 and the testing platform 1. A first conveyor belt 3 is driven to the two first rollers 6. A support rod 8 is provided on the other side of the testing platform 1, and second rollers 7 are rotatably connected to both the support rod 8 and the testing platform 1. A second conveyor belt 4 is driven to the two second rollers 7. The flipping mechanism is connected to the first rollers 6 and the second rollers 7. A uniform discharge mechanism is provided on the bracket 5, and the first rollers 6 on the support plate 9 are connected to the uniform discharge mechanism.

[0028] In operation, the operator first adds the finished alumina ceramic product to the material bin 25, then starts the flipping mechanism. The flipping mechanism drives the first roller 6 and the second roller 7 to rotate, which in turn moves the first conveyor belt 3 and the second conveyor belt 4 to transport the finished alumina ceramic product. The detection instrument 2 above the first conveyor belt 3 detects the finished product on the first conveyor belt 3. When the finished product on the first conveyor belt 3 moves to one side of the flipping mechanism, it is inserted into the flipping mechanism, which then flips the product and places it on the second conveyor belt 4. The finished product is then transported by the instrument 2 above the second conveyor belt 4. The testing instrument 2 tests the other side of the finished product, saving labor costs, reducing the workload of workers, and preventing omissions. This solves the problem of heavy workload for workers and the easy omissions during the flipping process. At the same time, the uniform discharge mechanism also rotates with the first conveyor belt 3, discharging the alumina ceramic products in the material box 25 one by one. Then, it is transported and tested by the first conveyor belt 3, which can ensure that only one finished product is discharged during the discharging process, and prevent multiple finished products from being stacked together. This solves the problem of inaccurate positioning of alumina ceramic products or multiple alumina ceramic products being stacked together during the discharging process.

[0029] The flipping mechanism includes a flipping motor 10 fixedly mounted on the testing table 1. A first belt 13 and a second belt 14 are driven and connected to the output shaft of the flipping motor 10. The first belt 13 and the second belt 14 are staggered. The first belt 13 is connected to the first shaft roller 6, and the second belt 14 is connected to the second shaft roller 7. A flipping shaft 12 is rotatably connected to the bracket 5. A flipping frame 11 is fixedly connected to the flipping shaft 12. The flipping frame 11 has several flipping slots 15. The output shaft of the flipping motor 10 is fixedly connected to the flipping shaft 12 through an intermittent mechanism (the intermittent mechanism is existing technology, including incomplete gear intermittent mechanism, Geneva intermittent mechanism, ratchet intermittent mechanism, etc., specifically the Shenling 2M-1632 standard intermittent gear mechanism, which will not be described in detail here).

[0030] In operation, the operator starts the flipping motor 10. The output shaft of the flipping motor 10 drives the first belt 13 and the second belt 14 to rotate. The first belt 13 drives the first roller 6 to rotate, thereby controlling the movement of the first conveyor belt 3 to transport the finished product. The second belt 14 drives the second roller 7 to rotate, thereby controlling the movement of the second conveyor belt 4 to transport the finished product. At the same time, the output shaft of the flipping motor 10 drives the flipping shaft 12 to rotate intermittently through an intermittent mechanism. That is, when the finished product on the first conveyor belt 3 contacts the flipping groove 15 on the flipping frame 11, the flipping frame 11 is stationary. When the finished product on the first conveyor belt 3 is inserted into the flipping groove 15, the first conveyor belt 3 moves away from the flipping frame 11. At the same time, the flipping frame 11 rotates under the drive of the output shaft of the flipping motor 10, thereby flipping the finished product on the flipping frame 11 and placing it on the second conveyor belt 4. This realizes the automatic flipping of finished products and reduces the workload of workers.

[0031] The tilting frame 11 has several movable slots, which are connected to the tilting slot 15. A spring 16 is fixedly connected in the movable slot, and a protrusion 17 is fixedly connected to the other end of the spring 16. The protrusion 17 is movably connected to the tilting frame 11.

[0032] When in use, when the finished product on the first conveyor belt 3 is inserted into the flipping groove 15, the finished product will push the protrusion 17 to retract into the movable groove, and the spring 16 will be compressed by force, thereby clamping and fixing the finished product in the flipping groove 15, ensuring that the finished product will not fall off during the rotation of the flipping frame 11.

[0033] The uniform discharge mechanism includes a drive unit and a feeding unit. The drive unit includes a third belt 18 that is driven and connected to the first shaft roller 6 on the support plate 9. The other end of the third belt 18 is driven and connected to the first bevel gear shaft 19. The bottom of the material box 25 is rotatably connected to the second bevel gear shaft 20. The bevel gear end of the second bevel gear shaft 20 is meshed with the bevel gear end of the first bevel gear shaft 19. A small gear 21 is fixedly connected to the second bevel gear shaft 20. The small gear 21 is meshed with a large gear 22.

[0034] In use, when the first shaft roller 6 rotates, the first shaft roller 6 drives the third belt 18 to rotate, the third belt 18 drives the first bevel gear shaft 19 to rotate, the first bevel gear shaft 19 drives the second bevel gear shaft 20 and the small gear 21 to rotate, which in turn drives the large gear 22 to rotate, in preparation for unloading the finished products in the material box 25.

[0035] The unloading unit includes a rotating rod 23 fixedly connected to a large gear 22. The upper end of the rotating rod 23 passes through the material box 25 and is movably connected to it. Three push rods 24 for pushing the finished product are fixedly connected to the rotating rod 23. The push rods 24 slide in contact with the material box 25. A discharge chamber 26 is fixedly connected inside the material box 25. An opening for only one alumina ceramic product to pass through is opened between the discharge chamber 26 and the bottom of the material box 25. The height of the opening near the center is less than the height near the outside. A unloading port 27 located above the first conveyor belt 3 is opened at the bottom of the material box 25.

