Demolding and baking integrated machine

Abstract

The utility model relates to inductance production technical field, concretely relates to demoulding and baking integrated machine, include: demoulding machine, material receiving and conveying mechanism, flat -laying machine, conveying mechanism and baking oven are equipped in proper order along product motion direction, demoulding machine has a discharge bin, material receiving and conveying mechanism includes material receiving bin and first drive mechanism, material receiving bin is used for receiving the product that falls from the discharge bin, first drive mechanism drives material receiving bin to carry out lifting movement, moves along product removal direction and can execute the action of turning over to convey the product to the flat -laying machine, flat -laying machine includes the discharge bin, flat -laying tray and vibration device, the width of flat -laying tray's import end to export end gradually increases, forms the arrangement department, moves to the export end on flat -laying tray through vibration device to the product and arranges the product at export end, conveying mechanism is used for receiving the product after flat -laying to convey the product to the baking oven.

Description

Technical Field

[0001] This utility model relates to the field of inductor production technology, and in particular to a demolding and baking integrated machine. Background Technology

[0002] Currently, the inductor manufacturing industry is undergoing profound changes, exhibiting trends towards miniaturization, high frequency, integration, and intelligence. Among these, the miniaturization trend is particularly significant, requiring inductors to reduce their size as much as possible while ensuring stable and reliable performance. This is to meet the growing demand for compact and lightweight designs in electronic devices, adapting to the stringent space utilization requirements of various emerging application scenarios.

[0003] However, in the field of inductor manufacturing equipment, current market offerings of inductor demolding and baking equipment generally employ independent design models, lacking an effective collaborative control mechanism between the two. In actual production processes, demolded inductors require manual operation or additional transport equipment to be transferred to the baking equipment for subsequent baking. This transfer step not only adds complexity to the production process and transportation costs, but also makes the inductors highly susceptible to damage from collisions, vibrations, and other factors during handling, thereby affecting product yield and quality stability.

[0004] In addition, to ensure that the inductors are heated evenly during the baking process and thus guarantee the consistency of product performance, the inductors need to be neatly arranged before being placed into the baking equipment. After demolding, the inductors need to be arranged again, which increases the amount of additional equipment and production time.

[0005] Therefore, this application develops a demolding and baking integrated machine to solve the problems existing in the prior art. Utility Model Content

[0006] The purpose of this invention is to provide an integrated demolding and baking machine to solve the problem of inductor damage during the transfer from the demolding equipment to the baking equipment in the prior art.

[0007] The technical solution of this utility model is: a demolding and baking integrated machine, comprising: a demolding machine, a material receiving and conveying mechanism, a flattening machine, a conveying mechanism and a baking oven arranged sequentially along the product movement direction; The demolding machine has a discharge hopper; The receiving and transporting mechanism includes a receiving bin and a first drive mechanism. The receiving bin is used to receive products that fall from the discharging bin. The first drive mechanism drives the receiving bin to perform lifting and lowering movements, to move along the product movement direction, and can perform a flipping action to transport the product into the flattening machine. The paving machine includes a feeding hopper, a paving tray, and a vibration device. The width of the paving tray gradually increases from the inlet end to the outlet end, forming a sorting section. The vibration device moves the product on the paving tray toward the outlet end and arranges the product at the outlet end. The transport mechanism is used to receive the laid-out products and transport them into the baking oven.

[0008] Preferably, the surface of the tiling tray is provided with multiple partitions, and the multiple partitions divide the tiling tray into multiple channels, and the multiple channels are evenly distributed on the tiling tray.

[0009] Preferably, the number of channels on the tiling tray gradually increases from the inlet end toward the sorting section, and all of the channels are inclined and open toward the outlet end; the channel at the outlet end of the tiling tray is parallel to the side wall of the tiling tray at that position.

[0010] Preferably, the first driving mechanism includes a lifting device, an electric cylinder, and a rotary motor; the receiving bin is fixedly installed on the driving end of the electric cylinder; the electric cylinder is mounted on the lifting device with the aid of a mounting plate, and achieves lifting movement under the driving action of the lifting device; the rotary motor is mounted on the mounting plate, its driving end is connected to the electric cylinder, and drives the electric cylinder to rotate.

[0011] Preferably, the transport mechanism includes a support plate, a movable plate, a second drive mechanism, and a third drive mechanism; the movable plate is used to receive products falling from the flat tray; one side of the support plate is on the product movement path, and the other side adjacent to this side is connected to the inlet of the baking oven; a guide groove is formed on the surface of the support plate; the second drive mechanism is fixedly disposed on the bottom surface of the support plate, and its drive end moves along the path of the guide groove to move the movable plate onto the support plate; the third drive mechanism is mounted on the support plate and pushes the movable plate into the baking oven in a direction perpendicular to the product movement.

