drive train of a work machine

A compact drivetrain design with a differential gear and PTO drive system addresses the challenge of integrating an electrified drivetrain by efficiently distributing power and supporting all-wheel drive and hydraulic operations in working machines.

DE102023210957B4Active Publication Date: 2026-01-29ZF FRIEDRICHSHAFEN AG
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Patent Information

Application Number
DE102023210957
Authority / Receiving Office
DE · DE
Patent Type
Patents
Current Assignee / Owner
Filing Date
2023-11-06
Publication Date
2026-01-29
Estimated Expiration
2043-11-06

AI Technical Summary

Technical Problem

Integrating an electrified drivetrain into a working machine is challenging due to the larger size of the energy storage system required, which complicates the drivetrain design and installation.

Method used

A compact drivetrain design incorporating a first axle assembly with a differential gear and PTO drive, utilizing a first electric motor and PTO motor shafts, and a second axle assembly with an all-wheel-drive switching element, allowing for efficient power distribution and integration of electric motors and hydraulic systems.

Benefits of technology

The solution provides a compact, efficient, and modular drivetrain that supports both propulsion and work power, enabling all-wheel drive and hydraulic operations with minimal space requirements, facilitating easy integration into working machines.

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Abstract

Drive train of a working machine, wherein the drive train comprises a first axle assembly (12) and a first power take-off (PTO) drive, wherein the first axle assembly (12) comprises a first electric motor (60) with a first motor shaft (62), a first differential gear (20), a first output shaft (64), a second output shaft (66), a first output element (68) and a second output element (70), wherein the first PTO drive comprises a first PTO electric motor (92) with a first PTO motor shaft (94) and a first PTO shaft (96), wherein the first motor shaft (62) is mechanically connected to the first output shaft (64) and the second output shaft (66) via the differential gear (20), wherein the first motor shaft (62) is arranged coaxially to the first output shaft (64), and wherein the first output shaft (64) is mechanically connected to the first output element (68).wherein the second output shaft (66) is mechanically operatively connected to the second output element (70), wherein the first differential gear (20) comprises a first differential lock (50), a first planetary gear set (30) with a first sun gear (32), a first planet carrier (34) and a first ring gear (36) and a second planetary gear set (40) with a second sun gear (42), a second planet carrier (44) and a second ring gear (46), wherein the first ring gear (36) is permanently rotationally fixed to the second sun gear (42) and the two planetary gear sets (30, 40) are radially stacked, wherein the first power take-off motor shaft (94) is mechanically operatively connected to the first power take-off shaft (96), wherein a first power take-off operative connection (98) from the first power take-off motor shaft (94) to the first power take-off shaft (96) extends transversely to the first output shaft (64) between the first electric machine (60) and the differential gear (20) extends in an axial direction of the first output shaft (64).
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Description

[0001] The present invention relates to a drive train of a working machine. Furthermore, the invention relates to a working machine. State of the art

[0002] A machine's drivetrain can provide both driving power at an output shaft and working power, for example, at a power take-off (PTO) shaft. Electrification can often significantly reduce the complexity of the drivetrain. Furthermore, it can considerably lower the environmental impact of operating the machine. Therefore, many conventionally powered machines are being retrofitted with an electrified drivetrain. However, the energy storage system required to operate an electrified drivetrain is typically much larger than the fuel tank of a conventionally powered machine. This can make integrating an electrified drivetrain challenging.

[0003] From US patent 2013 / 0047753A1, an agricultural tractor with an internal combustion engine for providing torque is known. The tractor has a power output shaft for providing torque to attached tools or implements. A mechanical drive connection is provided between the internal combustion engine and the power output shaft. An electric generator is driven by the internal combustion engine, and at least one electric motor is provided to supply power to the wheels. The electric motor is electrically connected to the electric generator and is supplied with power by it. The tractor also has a battery that is connected to the electric generator and the electric motor.The electric generator can also be operated as a motor, so that the power output shaft is at least partially powered by electrical energy from the battery.

