A cooling device for producing a wear-resistant plastic sealing film
By combining electrostatic adsorption roller dust removal with internal cooling roller cooling, the problem that traditional cooling methods cannot meet the quality requirements of anti-breakage and wear-resistant plastic sealant films is solved, achieving efficient cooling and dust removal and ensuring the production quality of plastic sealant films.
Patent Information
- Application Number
- CN202522509431.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-26
- Publication Date
- 2026-11-03
- Estimated Expiration
- 2035-11-26
AI Technical Summary
Traditional cooling methods cannot meet the quality requirements of anti-breakage and wear-resistant plastic sealant films, and can easily lead to the adhesion of microparticles and fibers to the surface of the plastic sealant film, affecting production quality.
The system employs electrostatic adsorption rollers for dust removal, staggered rotating rollers and spiral cooling channels within the cooling chamber, and pressure rollers for flattening. Combined with a cooling plate to control the temperature, it achieves efficient cooling and dust removal.
It improves the cooling efficiency and quality of the plastic sealant, prevents surface deposits from affecting production quality.
Smart Images

Figure CN224928313U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of plastic sealant production technology, specifically a cooling device for producing anti-breakage and wear-resistant plastic sealant. Background Technology
[0002] Plastic sealing films are widely used in scenarios requiring "wear resistance, waterproofing, and bending resistance," such as ID cards, menus, and outdoor signage. In recent years, high-end film materials, represented by "anti-friction and wear-resistant plastic sealing films," have achieved the following performance indicators by coating a nano-SiO2 hardened layer on the surface of a PET substrate, adding an elastic PU interlayer in the middle, and then laminating it with EVA hot melt adhesive at the bottom: folding resistance: MIT ≥ 50,000 folds (GB / T 457), surface pencil hardness: ≥ 3H (ASTM D3363), dynamic friction coefficient: ≤ 0.18 (GB10006), haze increase: < 1% after hot pressing (GB / T 2410). However, the aforementioned multi-layered heterogeneous structure brings the dual characteristics of "high heat capacity + high elastic recovery," making traditional cooling methods unable to meet its quality requirements.
[0003] A cooling device for producing and processing plastic sealant, with announcement number CN222681502U, cools the plastic sealant by spraying water through a nozzle and then aligns and dries it by a rotating roller with cotton cloth. However, this can easily cause microparticles in the water and fibers from the cotton cloth to adhere to the surface of the plastic sealant, affecting the production quality of the plastic sealant.
[0004] Therefore, it is essential to design a cooling device for the production of anti-breakage and wear-resistant plastic sealant that can provide high-quality cooling for the sealant. Utility Model Content
[0005] The purpose of this invention is to address the shortcomings of existing technologies by providing a cooling device for the production of anti-breakage and wear-resistant plastic sealant films, thereby solving the problems mentioned in the background art.
[0006] To solve the above-mentioned technical problems, this utility model provides the following technical solution: a cooling device for the production of anti-breakage and wear-resistant plastic sealing film, including a base, a cooling assembly on the upper side of the base, the cooling assembly including a box, a cooling cavity opened in the box, an inlet for feeding plastic sealing film and an outlet for feeding film on the inner wall of the cooling cavity, two rotatable electrostatic adsorption rollers in the inlet, two rotatable pressure rollers in the outlet, cooling plates on the upper and lower sides of the cooling cavity, and a plurality of rotatable rotating rollers in the cooling cavity, the plurality of rotating rollers being arranged alternately in the upper and lower directions along the length of the cooling cavity, each rotating roller having a cooling channel opened along its axial direction, the cooling channel being a spiral pipe, the cooling channel being filled with a recirculating coolant.
[0007] This utility model further illustrates that the apex of the upper row of rotating rollers is at the same horizontal level as the center of the feed inlet. The upper row of rotating rollers is rotatably connected to the inner wall of the cooling chamber. Both ends of the lower row of rotating rollers along the axial direction are rotatably connected to sliders. The inner wall of the cooling chamber is provided with a groove corresponding to the sliders. An electric telescopic rod is provided on the upper side of the sliders. The fixed end of the electric telescopic rod is fixedly connected to the inner wall of the upper side of the groove. The output end of the electric telescopic rod is fixedly connected to the slider.