[0036] In use, the large gear 22 rotates, driving the rotating rod 23 to rotate, which in turn drives the push rod 24 to rotate, thereby moving the finished alumina ceramic products in the material box 25. When the finished product moves to the discharge chamber 26, it passes through the bottom of the discharge chamber 26. When the finished product moves to the discharge port 27, it falls from the discharge port 27 onto the first conveyor belt 3, thus enabling the finished product to be transported and inspected.

[0037] A guide plate 28 is fixedly connected to the material box 25. The guide plate 28 is located on both sides of the discharge port 27 and is used to guide the posture of the finished product after it is discharged to ensure that the finished product on the first conveyor belt 3 will not shift in position and affect the result of finished product inspection.

[0038] Several arc-shaped blocks 29 are fixedly connected to the first conveyor belt 3, and several protrusions 30 are fixedly connected to the second conveyor belt 4. In use, when the finished product in the material box 25 falls onto the first conveyor belt 3, the arc-shaped blocks 29 can block the finished product, preventing the first conveyor belt 3 from having a poor transmission effect on the finished product when the surface of the finished product is relatively smooth, which would lead to the finished product piling up on the first conveyor belt 3. When the finished product on the tilting frame 11 is transferred to the second conveyor belt 4, the protrusions 30 on the second conveyor belt 4 provide a certain pulling force to the finished product, thereby bringing the finished product out from the tilting trough 15 (the finished product is a finished product with a hole in the middle), and then it is transported and collected by the second conveyor belt 4.

[0039] The bottom of the material box 25 is conical. The conical shape of the bottom of the material box 25 makes it easy to push the finished products in the material box 25, ensuring that the finished products in the material box 25 can be pushed out and discharged.

[0040] The technical principles of the present invention have been described above with reference to specific embodiments. These descriptions are merely for explaining the principles of the present invention and should not be construed as limiting the scope of protection of the present invention in any way. Based on this explanation, those skilled in the art can conceive of other specific embodiments of the present invention without creative effort, and these embodiments will all fall within the scope of protection of the present invention.

Claims

1. A finished product testing station for alumina ceramic products, characterized in that, The system includes a testing platform (1), on which a testing instrument (2) is provided. A support plate (9) is provided on one side of the testing platform (1), and a material box (25) is provided on the top of the support plate (9). A bracket (5) is provided on the testing platform (1), and a flipping mechanism is provided on the bracket (5). The flipping mechanism is used to automatically flip the finished alumina ceramic products. A first roller (6) is provided on both the support plate (9) and the testing platform (1). A first conveyor belt (3) is provided on the two first rollers (6). A support rod (8) is provided on the other side of the testing platform (1). A second roller (7) is provided on both the support rod (8) and the testing platform (1). A second conveyor belt (4) is provided on the two second rollers (7). The flipping mechanism is connected to the first roller (6) and the second roller (7). A uniform discharge mechanism is provided on the bracket (5). The uniform discharge mechanism is used to uniformly discharge the finished products. The first roller (6) on the support plate (9) is connected to the uniform discharge mechanism.

2. The alumina ceramic product finished product testing station according to claim 1, characterized in that, The flipping mechanism includes a flipping motor (10) mounted on the testing table (1). A first belt (13) and a second belt (14) are movably mounted on the output shaft of the flipping motor (10). The first belt (13) and the second belt (14) are offset. The first belt (13) is connected to the first shaft roller (6), and the second belt (14) is connected to the second shaft roller (7). A flipping shaft (12) is mounted on the bracket (5). A flipping frame (11) is fixedly connected to the flipping shaft (12). A plurality of flipping slots (15) are opened on the flipping frame (11). The output shaft of the flipping motor (10) is fixedly connected to the flipping shaft (12) through an intermittent mechanism.

3. An alumina ceramic article finished product inspection station according to claim 2, wherein, The flipping frame (11) has several movable slots, which are connected to the flipping slot (15). A spring (16) is provided in the movable slot, and a protrusion (17) is connected to the other end of the spring (16). The protrusion (17) is movably connected to the flipping frame (11).

4. The detection station for finished alumina ceramic articles according to claim 1, characterized in that, The uniform discharge mechanism includes a drive unit and a feeding unit. The drive unit includes a third belt (18) on a first shaft roller (6) connected to a support plate (9). The other end of the third belt (18) is connected to a first bevel gear shaft (19). The bottom of the material box (25) is rotatably connected to a second bevel gear shaft (20). The bevel gear end of the second bevel gear shaft (20) meshes with the bevel gear end of the first bevel gear shaft (19). A small gear (21) is provided on the second bevel gear shaft (20). The small gear (21) meshes with a large gear (22).

5. An inspection station for finished alumina ceramic articles as claimed in claim 4, characterised in that, The feeding unit includes a rotating rod (23) fixedly connected to a large gear (22). The upper end of the rotating rod (23) passes through the material box (25). The rotating rod (23) is provided with multiple push rods (24) for pushing the finished product to move. The material box (25) is provided with a discharge chamber (26). An opening for only one alumina ceramic product to pass through is opened between the discharge chamber (26) and the bottom of the material box (25). The bottom of the material box (25) is provided with a feeding port (27) located above the first conveyor belt (3).

6. An alumina ceramic article finished product inspection station according to claim 5, characterized in that, The material box (25) is provided with a guide plate (28), which is located on both sides of the discharge port (27).

7. The detection station for finished alumina ceramic articles according to claim 1, characterized in that, The first conveyor belt (3) is provided with several arc-shaped blocks (29), and the second conveyor belt (4) is provided with several protrusions (30).

8. The detection station for finished alumina ceramic articles according to claim 1, characterized in that, The bottom surface of the hopper (25) is conical.

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