[0004] DE 10 2019 209 465 A1 discloses a transmission with a differential locking unit. The transmission comprises an input shaft, a first output shaft, a second output shaft, a first planetary gear set, and a second planetary gear set connected to the first planetary gear set, each planetary gear set comprising several elements. The input shaft, the two output shafts, the planetary gear sets, and their elements are arranged and configured such that a torque introduced via the input shaft is converted and distributed between the two output shafts in a defined ratio, thus preventing the generation of a cumulative torque. At least one element of the first planetary gear set is rotationally fixed to another element of the second planetary gear set via a connecting shaft, and another element of the second planetary gear set is fixed to a rotationally fixed component.The differential locking unit comprises a planetary gear set, in particular in the form of a planetary gear set or a planetary stage, and a switching element, wherein the planetary gear set has at least three connecting shafts. At least one first connecting shaft is rotationally fixed to the connecting shaft, at least one second connecting shaft is rotationally fixed to the second element of the first planetary gear set, and at least one third connecting shaft can be fixed to a rotationally fixed component by means of the switching element. Description of the invention

[0005] A first aspect concerns the drivetrain of a machine. The drivetrain can, for example, be designed to provide propulsion power for driving the machine. Alternatively or additionally, the drivetrain can optionally also provide work power, for example, for moving or otherwise operating the machine's various tools. This work power can be provided, for example, as mechanical work power at one or more power take-off (PTO) shafts. It can also be provided, for example, as hydraulic work power. The propulsion power can be provided, for example, at one or more driven axles. The machine can be, for example, an agricultural machine or a construction machine. An example of an agricultural machine is a tractor. An example of a construction machine is a wheel loader.

[0006] The drivetrain includes a first axle assembly. An axle assembly can have a drive motor and an output shaft, which powers the machine. The drivetrain also includes a first power take-off (PTO) drive. A PTO drive can have a drive motor and a power take-off shaft, which can drive an implement. The drivetrain can thus provide power to the implement. A PTO drive is also known as a power take-off or auxiliary drive.

[0007] The first axle assembly comprises a first electric machine with a first motor shaft, a first differential gear, a first output shaft, a second output shaft, a first output element, and a second output element. An electric machine can be, for example, a synchronous motor or an asynchronous motor. The electric machine can, for example, convert electrical energy into mechanical energy. The electric machine can, for example, have only one motor shaft, which is set in rotation during operation. The electric machine can also be designed for recuperation. A differential gear can be designed to translate an input variable into an output variable. For example, the differential gear can translate to speed or slowness. The differential gear can optionally be designed to provide different gear ratios.The differential gear can be designed to provide a differential function. It can have one input shaft and two output shafts. The output shafts can rotate at different speeds, for example, depending on the torque applied to them. The differential gear can transmit engine power from the first engine shaft to the two output shafts. The first and second output shafts can each form an output shaft or be rotationally fixed to it. An output element can be a component by which the drivetrain can transmit power to a surface on which the machine is standing. For example, the output elements can be designed as wheels or as pinions to drive a track.The first and second output elements can be located on opposite sides of the machine. For example, the first output element can be a left wheel and the second output element a right wheel of a driven axle of the machine.

[0008] The first power take-off (PTO) system comprises a first PTO electric motor unit with a first PTO motor shaft and a first power take-off (PTO) shaft. The designation "PTO electric motor unit" can serve for identification purposes. The PTO electric motor unit can be designed like other electric motors. The PTO electric motor unit can be designed for lower power output than the first electric motor unit. The designation "PTO motor shaft" can also serve for identification purposes. The PTO motor shaft can be the motor shaft of a PTO electric motor unit. The PTO shaft can be a shaft at which power can be supplied externally by the machine. For example, the PTO shaft can protrude from the front or rear of the machine. The PTO shaft can be designed for connecting and driving an implement. The first PTO shaft can, for example, be located adjacent to the first axle assembly, in particular its first output shaft and its second output shaft.For example, the first axle assembly, with its first and second output shafts, can form a driven rear or front axle of the machine. Similarly, the first power take-off (PTO) shaft can form a rear or front PTO shaft of the machine. The first PTO generator can be positioned, for example, in front of or behind the first axle assembly in the longitudinal direction of the vehicle.

[0009] The first motor shaft is mechanically connected to the first and second output shafts via the differential. This allows drive power from the first motor shaft to be distributed between the two output shafts via the differential. The first motor shaft is coaxial with the first output shaft and, alternatively or additionally, with the second output shaft. The first and second output shafts can also be arranged coaxially. For example, the two output shafts can extend transversely across the vehicle. In this way, the first electric motor can form a coaxial axle drive, making the drive arrangement particularly compact and easy to integrate into the vehicle. The first output shaft is mechanically connected to the first output element.This allows for a compact transfer of drive power to the ground and optionally provides an additional gear ratio in the connection between the first output shaft and the first output element. The first output shaft and the first output element can be arranged coaxially. The second output shaft is mechanically connected to the second output element. This allows for a compact transfer of drive power to the ground and optionally provides an additional gear ratio in the connection between the second output shaft and the second output element. The second output shaft and the second output element can be arranged coaxially.