[0008] This utility model further illustrates that a connecting frame is provided on each of the two electrostatic adsorption rollers facing away from each other. A groove is provided on the feed inlet corresponding to the connecting frame. The connecting frame is located in the groove and is slidably connected to the groove. The electrostatic adsorption roller is rotatably connected to the connecting frame. Two electric telescopic rods are vertically arranged on each of the two connecting frames facing away from each other. The two electric telescopic rods are respectively located at both ends of the connecting frame along its length. The fixed end of the electric telescopic rod is fixedly connected to the inner wall of the groove, and the output end of the electric telescopic rod is fixedly connected to the connecting frame.
[0009] This utility model further illustrates that two of the connecting frames are fixedly connected to a suction nozzle on one side facing the electrostatic adsorption roller. The input port of the suction nozzle is rectangular, and the length direction of the input port of the suction nozzle is consistent with the length direction of the electrostatic adsorption roller. One end of the two suction nozzles along the length direction is connected to an air pump through a three-way valve and a pipe.
[0010] This utility model further describes that each of the two pressure rollers is provided with a connecting frame 2 on one side facing each other. The discharge port is provided with a groove 2 corresponding to the connecting frame 2. The connecting frame 2 is located in the groove 2 and is slidably connected to the groove 2. The pressure roller is rotatably connected to the connecting frame 2. Each end of the connecting frame 2 along its length is fixedly connected with a slider 1. A fixing block is fixedly connected to each of the two sliders 1 in the groove 2. The fixing block is provided with a guide groove. The slider 1 is located in the guide groove and is slidably connected to the guide groove. A vertically arranged guide rod is fixedly connected in the guide groove. The guide rod passes through the slider 1 and is slidably connected to the slider 1. A spring is sleeved on the guide rod. The spring is located on the upper side of the slider 1. One end of the spring abuts against the slider 1, and the other end of the spring abuts against the upper inner wall of the guide groove.
[0011] This utility model further explains that the cooling cavity is connected to an outlet rotary joint and an inlet rotary joint at both ends along the axis of the rotating roller, and both the outlet rotary joint and the inlet rotary joint are connected to a liquid storage tank via pipes. A pump body is connected to the pipe of the inlet rotary joint connected to the liquid storage tank, and the pump body drives the coolant to circulate.
[0012] This utility model further illustrates that the cooling assembly is provided with an infeed conveyor roller and an outfeed conveyor roller on both sides along the transmission direction. Both the infeed conveyor roller and the outfeed conveyor roller are rotatably connected to a bracket, which is fixedly connected to the base. A rotatable roller is provided on the lower side of the outfeed conveyor roller away from the cooling assembly. The two ends of the roller along the axial direction are rotatably connected to the bracket connected to the outfeed conveyor roller. A drive motor is fixedly connected to the bracket corresponding to the roller. One end of the central axis of the roller passes through the bracket and is fixedly connected to the output shaft of the drive motor. The apex of the outfeed conveyor roller is on the same horizontal line as the center of the discharge port. An electrostatic eliminator is provided on the side of the outfeed conveyor roller near the pressure roller.
[0013] Compared with the prior art, the beneficial effects achieved by this utility model are: this utility model uses an electrostatic adsorption roller to perform dust removal on the plastic sealing film that needs to be cooled.
[0014] The plastic sealant film is cooled by setting up a cooling chamber and a rotating roller with cooling channels, thereby improving cooling efficiency and cooling effect. Attached Figure Description
[0015] The accompanying drawings are provided to further illustrate the present invention and form part of the specification. They are used together with the embodiments of the present invention to explain the present invention, but do not constitute a limitation thereof. In the drawings:
[0016] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0017] Figure 2 This is a side cross-sectional view of the cooling component of this utility model;
[0018] Figure 3 This is the utility model Figure 2 A magnified schematic diagram of the structure of region A;
[0019] Figure 4 This is a schematic diagram of the pressure roller and related structures of this utility model;
[0020] Figure 5 This is a cross-sectional view of the electrostatic adsorption roller and its related structures according to this utility model.
