Non-heating environment-friendly granulator

Abstract

The utility model relates to pelletizer technical field, concretely relates to no heating environmental protection pelletizer, including support, one side bottom of support fixed with power structure, the output side of power structure is externally provided with extrusion structure, the end of extrusion structure is fixed with extrusion plate structure, including extrusion cylinder and the tail plate fixed in the extrusion structure in extrusion structure outside, including the outer plate and locking bolt fixed in the outer plate inside in extrusion plate structure, the outer plate is fixed in the tail plate outside through locking bolt, the inner groove of outer plate inside and the extrusion hole design of middle part, the structure that sets up in the inner groove in combination fastening ring, make the compact reasonable layout of the component of drive shaft end, the multiple groups of fan -shaped hole structure in the middle part of fastening ring, cooperate the cutting piece of same length with the inner groove radius, when drive shaft drives cutting piece rotation, can accurate, efficient cutting to the material that extrudes from extrusion hole, guarantee the even and consistent of the size after cutting, improved the quality of granulation.

Description

Technical Field

[0001] This utility model relates to the field of granulator technology, specifically to an environmentally friendly granulator without heating. Background Technology

[0002] Currently, traditional granulators generally rely on heating processes during production, which not only consumes a lot of energy, leading to high production costs, but also produces harmful gases and smoke due to high-temperature heating, causing serious environmental pollution and failing to meet the requirements of green development. In terms of structural design, traditional equipment often suffers from poor stability and high noise levels in its transmission methods. Components are also prone to wear and tear, resulting in a short service life. Inadequate feeding structure design frequently leads to material blockage, affecting production continuity. Furthermore, insufficient particle cutting precision during granulation results in uneven particle size, leading to inconsistent product quality. Additionally, the complex connection methods of equipment components make disassembly and maintenance inconvenient, increasing operational difficulty and maintenance costs. Against this backdrop, the market urgently needs a new type of granulation equipment that requires no heating, is energy-saving and environmentally friendly, has a stable structure, is easy to operate, and can guarantee granulation quality, in order to solve the many drawbacks of traditional granulators. Utility Model Content

[0003] Technical problems to be solved In view of the above-mentioned shortcomings of the existing technology, this utility model provides a heating-free environmentally friendly granulator, which can effectively solve the problems in the existing technology.

[0004] This utility model provides a heatless environmentally friendly granulator, including a support frame. A power structure is fixed to one bottom side of the support frame. An extrusion structure is sleeved on the outer side of the output end of the power structure. An extrusion plate structure is fixed to the end of the extrusion structure. The extrusion structure includes an extrusion cylinder and a tail plate fixed to the outer side of the extrusion cylinder. The extrusion plate structure includes an outer plate and a locking bolt fixed to the inner side of the outer plate. The outer plate is fixed to the outer side of the tail plate by the locking bolt. The power structure includes a drive motor and a drive wheel that is driven and connected to the output end of the drive motor. The middle part of the drive wheel is fixedly connected to a drive shaft. An auger blade is fixed to the outer side of the drive shaft. A fastening ring is sleeved on the end of the drive shaft. The outer side of the drive shaft is located on the outer side of the outer plate and is fixedly connected to the cutting blade by the locking bolt.

[0005] Furthermore, the drive motor and the drive wheel are connected by a belt for transmission.

[0006] Furthermore, multiple sets of holes are equidistantly arrayed in the middle of both the outer plate and the tail plate, and the locking bolts are fixed in the corresponding holes. The inner groove on the inner side of the plate and the extrusion hole design in the middle, combined with the structure of the fastening ring set in the inner groove, make the component layout at the end of the drive shaft compact and reasonable. The multiple sets of fan-shaped holes in the middle of the fastening ring, together with the cutting blade with the same length as the radius of the inner groove, can accurately and efficiently cut the material extruded from the extrusion hole when the drive shaft drives the cutting blade to rotate, ensuring that the particle size after cutting is uniform and improving the quality of granulation.

[0007] Furthermore, a feed inlet is fixed to one side of the top of the extrusion cylinder, and the feed inlet is funnel-shaped, wider at the top and narrower at the bottom.

[0008] Furthermore, the outer plate has an inner groove extending outward from its inner side, and an extrusion hole is formed in the middle of the outer plate, with the fastening ring disposed within the inner groove.

[0009] Furthermore, the fastening ring has multiple sets of fan-shaped holes in its middle section, and the length of the cutting blade is the same as the radius of the inner groove.

[0010] In this invention, the equipment can perform granulation without heating, greatly reducing energy consumption and minimizing energy waste and carbon emissions caused by heating, thus aligning with environmental protection principles. Simultaneously, the entire granulation process avoids the emission of harmful substances that may result from high-temperature heating, which is beneficial for protecting the production environment and the health of operators.

