An air cooling system
Patent Information
- Application Number
- CN202521799608.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-22
- Publication Date
- 2026-09-11
- Estimated Expiration
- 2035-08-22
AI Technical Summary
其中,强制润滑装置虽冷却润滑效果良好,但存在成本高、维护繁琐的缺陷;而油浴使用的补油箱方案虽成本低且维护简便,但油位过高易导致减速机内部积热加剧,影响运行可靠性
[0017]本实用新型由于采用了上述技术方案,使之与现有技术相比具有的积极效果是:
Smart Images

Figure CN224742893U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of speed reducer technology, and in particular to an air-cooling system. Background Technology
[0002] In existing technologies, vertically mounted gearboxes with motor flange interfaces are commonly used. However, due to their unique installation method, the uppermost bearing of the gearbox still relies on forced lubrication or oil bath lubrication. While forced lubrication provides good cooling and lubrication, it suffers from high cost and cumbersome maintenance. Oil bath lubrication, using an oil replenishment tank, is low-cost and easy to maintain, but excessively high oil levels can lead to increased heat buildup inside the gearbox, affecting operational reliability. Furthermore, the limited installation space at the bottom of a vertically mounted gearbox makes it difficult to directly place cooling structures near the heat source at the bottom, potentially impacting normal operation. Utility Model Content
[0003] In view of this, in order to solve the above problems, the purpose of this utility model is to provide an air-cooled system, comprising:
[0004] A first device, one end of which has a connecting shaft, the connecting shaft being rotatably disposed;
[0005] An interface structure is provided at one end of the first device, and an accommodating space is formed within the interface structure, with the connecting shaft extending into the interface structure.
[0006] A fan structure, wherein the fan structure is mounted on the connecting shaft;
[0007] The interface structure has at least one vent hole and at least one air guide hole. The vent hole is used to connect the accommodating space to the outside of the interface structure, and the air guide hole is used to connect the accommodating space to the outside of the first device.
[0008] In another preferred embodiment, the connecting shaft is used for connection to a second device.
[0009] In another preferred embodiment, one of the first device and the second device is a speed reducer, and the other of the first device and the second device is a motor.
[0010] In another preferred embodiment, the interface structure includes a flange portion, an annular portion, and a disc-shaped portion, wherein the flange portion, the annular portion, and the disc-shaped portion are connected in sequence, the disc-shaped portion is disposed close to the first device relative to the flange portion, the vent is formed on the annular portion, and the air guide hole is formed on the disc-shaped portion.
[0011] In another preferred embodiment, it further includes at least one protective net, which is disposed at the vent hole.
[0012] In another preferred embodiment, the system further includes: a fan shroud disposed within the accommodating space, the fan shroud being disposed between the vent and the air guide hole, the fan shroud having at least one air inlet hole, and the fan structure being disposed between the fan shroud and the air guide hole.
[0013] In another preferred embodiment, the outer edge of the shroud extends toward the direction close to the fan structure to form a enclosure.
[0014] In another preferred embodiment, it further includes: an air guide, which is disposed on the outside of the first device, and a cooling channel is formed on the inner side of the air guide, with the upper end of the cooling channel disposed near the air guide hole.
[0015] In another preferred embodiment, the lower end of the cooling channel is located near the other end of the first device.
[0016] In another preferred embodiment, the fan structure includes: a sleeve, a disk, and a plurality of blades. The sleeve is disposed at the center of the disk and is sleeved on the connecting shaft. The plurality of blades are arranged sequentially on the disk in a circumferential direction, and one end of each blade is connected to the sleeve.
[0017] Because this utility model adopts the above-mentioned technical solution, it has the following positive effects compared with the prior art:
[0018] By applying this utility model, a wind-cooled system for heat dissipation is provided, which is particularly suitable for efficient heat dissipation of speed reducers. It provides fan structure installation through its flange interface structure, which has a high structural compactness, reduces unnecessary space occupation, and ensures normal use of speed reducers. Attached Figure Description
[0019] Figure 1 This is a schematic diagram of an air-cooling system according to the present invention;
[0020] Figure 2 This is a schematic diagram of the fan structure of an air-cooled system according to the present invention;
[0021] Figure 3 This is a schematic diagram of the interface structure of an air-cooling system according to the present invention;
[0022] Figure 4 This is a schematic diagram of the fan shroud of an air-cooled system according to the present invention;
[0023] Figure 5This is a schematic diagram of the protective netting of an air-cooled system according to the present invention.