[0021] In the diagram: 1. Base; 2. Cooling assembly; 3. Infeed conveyor roller; 4. Outfeed conveyor roller; 5. Housing; 6. Cooling chamber; 7. Feed inlet; 8. Discharge outlet; 9. Electrostatic adsorption roller; 10. Connecting frame one; 11. Groove one; 12. Electric telescopic rod one; 13. Suction nozzle; 14. Pressure roller; 15. Connecting frame two; 16. Groove two; 17. Slider one; 18. Fixing block; 19. Guide groove; 20. Guide rod; 21. Spring; 22. Cooling plate; 23. Rotating roller; 24. Slider two; 25. Slide groove; 26. Electric telescopic rod two; 27. Cooling chamber channel; 28. Rolling roller; 29. Drive motor; 30. Static eliminator rod. Detailed Implementation
[0022] The following detailed, non-limiting description of the present invention, in conjunction with preferred embodiments and accompanying drawings, is provided. Obviously, the described embodiments are merely some, not all, of the embodiments of the present invention. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without inventive effort are within the scope of protection of the present invention.
[0023] Please see Figure 1-5 The present invention provides a technical solution: a cooling device for the production of anti-breakage and wear-resistant plastic sealing film, including a base 1, a cooling component 2 is provided on the upper side of the base 1, and an infeed conveyor roller 3 and an outfeed conveyor roller 4 are respectively provided on both sides of the cooling component 2 along the conveying direction. The infeed conveyor roller 3 and the outfeed conveyor roller 4 are rotatably connected to a bracket, and the bracket is fixedly connected to the base 1.
[0024] The cooling assembly 2 includes a housing 5, which is fixedly connected to the upper side of the base 1. A cooling chamber 6 is provided inside the housing 5. A feed inlet 7 is provided on the side of the cooling chamber 6 near the infeed conveyor roller 3, and a discharge outlet 8 is provided on the side of the cooling chamber 6 near the outfeed conveyor roller 4.
[0025] Two rotatable electrostatic adsorption rollers 9 are installed inside the feed inlet 7. The two electrostatic adsorption rollers 9 are arranged one above the other. The two electrostatic adsorption rollers 9 can adsorb the micro dust on the surface of the plastic seal film onto the electrostatic adsorption rollers 9, thereby completing the dust removal work of the plastic seal film.
[0026] Each of the two electrostatic adsorption rollers 9 has a connecting frame 10 on one side facing away from each other. The connecting frame is U-shaped. The feed port 7 has a groove 11 corresponding to the connecting frame 10. The connecting frame 10 is located in the groove 11 and is slidably connected to the groove 11.
[0027] The electrostatic adsorption roller 9 is rotatably connected to the connecting frame 10. Two electric telescopic rods 12 are vertically arranged on opposite sides of the two connecting frames 10. The two electric telescopic rods 12 are respectively located at both ends of the connecting frame 10 along the length direction. The fixed end of the electric telescopic rod 12 is fixedly connected to the inner wall of the groove 11, and the output end of the electric telescopic rod 12 is fixedly connected to the connecting frame 10. In this way, the two electrostatic adsorption rollers 9 are driven to move relative to each other in the vertical direction through the electric telescopic rods 12, thereby adsorbing and transferring plastic sealant films of different thicknesses.
[0028] Two connecting brackets 10 are fixedly connected to a suction nozzle 13 on the side facing the electrostatic adsorption roller 9. The input port of the suction nozzle 13 is rectangular, and the length direction of the input port of the suction nozzle 13 is consistent with the length direction of the electrostatic adsorption roller 9.
[0029] Two suction nozzles 13 are connected to an air pump at one end along their length via a three-way valve and a pipe. The air pump creates a negative pressure at the inlet of the suction nozzle 13, which then removes the dust particles from the electrostatic adsorption roller 9.