[0011] The connections between all components are scientifically and rationally designed. The drive motor and the drive pulley are connected by a belt drive, which not only ensures smooth transmission but also provides excellent buffering and vibration reduction, reducing noise and vibration during equipment operation and extending the service life of the motor and other related components. Multiple sets of holes equidistantly arranged in the middle of the outer plate and tail plate, combined with locking bolts, ensure a firm and reliable connection, guaranteeing stability during the granulation process and facilitating disassembly and replacement according to actual needs.

[0012] The inner groove on the inner side of the outer plate and the extrusion hole design in the middle, combined with the structure of the fastening ring set in the inner groove, make the component layout at the end of the drive shaft compact and reasonable. The multiple sets of fan-shaped holes in the middle of the fastening ring, together with the cutting blade with the same length as the radius of the inner groove, can accurately and efficiently cut the material extruded from the extrusion hole when the drive shaft drives the cutting blade to rotate, ensuring that the cut particles are of uniform size and improving the quality of granulation. The auger blades on the outside of the drive shaft effectively convey and compress the material during rotation, allowing it to be smoothly extruded from the extrusion orifice. The entire process is continuous and efficient. Furthermore, the end of the drive shaft is fixedly connected to the cutting blade via locking bolts, making it easy to replace different specifications of cutting blades as needed to produce particles of different sizes, increasing the equipment's versatility and flexibility. Furthermore, the inner groove design on the inner side of the outer plate provides a stable mounting space for the fastening ring and the cutting blade. The fastening ring is positioned within the inner groove, ensuring the stability of the cutting blade during rotational cutting and preventing wobbling from affecting the cutting effect. Simultaneously, this structure also provides some protection to the end of the drive shaft, reducing interference from external factors. Attached Figure Description

[0013] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0014] Figure 1 This is a schematic diagram of the structure of this utility model; Figure 2 This is a front view of the structure of this utility model; Figure 3 This is an exploded view of the structure of this utility model; Figure 4 This is a structural exploded view of the extrusion structure in this utility model.

[0015] The labels in the diagram represent: 1. Support; 2. Power structure; 21. Drive motor; 22. Drive wheel; 23. Drive shaft; 24. Screw blade; 25. Cutting blade; 3. Extrusion structure; 31. Extrusion cylinder; 32. Tail plate; 33. Feed port; 4. Extrusion plate structure; 41. Outer plate; 42. Locking bolt; 43. Inner groove; 44. Fastening ring. Detailed Implementation

[0016] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model. All other embodiments obtained by those skilled in the art based on the embodiments of this utility model without creative effort are within the scope of protection of this utility model.

[0017] The present invention will be further described below with reference to the embodiments.

[0018] Example: Environmentally friendly granulator without heating, see attached diagram. Figure 1 - Appendix Figure 4 The non-heated environmentally friendly granulator includes a support frame 1. A power structure 2 is fixed to the bottom of one side of the support frame 1. An extrusion structure 3 is sleeved on the outer side of the output end of the power structure 2. An extrusion plate structure 4 is fixed to the end of the extrusion structure 3. The extrusion structure 3 includes an extrusion cylinder 31 and a tail plate 32 fixed to the outside of the extrusion cylinder 31. The extrusion plate structure 4 includes an outer plate 41 and locking bolts 42 fixed to the inner side of the outer plate 41. The outer plate 41 is fixed to the outside of the tail plate 32 by the locking bolts 42. The power structure 2 includes a drive motor 21 and a drive... The output end of motor 21 is connected to drive wheel 22. The middle part of drive wheel 22 is fixedly connected to drive shaft 23. Screw blades 24 are fixed to the outside of drive shaft 23. A fastening ring 44 is sleeved at the end of drive shaft 23. The outside of drive shaft 23 is located on the outside of outer plate 41 and is fixedly connected to cutting blade 25 by locking bolts 42. From an environmental perspective, the equipment can perform granulation without heating, which greatly reduces energy consumption and energy waste and carbon emissions caused by heating, in line with environmental protection principles. At the same time, the entire granulation process avoids the emission of harmful substances that may be caused by high-temperature heating, which is beneficial to protecting the production environment and the health of operators. In terms of structural design, the connections between components are scientifically and rationally arranged. The drive motor 21 and the drive wheel 22 are connected by belt drive. This transmission method not only ensures smooth transmission but also provides good buffering and vibration reduction, reducing noise and vibration during equipment operation and extending the service life of the motor and other related components. The multiple sets of holes equidistantly arranged in the middle of the outer plate 41 and the tail plate 32, combined with the fixing method of the locking bolts 42, ensure a firm and reliable connection between the two, guaranteeing the stability during the granulation process, and also facilitating disassembly and replacement according to actual needs.