[0024] In the attached image:
[0025] 1. First device; 2. Connecting shaft; 3. Interface structure; 4. Accommodation space; 5. Fan structure; 6. Vent hole; 7. Air guide hole; 8. Flange part; 9. Annular part; 10. Disc-shaped part; 11. Protective net; 12. Wind cover; 13. Air inlet; 14. Enclosure; 15. Air guide component; 16. Cooling channel; 17. Sleeve body; 18. Disc body; 19. Blade; 20. First L-shaped structure; 21. Second L-shaped structure. Detailed Implementation
[0026] The technical solution of this utility model will now be clearly and completely described with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.
[0027] In the description of this utility model, it should be understood that the orientation or positional relationship indicated by terms such as "upper", "lower", "left", "right", "inner", "outer", "front", "back", "horizontal", and "vertical" are based on the orientation or positional relationship shown in the accompanying drawings and are only for the convenience of describing this utility model, and are not intended to indicate or imply that the device or component referred to must have a specific orientation, and therefore should not be construed as a limitation of this utility model.
[0028] It should be noted that the terms "horizontal" and "vertical" in this utility model are used to describe approximate positional relationships, and not strictly "horizontal plane" or "vertical plane".
[0029] like Figures 1 to 5The diagram illustrates a preferred embodiment of an air-cooled system, comprising: a first device 1, one end of which has a connecting shaft 2, the connecting shaft 2 being rotatably disposed; an interface structure 3, disposed at one end of the first device 1, the interface structure 3 having a receiving space 4 formed therein, the connecting shaft 2 extending into the interface structure 3; and a fan structure 5, the fan structure 5 being mounted on the connecting shaft 2; wherein the interface structure 3 has at least one vent hole 6 and at least one air guide hole 7, the vent hole 6 being used to connect the receiving space 4 and the outside of the interface structure 3, and the air guide hole 7 being used to connect the receiving space 4 and the outside of the first device 1. Further, when the connecting shaft 2 rotates, it drives the fan structure 5, thereby allowing external air to enter the receiving space 4 through the vent hole 6, and after passing through the fan structure 5, enter the outside of the first device 1 through the air guide hole 7, thus significantly cooling the first device 1.
[0030] Furthermore, as a preferred embodiment, the interface structure 3 includes: a flange portion 8, an annular portion 9, and a disc-shaped portion 10, wherein the flange portion 8, the annular portion 9, and the disc-shaped portion 10 are connected in sequence, and the disc-shaped portion 10 is disposed close to the first device 1 relative to the flange portion 8, the vent 6 is opened on the annular portion 9, and the air guide hole 7 is opened on the disc-shaped portion 10.
[0031] Furthermore, as a preferred embodiment, a plurality of vent holes 6 are sequentially arranged circumferentially on the outer wall of the annular portion 9.
[0032] Furthermore, as a preferred embodiment, the lower end of the vent 6 is offset from the upper edge of the diffuser structure.
[0033] Furthermore, as a preferred embodiment, a plurality of air guide holes 7 are arranged sequentially along the circumferential direction on the disc-shaped portion 10, and each air guide hole 7 is arranged in a fan shape.
[0034] Furthermore, as a preferred embodiment, it further includes at least one protective net 11, which is disposed at the ventilation hole 6. The protective net 11 further prevents external dirt and other contaminants from entering the accommodating space 4.
[0035] Furthermore, as a preferred embodiment, it further includes: a fan shroud 12, which is disposed within the accommodating space 4, between the vent 6 and the air guide hole 7, and has at least one air inlet 13. The fan structure 5 is disposed between the fan shroud 12 and the air guide hole 7. Further, a plurality of air inlets 13 are arranged in a circular array on the surface of the fan shroud 12, each air inlet 13 having an arc-shaped structure, and the air inlets 13 are positioned relatively close to the middle portion of the fan shroud 12. The outer periphery of the fan shroud 12 is closed to prevent excess air from escaping outwards and to guide the air downwards.
[0036] Furthermore, as a preferred embodiment, the outer edge of the shroud 12 extends toward the direction close to the fan structure 5 to form a surrounding wall 14. Further, the surrounding wall 14 is annular to match the inner wall of the accommodating space 4, and preferably the surrounding wall 14 is fixed to the inner wall of the accommodating space 4 by a bolt structure to fix the shroud 12.
[0037] Furthermore, as a preferred embodiment, it further includes: an air guide 15, which is disposed on the outer side of the first device 1, and a cooling channel 16 is formed on the inner side of the air guide 15, with the upper end of the cooling channel 16 disposed near the air guide hole 7. Furthermore, the air guide 15 ensures that air, after leaving the air guide hole 7, is guided across the outer surface of the first device 1, thereby guaranteeing a cooling effect on the first device 1.
[0038] Furthermore, as a preferred embodiment, the lower end of the cooling channel 16 is positioned close to the other end of the first device 1. This arrangement of the cooling channel 16 ensures that the end of the first device 1 furthest from the interface structure 3 is adequately cooled.