[0030] Two rotatable pressure rollers 14 are installed inside the discharge port 8. The two pressure rollers 14 are arranged one above the other. A connecting frame 2 15 is provided on one side of each of the two pressure rollers 14. The connecting frame 2 15 is U-shaped. A groove 2 16 is opened in the discharge port 8 corresponding to the connecting frame 2 15. The connecting frame 2 15 is located in the groove 2 16 and is slidably connected to the groove 2 16.
[0031] The pressure roller 14 is rotatably connected to the connecting frame 2 15. Both ends of the connecting frame 2 15 along the length direction are fixedly connected to the slider 17. The groove 2 16 is fixedly connected to the two sliders 17. The fixing block 18 is provided with a guide groove 19. The slider 17 is located in the guide groove 19 and is slidably connected to the guide groove 19. A vertically arranged guide rod 20 is fixedly connected in the guide groove 19. The guide rod 20 passes through the slider 17 and is slidably connected to the slider 17. A spring 21 is sleeved on the guide rod 20. The spring 21 is located on the upper side of the slider 17. One end of the spring 21 abuts against the slider 17, and the other end of the spring 21 abuts against the upper inner wall of the guide groove 19.
[0032] In this way, the elastic action of the spring 21 ensures that the roller surfaces of the two pressure rollers 14 are always in direct contact with the surface of the plastic sealant and rotate.
[0033] Cooling plates 22 are provided on both the upper and lower sides of the cooling chamber 6. The cooling plates 22 are used to control the temperature inside the cooling chamber 6 within the temperature threshold required for cooling the plastic sealant.
[0034] The cooling chamber 6 is equipped with several rotatable rollers 23, which are arranged in an alternating pattern along the length of the cooling chamber 6.
[0035] The top of the upper row of rotating rollers 23 is at the same horizontal level as the center of the feed inlet 7, and the upper row of rotating rollers 23 is rotatably connected to the inner wall of the cooling chamber 6.
[0036] Both ends of the lower row of rotating rollers 23 along the axial direction are rotatably connected to sliders 24. The inner wall of the cooling chamber 6 is provided with a groove 25 corresponding to sliders 24. An electric telescopic rod 26 is provided on the upper side of sliders 24. The fixed end of the electric telescopic rod 26 is fixedly connected to the upper inner wall of the groove 25. The output end of the electric telescopic rod 26 is fixedly connected to sliders 24. In this way, the distance between the lower row of rotating rollers 23 and the upper row of rotating rollers 23 is controlled by the electric telescopic rod 26, thereby adjusting the cooling time of the plastic seal film in the cooling chamber 6 according to the thickness of the plastic seal film.
[0037] Each roller 23 has a cooling channel 27 along its axial direction. The cooling channel 27 is a spiral pipe and is filled with a recirculating coolant.
[0038] The cooling chamber 27 is connected to an outlet rotary joint and an inlet rotary joint at both ends along the axis of the roller 23. Both the outlet rotary joint and the inlet rotary joint are connected to a liquid storage tank through pipes. The pipe connecting the inlet rotary joint to the liquid storage tank is connected to a pump body, which drives the coolant to circulate.
[0039] A rotatable roller 28 is provided on the lower side of the output conveyor roller 4 away from the cooling component 2. The two ends of the roller 28 are rotatably connected to the bracket to which the output conveyor roller 4 is connected in the axial direction.
[0040] A drive motor 29 is fixedly connected to the bracket corresponding to the roller 28. One end of the central axis of the roller 28 passes through the bracket and is fixedly connected to the output shaft of the drive motor 29. The vertex of the conveyor roller 4 and the center of the discharge port 8 are on the same horizontal line.
[0041] An electrostatic eliminator 30 is provided on the side of the conveyor roller 4 near the pressure roller 14 to eliminate residual voltage on the surface of the plastic sealant film and prevent electrostatic shock from occurring after subsequent winding, which could damage the plastic sealant film.