[0019] The drive motor 21 and the drive wheel 22 are connected by a belt for transmission; a feed port 33 is fixed at the top of one side of the extrusion cylinder 31, and the feed port 33 is a funnel shape with a larger top and a smaller bottom; the feed port 33 at the top of one side of the extrusion cylinder 31 is designed to be funnel-shaped with a larger top and a smaller bottom. This structure facilitates the smooth input of materials, reduces the blockage of materials during the feeding process, improves the feeding efficiency, and ensures the continuity of the granulation process. The inner groove 43 on the inner side of the outer plate 41 and the extrusion hole design in the middle, combined with the structure of the fastening ring 44 set in the inner groove 43, make the component layout at the end of the drive shaft 23 compact and reasonable. The multiple sets of fan-shaped holes in the middle of the fastening ring 44, together with the cutting blade 25 with the same length as the radius of the inner groove 43, can accurately and efficiently cut the material extruded from the extrusion hole when the drive shaft 23 drives the cutting blade 25 to rotate, ensuring that the size of the cut particles is uniform and improving the quality of granulation. During the rotation of the auger blade 24 on the outside of the drive shaft 23, it can effectively transport and compress the material, so that the material is smoothly extruded from the extrusion hole. The whole process is smooth and efficient. Moreover, the end of the drive shaft 23 is fixedly connected to the cutting blade 25 by the locking bolt 42, which makes it easy to replace the cutting blade 25 of different specifications as needed to produce particles of different sizes, increasing the versatility and flexibility of the equipment.

[0020] Multiple sets of holes are equidistantly arranged in the middle of the outer plate 41 and the tail plate 32, and the locking bolts 42 are fixed in the corresponding holes; the inner side of the outer plate 41 is provided with an inner groove 43, and the middle of the outer plate 41 is provided with an extrusion hole, and the fastening ring 44 is provided in the inner groove 43; the middle of the fastening ring 44 is provided with multiple sets of fan-shaped hole structures, and the length of the cutting blade 25 is the same as the radius of the inner groove 43. Furthermore, the inner groove 43 on the inner side of the outer plate 41 provides a stable installation space for the fastening ring 44 and the cutting blade 25. The fastening ring 44 is set in the inner groove 43, ensuring the stability of the cutting blade 25 during rotational cutting and avoiding the impact of shaking on the cutting effect. At the same time, this structure also provides a certain degree of protection for the end of the drive shaft 23, reducing interference from external factors. In summary, this heatless environmentally friendly granulator has multiple advantages such as environmental protection, high efficiency, stability, and flexibility. It can reduce production costs and improve production efficiency while ensuring granulation quality, and has high practical value and promotion significance.

[0021] The above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit it. Although this utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions will not cause the essence of the corresponding technical solutions to deviate from the protection scope of the technical solutions of the embodiments of this utility model.

Claims

1. A heatless, environmentally friendly granulator, characterized in that: The system includes a support (1), a power structure (2) fixed to one bottom end of the support (1), an extrusion structure (3) sleeved on the outer side of the output end of the power structure (2), an extrusion plate structure (4) fixed to the end of the extrusion structure (3), the extrusion structure (3) including an extrusion cylinder (31) and a tail plate (32) fixed to the outside of the extrusion cylinder (31), the extrusion plate structure (4) including an outer plate (41) and a locking bolt (42) fixed to the inside of the outer plate (41), the outer plate (41) being secured by the locking bolt (42). Fixed to the outside of the tail plate (32), the power structure (2) includes a drive motor (21) and a drive wheel (22) that is connected to the output end of the drive motor (21). The middle part of the drive wheel (22) is fixedly connected to the drive shaft (23). The drive shaft (23) has an auger blade (24) fixed on the outside. The end of the drive shaft (23) is fitted with a fastening ring (44). The outside of the drive shaft (23) is located on the outside of the outer plate (41) and is fixedly connected to the cutting blade (25) by a locking bolt (42).

2. The environmentally friendly, heatless granulator according to claim 1, characterized in that, The drive motor (21) and the drive wheel (22) are connected by a belt.

3. The environmentally friendly, heatless granulator according to claim 1, characterized in that, The outer plate (41) and the tail plate (32) are provided with multiple sets of holes at equal intervals in the middle, and the locking bolts (42) are fixed in the corresponding holes.

4. The environmentally friendly, heatless granulator according to claim 1, characterized in that, The top of one side of the extrusion cylinder (31) is fixed with a feed inlet (33), and the feed inlet (33) is a funnel shape that is larger at the top and smaller at the bottom.

5. The environmentally friendly, heatless granulator according to claim 4, characterized in that, The outer plate (41) has an inner groove (43) extending outward from its inner side, and an extrusion hole is provided in the middle of the outer plate (41). The fastening ring (44) is located in the inner groove (43).

6. The environmentally friendly, heatless granulator according to claim 5, characterized in that, The fastening ring (44) has multiple sets of fan-shaped holes in its middle, and the length of the cutting blade (25) is the same as the radius of the inner groove (43).

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