[0039] Furthermore, as a preferred embodiment, the fan structure 5 includes: a sleeve 17, a disk 18, and a plurality of blades 19. The sleeve 17 is disposed at the center of the disk 18 and is sleeved on the connecting shaft 2. The plurality of blades 19 are arranged sequentially on the disk 18 in a circumferential direction, and one end of each blade 19 is connected to the sleeve 17.
[0040] Furthermore, as a preferred embodiment, a keyway is provided on the inner side of the sleeve 17, and a key structure is provided on the outer side of the connecting shaft 2, with the keyway and the key structure matching each other.
[0041] The above description is only a preferred embodiment of the present utility model and does not limit the implementation method and protection scope of the present utility model.
[0042] Based on the above, this utility model also has the following embodiments:
[0043] In a further embodiment of the present invention, the connecting shaft 2 is used to connect to a second device.
[0044] In a further embodiment of the present invention, the end of the second device has a flange structure, which is preferably connected to the flange portion 8 of the interface structure 3 by bolts.
[0045] In a further embodiment of this utility model, one of the first device 1 and the second device is a speed reducer, and the other of the first device 1 and the second device is a motor. Further, the first device 1 is preferably a speed reducer, and the second device is preferably a motor; that is, when the motor is running, it can drive the fan structure 5 on the connecting shaft 2 to rotate.
[0046] In a further embodiment of this utility model, the connecting shaft 2 is preferably the input shaft of the reducer, and the connecting shaft 2 of the first device 1 and the second device are connected by a coupling.
[0047] In a further embodiment of this utility model, the air guide 15 is preferably fixed to the outer wall of the gearbox housing by a bolt.
[0048] Furthermore, as a preferred embodiment, the air guide 15 includes: a first L-shaped structure 20 and two second L-shaped structures 21. The vertical portion of the first L-shaped structure 20 extends from top to bottom, and the horizontal section of the first L-shaped structure extends toward the bottom of the first device 1. Both second L-shaped structures 21 are plate structures extending in the vertical direction, and the two second L-shaped structures 21 are respectively disposed on both sides of the first L-shaped structure 20.
[0049] In a further embodiment of this utility model, the first device 1 is preferably a speed reducer equipped with an oil replenishment tank.
[0050] The above description is only a preferred embodiment of the present utility model and does not limit the implementation method and protection scope of the present utility model. Those skilled in the art should realize that all solutions obtained by equivalent substitutions and obvious changes made based on the description and illustrations of the present utility model should be included within the protection scope of the present utility model.
Claims
1. An air-cooled system, characterized in that, include: A first device, one end of which has a connecting shaft, the connecting shaft being rotatably disposed; An interface structure is provided at one end of the first device, and an accommodating space is formed within the interface structure, with the connecting shaft extending into the interface structure. A fan structure, wherein the fan structure is mounted on the connecting shaft; The interface structure has at least one vent hole and at least one air guide hole. The vent hole is used to connect the accommodating space to the outside of the interface structure, and the air guide hole is used to connect the accommodating space to the outside of the first device.
2. The air cooling system of claim 1, wherein, The connecting shaft is used to connect to a second device.
3. The air-cooled system according to claim 2, characterized in that, One of the first device and the second device is a speed reducer, and the other of the first device and the second device is a motor.
4. The air-cooled system according to claim 1, characterized in that, The interface structure includes a flange, an annular portion, and a disc-shaped portion, which are connected in sequence. The disc-shaped portion is disposed close to the first device relative to the flange. The vent is opened on the annular portion, and the air guide hole is opened on the disc-shaped portion.
5. The air-cooled system according to claim 1, characterized in that, Also includes: At least one protective net is provided at the ventilation hole.
6. The air cooling system of claim 1, wherein Also includes: A fan cover is disposed within the accommodating space, between the vent and the air guide hole, and has at least one air inlet hole. The fan structure is disposed between the fan cover and the air guide hole.
7. The air cooling system of claim 6, wherein, The outer edge of the wind shield extends toward the direction close to the fan structure to form a surrounding wall.
8. The air cooling system of claim 1, wherein, Also includes: An air guide is provided on the outside of the first device, and a cooling channel is formed on the inner side of the air guide. The upper end of the cooling channel is located near the air guide hole.
9. The air-cooled system according to claim 8, characterized in that, The lower end of the cooling channel is located near the other end of the first device.
10. The air cooling system of claim 1, wherein, The fan structure includes: a sleeve, a disk, and several blades. The sleeve is located at the center of the disk and is sleeved on the connecting shaft. The several blades are arranged sequentially on the disk in a circumferential direction, and one end of each blade is connected to the sleeve.