[0010] The first differential gear comprises a first differential lock, a first planetary gear set with a first sun gear, a first planet carrier, and a first ring gear, and a second planetary gear set with a second sun gear, a second planet carrier, and a second ring gear. The planetary gear set, in a compact design with few components, can provide both a transmission from the first electric motor to the output of the driven machine and the differential function. The first differential lock can be configured to connect the two output shafts of the differential gear in a rotationally fixed manner. This allows for the integration of the differential lock with minimal effort. For example, the first differential lock can be designed as a switching element by means of which the first and second output elements can be connected in a rotationally fixed manner. The first ring gear is permanently and rotationally fixed to the second sun gear.The two planetary gear sets are stacked radially. The second planetary gear set can, for example, extend within the same axial range as the first planetary gear set. For instance, all rotating elements of the second planetary gear set can be arranged radially outside the first planetary gear set. This results in a very compact axial design, allowing the differential and the first electric motor to be arranged coaxially side-by-side in the transverse direction of the vehicle within the driven machine. The first ring gear and the second sun gear can, for example, be formed as a single piece. An internal toothing can form the first ring gear section, and an external toothing the second sun gear section. Each planetary gear set can, for example, have only one sun gear, one planet carrier, and one ring gear. For instance, the second planetary gear set can have only a single sun gear.For example, the first motor shaft is permanently and rotationally fixed to the input shaft of the differential gear.

[0011] The numbering of rotating elements can serve to assign them to a planetary gear set. For example, designating it as the second sun gear can uniquely identify it as belonging to the second planetary gear set. Generally, the numbering, and alternatively or additionally, the designation of components according to their assembly group, can serve this purpose.

[0012] The first PTO motor shaft is mechanically connected to the first power take-off (PTO) shaft. For example, the first PTO motor shaft can be mechanically connected to the first PTO shaft via a spur gear stage and, alternatively or additionally, a bevel gear stage or a planetary gear stage. The first PTO motor shaft can be connected to the first PTO shaft, for example, via a first PTO switching element. The first PTO switching element can be located, for example, in the longitudinal direction of the vehicle in front of or behind the first axle assembly. The first PTO switching element can be located, for example, in the longitudinal direction of the vehicle relative to the first axle assembly and, alternatively or additionally, on the side of the PTO motor or on the side of the PTO shaft. The first PTO switching element can be designed as a conventional switching element, for example, as a friction-fit or positive-locking coupling.The first PTO engine shaft and the first power take-off (PTO) shaft can be connected via a first PTO gearbox. The PTO gearbox can, for example, be designed to provide two gears for this connection. A connection between the first PTO engine shaft and the first PTO shaft can be referred to as the first PTO functional connection. For example, the first PTO functional connection can include shafts for torque transmission. The first PTO functional connection can be designed to transmit torque from the first PTO engine shaft to the first PTO shaft. The PTO engine shaft can, for example, extend transversely (e.g., orthogonally) or parallel to the first output shaft, the second output shaft, and alternatively or additionally to the first engine shaft.

[0013] The first power take-off (PTO) connection from the first PTO motor shaft to the first PTO shaft extends transversely to the first output shaft and, alternatively or additionally, transversely to the second output shaft between the first electric motor and the differential gear in an axial direction of the first output shaft. This arrangement allows the differential gear and the first electric motor to be well integrated into the machine, and the first PTO shaft to be located at an easily accessible point within the machine. For example, at least one connecting shaft of the first PTO connection extends orthogonally to the first output shaft and, alternatively or additionally, to the first motor shaft. This connecting shaft can, for example, extend in the longitudinal direction of the machine.The connecting shaft can, for example, extend centrally within the machine in the transverse direction of the vehicle, which may correspond to the axial direction of the first output shaft. For instance, the first differential gear can be located to the left of the connecting shaft and the first electric motor to the right. The first pivot connection, for example, intersects the first output shaft, the second output shaft, and, alternatively or additionally, a connection from the first motor shaft to the first differential gear in a top view of the machine. For example, the first pivot connection may be routed below the output shaft, passing alongside it. Due to the typically large diameters of output elements in machine tools, sufficient installation space and ground clearance can be ensured, resulting in a compact design.The axial extent of the first electric motor can be defined by its rotor and, alternatively or additionally, its stator. The first rotor and, alternatively or additionally, the first stator can be arranged transversely to the vehicle or along an axial extent of the output shaft on one side of the first power take-off connection, and the differential gear can be arranged on the opposite side of the power take-off connection, transversely to the vehicle or along an axial extent of the two output shafts. The first differential lock can, for example, be arranged on the side of the differential gear facing away from the first electric motor.