[0042] In this embodiment, the plastic sealing film is passed sequentially through the conveyor roller, electrostatic adsorption roller 9, rotating roller 23, pressure roller 14, and output conveyor roller 4 from the manually pulled end and finally fixed on the roll roller 28.
[0043] The drive motor 29 is started to drive the roller 28 to rotate, thereby traction of the plastic sealant film. The plastic sealant film passes through the electrostatic adsorption roller 9 from the inlet conveyor roller 3 and enters the cooling chamber 6 through the feed port 7.
[0044] When passing through the electrostatic adsorption roller 9, the electrostatic adsorption roller 9 can electrostatically adsorb the micro dust attached to the surface of the plastic seal film. When the adsorbed micro dust rotates to the position of the suction nozzle 13 input port, it is adsorbed into the suction nozzle 13 under the action of the air pump, thereby completing the dust removal work of the electrostatic adsorption roller 9.
[0045] After the plastic sealant enters the cooling chamber 6 through the feed port 7, the temperature inside the cooling chamber 6 is cooled by the cooling plate 22. Therefore, when the plastic sealant enters the cooling chamber 6, it can be cooled by the air inside the cooling chamber 6.
[0046] Meanwhile, the rotating roller 23 inside the cooling chamber 6 is in direct contact with the plastic sealant, and during the rotation process, the cooling chamber channel 27 directly absorbs the heat of the plastic sealant through the outer wall of the rotating roller 23, thereby improving the cooling efficiency of the plastic sealant.
[0047] During this process, the distance between the upper and lower rows of rotating rollers 23 can be adjusted according to the thickness of the plastic sealant, thereby adjusting the length of the moving path of the plastic sealant in the cooling chamber 6 and thus controlling the cooling time of the plastic sealant in the cooling chamber 6.
[0048] After the plastic sealant is cooled in the cooling chamber 6, it is removed from the box 5 through the discharge port 8 and passes through the pressure rollers 14. The two pressure rollers 14 flatten the cooled plastic sealant a second time to prevent wrinkles from forming.
[0049] Finally, the plastic sealant, after being flattened twice, is wound up by the conveyor roller 4 and then by the winding roller 28.
[0050] In the description of this utility model, it should be understood that the terms "upper", "lower", "front", "back", "left", "right", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.
[0051] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit it. Although this utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of this utility model.
Claims
1. A cooling device for the production of anti-breakage and wear-resistant plastic sealant, characterized in that: The device includes a base (1), on the upper side of which a cooling assembly (2) is provided. The cooling assembly (2) includes a housing (5), and a cooling chamber (6) is provided inside the housing (5). The inner wall of the cooling chamber (6) is provided with an inlet (7) for the plastic sealing film to be introduced and an outlet (8) for the film to be introduced. Two rotatable electrostatic adsorption rollers (9) are provided inside the inlet (7), and two rotatable pressure rollers (14) are provided inside the outlet (8). Cooling plates (22) are provided on both the upper and lower sides of the cooling chamber (6). Several rotatable rotating rollers (23) are provided inside the cooling chamber (6). The several rotating rollers (23) are arranged alternately up and down along the length of the cooling chamber (6). Each rotating roller (23) is provided with a cooling channel (27) along its axial direction. The cooling channel (27) is a spiral pipe and is filled with a recirculating coolant.
2. The cooling device for producing anti-breakage and wear-resistant plastic sealant film according to claim 1, characterized in that: The top of the upper row of rotating rollers (23) is at the same horizontal level as the center of the feed inlet (7). The upper row of rotating rollers (23) is rotatably connected to the inner wall of the cooling chamber (6). The two ends of the lower row of rotating rollers (23) are rotatably connected to sliders (24) along the axial direction. The inner wall of the cooling chamber (6) is provided with a groove (25) corresponding to the sliders (24). An electric telescopic rod (26) is provided on the upper side of the sliders (24). The fixed end of the electric telescopic rod (26) is fixedly connected to the inner wall of the upper side of the groove (25). The output end of the electric telescopic rod (26) is fixedly connected to the slider (24).