[0012] Preferably, the edges of the movable plate are provided with slots, and the driving ends of the second driving mechanism and the third driving mechanism are provided with plugs that match the slots. The driving device drives the movable plate to move by means of the fixed cooperation between the plugs and the slots.

[0013] Compared with the prior art, the advantages of this utility model are: (1) The integrated machine is set up with a demolding machine, a material receiving and transporting mechanism, a flattening machine, a transporting mechanism and a baking oven in sequence along the product movement direction, forming a complete integrated demolding and baking production process, which reduces the transfer time and cost of products between processes and improves production efficiency; (2) Multiple evenly distributed partition plates are set on the surface of the flat tray to form multiple independent channels. After the product enters the flat tray from the feeding hopper, the vibration device works, so that the product moves in an orderly manner along the channel under the action of vibration. Under the influence of the change in the width of the flat tray and vibration, the product is automatically arranged neatly at the outlet end, which improves the uniformity of the flat tray. In addition, the number of channels increases along the direction from the inlet end of the flat tray to the sorting section, which increases the dispersion path of the product during the movement process and further improves the uniformity of the flat tray. (3) The first drive mechanism consists of a lifting device, an electric cylinder and a rotary motor. The lifting device moves the receiving bin to the lower end of the discharging bin to receive the product. After completion, it moves to the upper part of the unloading bin. The electric cylinder ensures that the projection of the receiving bin falls on the unloading bin. The rotary motor drives the electric cylinder to rotate with the receiving bin and pour the product into the unloading bin. The whole process is precise and orderly, ensuring the smooth transfer of materials between different processes. Attached Figure Description

[0014] The present invention will be further described below with reference to the accompanying drawings and embodiments: Figure 1 This is a schematic diagram of the structure of the paving machine described in this utility model; Figure 2 This is a schematic diagram of the structure of the demolding and baking integrated machine of this utility model; Figure 3 This is a schematic diagram of the material receiving and transporting mechanism described in this utility model; Figure 4 This is a schematic diagram of the transportation mechanism described in this utility model.

[0015] The components include: 1. Demolding machine; 11. Discharge hopper; 2. Receiving and transporting mechanism; 21. Receiving hopper; 22. First drive mechanism; 221. Lifting device; 222. Electric cylinder; 223. Rotary motor; 224. Mounting plate; 3. Flattening machine; 31. Unloading hopper; 32. Flattening tray; 321. Divider plate; 322. Channel; 323. Sorting section; 33. Vibration device; 4. Transport mechanism; 41. Bearing plate; 42. Moving plate; 43. Second drive mechanism; 44. Third drive mechanism; 45. Guide groove; 46. Slot; 47. Insert block; 5. Baking oven. Detailed Implementation

[0016] The present invention will be further described in detail below with reference to specific embodiments: like Figures 1-2As shown, the demolding and baking integrated machine includes: a demolding machine 1, a receiving and conveying mechanism 2, a flattening machine 3, a conveying mechanism 4, and a baking oven 5 arranged sequentially along the product movement direction. The demolding machine 1 is equipped with a discharge hopper 11. The receiving and conveying mechanism 2 includes a receiving hopper 21 and a first drive mechanism 22. After the product completes the demolding operation, it falls from the discharge hopper 11 into the receiving hopper 21. The first drive mechanism 22 drives the receiving hopper 21 to move up and down, moving it to the entrance of the flattening machine 3 after receiving the product. The first drive mechanism 22 also drives the receiving hopper 21 to move along the product movement direction. Combined with the flipping action of the receiving hopper 21, the product in the receiving hopper 21 is accurately transported into the flattening machine 3. The flattening machine 3 includes a discharge hopper 31, a flattening tray 32, and a vibration device 33. The width of the inlet end to the outlet end of 2 gradually increases, forming a sorting section 34. After the product enters the flattening tray 32 from the feeding hopper 31, the vibration device 33 starts to work. Through vibration, the product moves towards the outlet end on the flattening tray 32. During the movement, due to the change in the width of the flattening tray 32 and the influence of vibration, the product will automatically be arranged neatly at the outlet end. The transport mechanism 4 is responsible for receiving the products flattened by the flattening machine 3 and transporting these products stably and accurately into the baking oven 5. The baking oven 5 is used to bake the products sent in by the transport mechanism 4, completing the entire production process of the demolding and baking integrated machine.