[0014] The second PTO motor shaft can be mechanically connected to a pumping device. This pumping device can, for example, supply pressure to the working hydraulics of the machine. The pumping device can also comprise multiple pumps, one of which, for example, supplies pressure to the working hydraulics of the machine and another to power steering. The PTO motor can thus also drive the pumping device and, for example, provide pressure to the hydraulics. The drive train can also include additional electric motors for driving further pumping devices. These additional pumping devices can, for example, supply pressure to the steering hydraulics, hydraulic switching elements, and, alternatively or additionally, to transmission lubrication. The pressure supply to the working hydraulics can also be provided by a separate electric motor.

[0015] The first output shaft can be operatively connected to the first output element, for example, via a planetary gear set or a spur gear stage. This allows for a further gear ratio to be provided there. Similarly, the second output shaft can be operatively connected to the second output element via a planetary gear set or a spur gear stage. For example, such a planetary gear set can be arranged within the associated output element.

[0016] A rotationally fixed connection between two elements is understood to be a connection in which the two elements are essentially rigidly coupled to each other in all intended states. This also includes a friction-fit connection, in which intentional or unintentional slippage can occur. Permanently rotationally fixed elements can, for example, exist as permanently rotationally fixed individual components or as a single piece.

[0017] A connection between two elements via another element can mean that this additional element is involved in an indirect functional connection between the two elements. For example, this element can be positioned in the force flow between these two elements. A connection between two elements via two or more elements can mean that these additional elements are all involved in an indirect functional connection between the two elements. A switchable connection can, in one state, enable torque transmission between two elements, for example, through a rigid coupling, and, in another state, essentially interrupt this torque transmission. A corresponding switching element can be provided between the two elements for this purpose. If two elements can be connected in a rotationally fixed manner, these two elements can, for example, be connected to each other in a rotationally fixed manner via a switching element.If two elements can be mechanically connected, these two elements can, for example, be connected via a switching element for torque transmission.

[0018] A planetary gear set is configured, for example, as a negative planetary gear set or a positive planetary gear set. The sun gears, planet carriers, and ring gears of a planetary gear set constitute its rotating elements. Each planetary gear set can have one or more planet gears, which are rotatably mounted on the planet carrier. For example, the planet gears of a planetary gear set mesh with a sun gear and a ring gear of the same planetary gear set. Each planetary gear set can be free of any rotating elements other than those mentioned here. A rotational axis of a planetary gear set can correspond to a rotational axis of its rotating elements.

[0019] In one embodiment of the drivetrain, the drivetrain may include an all-wheel-drive switching element and a second axle assembly. The first motor shaft can be mechanically connected to the second axle assembly via the all-wheel-drive switching element. This allows a second axle, with, for example, two output elements, to be driven by the first electric motor. This enables the provision of all-wheel drive with minimal effort. An all-wheel-drive connection from the first motor shaft to the second output shaft can be established between the first electric motor and the differential gear in an axial direction of either the first or second output shaft.For example, a spur gear or bevel gear of the all-wheel drive connection can be arranged axially along the first output shaft between the first electric motor and the differential, either on the first or second output shaft. The all-wheel drive connection can include, for example, connecting shafts, spur gear stages, bevel gear stages, and, alternatively or additionally, the all-wheel drive shift element, for instance, to transmit torque from the first axle assembly to the second axle assembly. The all-wheel drive connection can be provided as an alternative to, or in addition to, the first PTO connection. Due to the typically large diameters of output elements in agricultural machinery, sufficient installation space and ground clearance can be ensured, resulting in a compact design.

[0020] In one embodiment of the drivetrain, the all-wheel drive connection may include a bevel gear stage and a spur gear stage. This allows for a simple transverse connection. A bevel gear stage can, for example, connect two shafts at an angle of 90° to each other.

[0021] A first bevel gear in the bevel gear stage can be permanently and rotationally fixed to the first motor shaft. A second bevel gear in the bevel gear stage can be permanently and rotationally fixed to a spur gear in the spur gear stage. The design of the connection can be simple. For example, the spur gear stage can pass below the first output shaft.