3. The cooling device for producing anti-breakage and wear-resistant plastic sealant film according to claim 2, characterized in that: Each of the two electrostatic adsorption rollers (9) is provided with a connecting frame (10) on one side away from each other. The feed port (7) is provided with a groove (11) corresponding to the connecting frame (10). The connecting frame (10) is located in the groove (11) and is slidably connected to the groove (11). The electrostatic adsorption roller (9) is rotatably connected to the connecting frame (10). Each of the two connecting frames (10) is provided with two electric telescopic rods (12) vertically on one side away from each other. The two electric telescopic rods (12) are respectively provided at both ends of the connecting frame (10) along the length direction. The fixed end of the electric telescopic rod (12) is fixedly connected to the inner wall of the groove (11). The output end of the electric telescopic rod (12) is fixedly connected to the connecting frame (10).
4. A cooling device for producing anti-breakage and wear-resistant plastic sealant film according to claim 3, characterized in that: Two of the connecting frames (10) are fixedly connected to a suction nozzle (13) on one side facing the electrostatic adsorption roller (9). The input port of the suction nozzle (13) is rectangular. The length direction of the input port of the suction nozzle (13) is consistent with the length direction of the electrostatic adsorption roller (9). One end of the two suction nozzles (13) along the length direction is connected to an air pump through a three-way valve and a pipe.
5. A cooling device for producing anti-breakage and wear-resistant plastic sealant film according to claim 4, characterized in that: Each of the two pressure rollers (14) is provided with a connecting frame two (15) on one side facing each other. The discharge port (8) is provided with a groove two (16) corresponding to the connecting frame two (15). The connecting frame two (15) is located in the groove two (16) and is slidably connected to the groove two (16). The pressure roller (14) is rotatably connected to the connecting frame two (15). Both ends of the connecting frame two (15) along the length direction are fixedly connected with slider one (17). The groove two (16) is fixedly connected with two slider one (17) corresponding to the two slider one (17). The fixed block (18) 18) A guide groove (19) is provided. The slider (17) is located in the guide groove (19) and is slidably connected to the guide groove (19). A vertically arranged guide rod (20) is fixedly connected in the guide groove (19). The guide rod (20) passes through the slider (17) and is slidably connected to the slider (17). A spring (21) is sleeved on the guide rod (20). The spring (21) is located on the upper side of the slider (17). One end of the spring (21) abuts against the slider (17), and the other end of the spring (21) abuts against the upper inner wall of the guide groove (19).
6. A cooling device for producing anti-breakage and wear-resistant plastic sealant film according to claim 5, characterized in that: The cooling chamber (27) is connected to an outlet rotary joint and an inlet rotary joint at both ends along the axis of the roller (23). Both the outlet rotary joint and the inlet rotary joint are connected to a liquid storage tank via pipes. The pipe connecting the inlet rotary joint to the liquid storage tank is connected to a pump body, which drives the coolant to circulate.
7. A cooling device for producing anti-breakage and wear-resistant plastic sealant film according to claim 6, characterized in that: The cooling assembly (2) is provided with an infeed conveyor roller (3) and an outfeed conveyor roller (4) on both sides along the transmission direction. The infeed conveyor roller (3) and the outfeed conveyor roller (4) are rotatably connected to a bracket. The bracket is fixedly connected to the base (1). The outfeed conveyor roller (4) is provided with a rotatable roller (28) on the lower side away from the cooling assembly (2). The two ends of the roller (28) along the axial direction are rotatably connected to the bracket connected to the outfeed conveyor roller (4). A drive motor (29) is fixedly connected to the bracket corresponding to the roller (28). One end of the central axis of the roller (28) passes through the bracket and is fixedly connected to the output shaft of the drive motor (29). The apex of the outfeed conveyor roller (4) is on the same horizontal line as the center of the discharge port (8). An electrostatic eliminator (30) is provided on the side of the outfeed conveyor roller (4) near the pressure roller (14).
Citation Information
Patent Citations
Cooling device for plastic packaging film production and processing
CN222681502U