[0017] In this embodiment, as Figure 1 As shown, multiple partition plates 321 are provided on the surface of the flat tray 32, dividing the flat tray 32 into multiple independent channels 322. Furthermore, these channels 322 are evenly distributed on the flat tray 32, that is, the spacing between any adjacent channels 322 is consistent, and the coverage of the channels 322 is evenly distributed across the entire surface of the flat tray 32. This allows the product to move in an orderly manner and be evenly distributed on the flat tray 32 under the action of the vibration device 33. Specifically, the vibration device 33 is an electromagnetic direct vibration device, which can drive the product to move along a specific direction.

[0018] Furthermore, the number of channels 322 increases along the direction from the inlet end of the tiling tray 32 to the sorting section 34, effectively increasing the dispersion path of the products during movement and improving the uniformity of tiling. All channels 322 are arranged at an angle with their openings facing the outlet end, allowing the products to gradually disperse along the path during movement and preventing multiple products from crowding together. At the outlet end of the tiling tray 32, the channels 322 are parallel to the side wall of the tiling tray 32 at that location, changing the product distribution from an angled distribution in the sorting section 34 to a horizontal straight-line distribution. This ensures the regularity of the product arrangement and avoids requiring more space for subsequent product receiving, thus saving the central area during receiving.

[0019] Specifically, such as Figure 3As shown, the first drive mechanism 22 includes a lifting device 221, an electric cylinder 222, and a rotary motor 223. The receiving bin 21 is fixedly mounted on the drive end of the electric cylinder 222. The electric cylinder 222 is connected to the lifting device 221 via a mounting plate 224. Under the drive of the lifting device 221, the electric cylinder 222 can move vertically, thereby lifting the receiving bin 21 to accommodate material receiving and transfer needs at different heights. The rotary motor 223 is mounted on the mounting plate 224, and its drive end is connected to the electric cylinder 222. When the rotary motor 223 starts, it drives the electric cylinder 222 to rotate around its own axis, thereby causing the receiving bin 21 to rotate. In actual operation, the lifting device 221 first moves the receiving bin 21 to the lower end of the discharging bin 11 to receive the product. After this operation is completed, the lifting device 221 moves the receiving bin 21 above the discharging bin 31, and the electric cylinder 222 makes part of the projection of the receiving bin 21 fall on the discharging bin 31. At this time, the rotary motor 223 is started to drive the electric cylinder 222 to rotate together with the receiving bin 21, thereby pouring the product into the discharging bin 31.

[0020] like Figure 4 As shown, in order to smoothly move the products from the arranged state into the baking oven 5, a transport mechanism 4 is provided between the flattening machine 3 and the baking oven 5. The transport mechanism 4 includes a support plate 41, a moving plate 42, a second drive mechanism 43, and a third drive mechanism 44. After the products on the flattening tray 32 have been arranged, the drive mechanism located below the flattening tray 32 will drive the flattening tray 32 to move along the product movement direction, and make the products fall onto the moving plate 42 according to a predetermined path. At this position, a lifting mechanism is provided below the moving plate 42, which can drive the moving plate 42 to move up and down. After the moving plate 42 has finished receiving the material, it rises to the same level position as the support plate 41 to prepare for the next process.

[0021] One side of the support plate 41 is on the product movement path, which allows the moving plate 42 to move smoothly to the area of ​​the support plate 41. The other side adjacent to this side is connected to the inlet of the baking oven 5, providing a channel 322 for the product to enter the baking oven 5. Specifically, a guide groove 45 is provided on the surface of the support plate 41, and its path is the same as the transport direction of the product. The second drive mechanism 43 is fixedly installed on the bottom surface of the support plate 41, and its drive end is connected to the moving plate 42. It can move along the path of the guide groove 45. When the product falls on the moving plate 42, the second drive mechanism 43 is activated. Its drive end moves the moving plate 42 carrying the product smoothly to the designated position on the support plate 41 according to the set path of the guide groove 45, ensuring that the product can be accurately placed at the starting point of subsequent transport. The third drive mechanism 44 is installed on the support plate 41, and its direction of action is perpendicular to the direction of product movement. When the moving plate 42 is moved to the appropriate position on the support plate 41 by the second drive mechanism 43, the third drive mechanism 44 starts to work and pushes the moving plate 42 in the direction perpendicular to the direction of product movement, so that the moving plate 42 and the product on it enter the baking oven 5 together, completing the transfer process of the product from the transport mechanism 4 to the baking oven 5.