[0022] Alternatively, the first spur gear of the spur gear stage can be permanently and rotationally fixed to the first motor shaft. A second spur gear of the spur gear stage can be permanently and rotationally fixed to a bevel gear of the bevel gear stage. This design allows for a reduced operating speed at the bevel gear drive. It can also simplify assembly, for example, via journals on the second planet carrier. Furthermore, manufacturing the teeth of the first spur gear can be simpler, as the diameter can be smaller. The bevel gear stage, another spur gear stage, or a shaft can, for example, pass below the first output shaft.

[0023] In one embodiment of the drive train, the second axle assembly may comprise at least one of the following components, which may be designed in the same way as in the first axle assembly. For example, the second axle assembly may comprise a second electric motor with a second motor shaft, constructed and connected in the same way as the first electric motor. For example, the second axle assembly may comprise a second differential gear, constructed and connected in the same way as the first differential gear. For example, the second axle assembly may comprise a third output shaft, which has an axial length like the first output shaft. For example, the second axle assembly may comprise a fourth output shaft, which has an axial length like the second output shaft.For example, the axial length of both axle assemblies can be the same and can be selected modularly by choosing the two associated output shafts. The second axle assembly can have a similar or identical design to the first axle assembly. The aforementioned components can be modularly modifiable, for example, to adapt the track width and power output to different machine tools. For example, the second axle assembly can also include a second drive shaft, which can be designed and positioned like the first drive shaft relative to the second axle assembly. The second drive shaft can be located at an end of the machine tool opposite the first drive shaft.

[0024] The second dispensing drive can be constructed and functionally connected in the same way as the first dispensing drive. The second dispensing drive can include a second dispensing electric motor and a second power take-off shaft, which can be driven by the second dispensing electric motor.

[0025] The second axle arrangement can be similar to or identical to the first axle arrangement, but without, for example, an electric motor. The second axle arrangement can include a third output shaft, a fourth output shaft, and a second differential. These components can be designed like those of the first axle arrangement, allowing for the use of many identical parts. The first motor shaft can be mechanically connected to the third and fourth output shafts via the second differential using the all-wheel-drive switching element. The first motor shaft can also be mechanically connected or operatively coupled to an input shaft of the second differential. In a operatively coupled configuration, the all-wheel-drive switching element can be omitted, providing permanent all-wheel drive.

[0026] Alternatively, the second axle assembly features a second electric motor. This second electric motor can be designed like the first. For example, the same axle assembly can be modularly installed multiple times in the machine. For instance, a second motor shaft of the second electric motor is mechanically connected to the input shaft of the second differential. This allows for cost-effective provision of high drive power. The all-wheel drive connection can then be omitted. However, the all-wheel drive connection can still be provided for combined braking of both axle assemblies.

[0027] In one embodiment of the drivetrain, the all-wheel drive connection may pass the first output shaft and, alternatively or additionally, the second output shaft below the first output shaft. "Below" can be defined by the vehicle's vertical direction. Alternatively or additionally, the all-wheel drive connection may pass the first power take-off connection below the first power take-off connection.

[0028] In one embodiment of the drive train, the first axle assembly may have a modular design in which at least one of the following components is modularly interchangeable for adaptation to the driven machine. For each modularly interchangeable component, there may be, for example, at least two variants. The first output shaft and, alternatively or additionally, the second output shaft may be interchangeable, for example, to adapt to a different track width. The variants may therefore be of different lengths. The connection from the first output shaft to the first output element and, alternatively or additionally, the connection from the second output shaft to the second output element may be interchangeable. This allows for different gear ratios to be provided for adaptation to a different speed range of the driven machine. Furthermore, the connection may be steered or unsteered.This allows for the provision of a steered or unsteered axle. The first differential gear can be modularly interchangeable, for example, for different gear ratios. Similarly, the second axle assembly can have a modular design, with equivalent components that are modularly interchangeable to adapt to the machine being driven.

[0029] In one embodiment of the drivetrain, the first sun gear may be permanently and non-rotatably connected to the first motor shaft. The first sun gear may, for example, form the input shaft of the first differential. The first planet carrier may be permanently and non-rotatably connected to the first output shaft. The first planet carrier may, for example, form the first output shaft of the planetary gear set. The second planet carrier may be fixed to a stationary component, such as a vehicle frame or a transmission housing. The second ring gear may be permanently and non-rotatably connected to the second output shaft. The second ring gear may, for example, form the second output shaft of the planetary gear set.By selecting the appropriate gear ratio, it is easy to provide the same ratio for both output shafts of the differential, provided, for example, the machine is traveling straight ahead and both output shafts have the same slip. Furthermore, this allows for the easy integration of the first differential lock.

[0030] In one embodiment of the drive train, the differential lock may be designed to connect the first planet carrier to the second ring gear in a rotationally fixed manner.

[0031] In one embodiment of the drivetrain, the drivetrain may have a first service brake designed to brake the first output element. Alternatively or additionally, the drivetrain may have a second service brake designed to brake the second output element. This allows the output elements to be braked individually, enabling additional functions. For example, the two service brakes may be designed as disc brakes or drum brakes on the wheels. Similarly, a third service brake and a fourth service brake may be provided in the second axle arrangement, designed analogously to the first and second service brakes.

[0032] In one embodiment of the drivetrain, a central service brake may be provided, which is designed to brake the all-wheel drive connection between the first axle arrangement and the second axle arrangement. This allows all axles to be braked centrally together. This frees up more installation space between the output elements for other components. When the central service brake is applied, the all-wheel drive shift element can, for example, be automatically closed. The all-wheel drive shift element can also be automatically closed when the brakes are applied to individual service brakes at the output elements.

[0033] The powertrain can include an energy storage device for supplying power to the respective electric motors. The energy storage device can be located, for example, centrally in the vehicle's longitudinal direction. It can also be located, for example, in front of the first axle assembly in the vehicle's longitudinal direction. Finally, it can be located, for example, between the first and second axle assemblies in the vehicle's longitudinal direction. The energy storage device can be, for example, a battery or a fuel cell.

[0034] A second aspect concerns a working machine. The working machine has the drive train described in the first aspect. The respective advantages and further characteristics can be found in the description of the first aspect, whereby embodiments of the first aspect also form embodiments of the second aspect and vice versa. The driving force of the working machine can be provided electrically via the drive train. Brief description of the characters Fig. Figure 1 schematically illustrates in a side view a first embodiment of a working machine with an electrified drive train. Fig. Figure 2 schematically illustrates in a top view a second embodiment of a working machine with an electrified drive train. Fig. Figure 3 schematically illustrates a differential gear. Fig. Figure 4 schematically illustrates a first embodiment of a drive train. Fig. Figure 5 schematically illustrates a second embodiment of a drive train. Fig. Figure 6 schematically illustrates an arrangement of components of a powertrain in a top view. Fig. Figure 7 schematically illustrates an arrangement of components of a powertrain in a side view. Fig. Figure 8 schematically illustrates a front axle of a drive train. Fig. Figure 9 schematically illustrates a modular structure of a powertrain. Fig. Figure 10 schematically illustrates a modular structure of a powertrain. Fig. Figure 11 schematically illustrates a third embodiment of a drive train. Fig. Figure 12 schematically illustrates a fourth embodiment of a drive train. Fig. Figure 13 schematically illustrates a fifth embodiment of a drive train. Fig. Figure 14 schematically illustrates a sixth embodiment of a drive train. Detailed description of embodiments

[0035] Fig. Figure 1 illustrates a first embodiment of a working machine designed as a tractor in a schematic side view. This working machine has two axles, each with wheels 10 attached to one end, which form output elements of a drive train. In the embodiment of Fig. Figure 1 shows a first, rear-mounted axle arrangement 12. A second axle arrangement 14 is shown at the front. Since a drive motor is arranged coaxially with the associated wheels 10 in the first axle arrangement 12 and optionally in the second axle arrangement 14, there is ample installation space 16 between the two axle arrangements 12, 14 in the longitudinal direction of the vehicle and above the second axle arrangement 14 for an energy storage device for the drive train.

[0036] In Fig. Figure 2 shows a second embodiment of the tractor-type work machine in a top view. This differs from the first embodiment by the additional all-wheel drive connection 18 between the first axle arrangement 12 and the second axle arrangement 14. This enables all-wheel drive. The first axle arrangement 12 can also drive the second axle arrangement 14, allowing a single drive motor to provide all-wheel drive. Furthermore, this enables central braking of all wheels 10.