[0022] Furthermore, slots 46 are provided on all four edges of the movable plate 42, and the driving ends of the second drive mechanism 43 and the third drive mechanism 44 are respectively equipped with inserts 47 that match the shape of the slots 46 on the edge of the movable plate 42. The inserts 47 are controlled to move up and down by the electric cylinder 222. When the second drive mechanism 43 or the third drive mechanism 44 is started, the inserts 47 at the driving end of the movable plate 42 will be inserted into the slots 46 on the corresponding edge of the movable plate 42 under the action of the electric cylinder 222, so as to ensure that the movable plate 42 can move smoothly and accurately according to the predetermined trajectory and direction under the action of the drive device.

[0023] The above embodiments are only for illustrating the technical concept and features of this utility model, and are intended to enable those skilled in the art to understand the content of this utility model and implement it accordingly. They should not be construed as limiting the scope of protection of this utility model. It is obvious to those skilled in the art that this utility model is not limited to the details of the above exemplary embodiments, and that it can be implemented in other specific forms without departing from the spirit or basic characteristics of this utility model. Therefore, the embodiments should be considered exemplary and non-limiting in all respects. The scope of this utility model is defined by the appended claims rather than the foregoing description, and therefore, all changes falling within the meaning and scope of the equivalents of the claims are intended to be included within this utility model.

Claims

1. A demolding and baking all-in-one machine, characterized in that, include: Along the product movement direction, there are sequentially arranged a demolding machine (1), a material receiving and transporting mechanism (2), a flattening machine (3), a transporting mechanism (4), and a baking oven (5); The demolding machine (1) has a discharge bin (11); The receiving and transporting mechanism (2) includes a receiving bin (21) and a first drive mechanism (22). The receiving bin (21) is used to receive products falling from the discharge bin (11). The first drive mechanism (22) drives the receiving bin (21) to perform lifting and lowering movements, to move along the product movement direction, and can perform a flipping action to transport the product into the flattening machine (3). The flattening machine (3) includes a feeding bin (31), a flattening tray (32) and a vibration device (33). The width of the flattening tray (32) gradually increases from the inlet end to the outlet end, forming a sorting section (323). The vibration device (33) causes the product to move on the flattening tray (32) toward the outlet end and arranges the product at the outlet end. The transport mechanism (4) is used to receive the laid-out products and transport them into the baking oven (5).

2. The demolding and baking integrated machine according to claim 1, characterized in that: The surface of the tiling tray (32) is provided with a plurality of partition plates (321), and the plurality of partition plates (321) divide the tiling tray (32) into a plurality of channels (322), and the plurality of channels (322) are evenly distributed on the tiling tray (32).

3. The demolding and baking integrated machine according to claim 2, characterized in that: The number of channels (322) on the flat tray (32) gradually increases from the inlet end toward the sorting section (323). All channels (322) are inclined and their openings face the outlet end. The channel (322) at the outlet end of the flat tray (32) is parallel to the side wall of the flat tray (32) at that position.

4. The demolding and baking integrated machine according to claim 1, characterized in that: The first drive mechanism (22) includes a lifting device (221), an electric cylinder (222), and a rotary motor (223); the receiving bin (21) is fixedly installed on the drive end of the electric cylinder (222); the electric cylinder (222) is mounted on the lifting device (221) by means of a mounting plate (224), and realizes lifting movement under the driving action of the lifting device (221); the rotary motor (223) is installed on the mounting plate (224), its drive end is connected to the electric cylinder (222), and drives the electric cylinder (222) to rotate.

5. The demolding and baking integrated machine according to claim 1, characterized in that: The transport mechanism (4) includes a support plate (41), a moving plate (42), a second drive mechanism (43), and a third drive mechanism (44). The moving plate (42) is used to receive products falling from the flat tray (32). One side of the support plate (41) is on the product movement path, and the other side adjacent to this side is connected to the inlet of the baking oven (5). A guide groove (45) is provided on the surface of the support plate (41). The second drive mechanism (43) is fixedly installed on the bottom surface of the support plate (41), and its drive end moves along the path of the guide groove (45) to move the moving plate (42) onto the support plate (41). The third drive mechanism (44) is installed on the support plate (41) and pushes the moving plate (42) into the baking oven (5) in a direction perpendicular to the product movement.

6. The demolding and baking integrated machine according to claim 5, characterized in that: The movable plate (42) is provided with slots (46) around its edges. The driving ends of the second driving mechanism (43) and the third driving mechanism (44) are provided with plugs (47) that match the slots (46). The driving device drives the movable plate (42) to move by means of the fixed cooperation between the plugs (47) and the slots (46).

Images