[0037] In Fig. Figure 3 schematically illustrates a differential gear 20, which is used in the two axle arrangements 12 and 14 and enables a space-saving coaxial arrangement. The differential gear has an input shaft 22, a first output shaft 24, and a second output shaft 26, which are arranged coaxially to each other. The two output shafts 24 and 26 are operatively connected to opposing gears 10 on the driven machine. The input shaft 22 is driven by a drive motor, which, in the embodiments shown here, is permanently and rotationally fixed to the input shaft 22. The differential gear has a first planetary gear set 30 with a first sun gear 32, a first planet carrier 34, and a first ring gear 36, as well as a second planetary gear set 40 with a second sun gear 42, a second planet carrier 44, and a second ring gear 46.The first planet carrier 34 has two planet gears 38 rotatably mounted on it, which mesh with the first sun gear 32 and the first ring gear 36. The second planet carrier 44 has two planet gears 48 rotatably mounted on it, which mesh with the second sun gear 42 and the second ring gear 46. The first ring gear 36 is permanently and rotationally fixed to the second sun gear 42, with these being formed integrally by a hollow gear having internal and external teeth. The two planet gear sets 30, 40 are stacked radially, with the second planet gear set 40 arranged radially outside the first planet gear set 30. The second planet carrier 44 is fixed to a stationary component. The first planet carrier 34 forms the first output shaft 24 or is permanently and rotationally fixed to it. The second ring gear 46 forms the second output shaft 26 or is permanently and rotationally fixed to it.The first sun gear 32 forms the input shaft 22 or is permanently and rotationally fixed to it.

[0038] The differential gear 20 has a differential lock 50, which is designed as a friction-fit switching element. By means of the differential lock 50, the first planet carrier 34 and the second ring gear 46, and thus also the two output shafts 24, 26, can be connected to each other in a rotationally fixed manner.

[0039] Fig. Figure 4 schematically illustrates a first embodiment of a drive train for the previously discussed embodiments of a working machine. The drive train comprises the first axle arrangement 12. The first axle arrangement 12 comprises a first electric machine 60 with a first motor shaft 62, a first differential gear 20, which, like the one in Figure 4, Fig. The differential gear 20 shown in Figure 3 comprises a first output shaft 64, a second output shaft 66, a first output element 68, and a second output element 70. The first output element 68 forms the right rear wheel 10, and the second output element 70 forms the left rear wheel 10. The first motor shaft 62 is mechanically connected to the first output shaft 64 and the second output shaft 66 via the differential gear 20, with the first motor shaft 62 being permanently and rotationally fixed to the first sun gear 32. The first sun gear 32 is permanently and rotationally fixed to the first output shaft 64, and the second ring gear 46 is permanently and rotationally fixed to the second output shaft 66. The first motor shaft 62, the first output shaft 64, and the second output shaft 66 are arranged coaxially with each other.

[0040] The first output shaft 64 is mechanically connected to the first output element 68, in the illustrated embodiment via a further planetary gear 72 without a pivot. The second output shaft 66 is mechanically connected to the second output element 70, in the illustrated embodiment via a further planetary gear 72 without a pivot. The first output element 68 can be braked via a first service brake 74, which is connected to the associated planetary gear 72 and is designed as a disc brake. The second output element 70 can be braked via a second service brake 76, which is connected to the associated planetary gear 72 and is designed as a disc brake.

[0041] The powertrain of Fig. The 4 optionally features an all-wheel drive switching element 80 and also optionally an all-wheel drive effective connection 18. This allows the first motor shaft 62 to be mechanically switched and effectively connected to the second axle arrangement 14. The all-wheel drive switching element 80 is designed as a multi-plate clutch. The all-wheel drive effective connection 18 has a spur gear stage 84 and a bevel gear stage 82. A first bevel gear 86 of the bevel gear stage 82 is permanently and rotationally fixed to the first motor shaft 62. A second bevel gear 88 of the bevel gear stage 82 is permanently and rotationally fixed to a spur gear of the spur gear stage 84. The spur gear stage 84 has a gear 90 which meshes with a spur gear at one axial end and with another spur gear at the opposite axial end. This allows the all-wheel drive connection 18 to be easily guided along the first motor shaft 62 in the longitudinal direction of the vehicle to the second axle arrangement 14.The all-wheel drive connection 18 is arranged axially to the first axle assembly 12, and thus transversely to the vehicle, between the first electric motor 60 and the differential gear 20. The axial direction of the first axle assembly 12 corresponds to the axial direction of the first output shaft 64.

[0042] In Fig. Figure 4 does not show the second axle arrangement 14. One possible design of this second axle arrangement 14 is shown in Fig. 8 shown, which will be described later.

[0043] The drive train includes a first power take-off (PTO) drive. The PTO drive comprises a first PTO electric motor 92 with a first PTO motor shaft 94 and a first PTO shaft 96. The first PTO electric motor 92 is arranged longitudinally in front of the first axle assembly 12, and the first PTO shaft 96 is located behind the first axle assembly 12. This allows for efficient use of the available installation space. The first PTO shaft 96 protrudes from the rear of the machine for the connection of an implement. The first PTO motor shaft 94 is mechanically connected to the first PTO shaft 96 by a PTO coupling 98. The PTO coupling 98 has several spur gear stages, a planetary gear set 104, a PTO switching element 100, and connecting shafts. The PTO switching element 100 allows the first PTO electric motor 92 to be disconnected from the first PTO shaft 96.The first PTO electric motor 92 drives a main hydraulic pump 102 via spur gear stages, whereby the main hydraulic pump 102 can continue to operate even when the first PTO shaft 96 is to be stationary, thanks to the PTO switching element 100. The first PTO connection 98 extends from the first PTO motor shaft 94 to the first PTO shaft 96 orthogonally to the first axle assembly 12 and thus to the axial direction of the first output shaft 64 between the first electric motor 60 and the differential gear 20. This allows the first PTO connection 98 to pass through the axle assembly 12 in a space-saving manner.

[0044] The drive arrangement includes three additional electric motors 110, each of which drives an associated pump 112. This allows the control hydraulics, lubrication, and respective switching elements to be supplied with pressure independently of the drive power and work output.

[0045] Fig. Figure 5 schematically illustrates a second embodiment of the drive train, which differs from the first embodiment only in the design of the all-wheel drive connection 18. Therefore, only these differences will be explained.

[0046] Specifically, the all-wheel drive connection 18 also features a spur gear stage 84 and a bevel gear stage 82, but these are connected differently. Instead of the bevel gear stage 82, the spur gear stage 84 is now directly connected to the first motor shaft 62. A first spur gear 120 of the spur gear stage 84 is permanently and rotationally fixed to the first motor shaft 62. A second spur gear 122 of the spur gear stage 84 is permanently and rotationally fixed to a bevel gear 124 of the bevel gear stage 82. This results in a lower rotational speed at the bevel gear stage 82 during operation.

[0047] The Fig. Figure 6 illustrates a possible spatial arrangement of the components of the drive assembly in a top view. Fig. Figure 7 illustrates the possible spatial arrangement of the components of the drive assembly in a side view. This spatial arrangement can be applied to all embodiments of the drive train and the driven machine. Arrow 154 illustrates in Fig. 6 and Fig. 7 each in a forward direction with the work machine. In Fig. 6 is part of a connection to the power take-off shaft 96, represented symbolically only by an arrow. Fig. 7 is part of the connection between the power take-off shaft 96 and the power take-off generator 92, represented symbolically only by an arrow. The power take-off generator 92 is in Fig. 7 is not shown. Likewise, in Fig. 7 the main hydraulic pump 102 not shown.

[0048] As can be seen, the all-wheel drive connection 18 and the PTO connection 98 are arranged in an axial direction of the first axle assembly 12 between the differential gear 20 and the first electric motor 60. The differential lock 50 is arranged on the side of the differential gear 20 facing away from the first electric motor 60, although a reverse arrangement is also possible. A connection 150 between the first output shaft 64 and the first output element 68, as well as a connection 150 between the second output shaft 66 and the second output element 70, can be modified modularly, as will be explained below. For example, the connection can be designed as a pivoted link instead of the rigid link shown so far.

[0049] In Fig. Figure 7 shows that both the all-wheel drive connection 18 and the PTO connection 98 pass an axis 160 of the first axle arrangement 12, which passes below a rotation axis of the first output shaft 64, the second output shaft 66, and the first engine shaft 62 in the vehicle's vertical direction. For the sake of simplicity, the following are shown in Fig. 7 not all shafts of the first axle arrangement 12 are shown.

[0050] Fig. Figure 8 schematically illustrates an embodiment of the second axle arrangement 14. As can be seen, the second axle arrangement 14 is almost identical to the first axle arrangement 12 according to Figure 8. Fig. 4. Identical components are therefore provided with the same reference numeral, even if they are designated differently for identification purposes. In this embodiment, no power take-off (PTO) drive is provided at the front, although a second PTO drive for a front PTO shaft can also be provided. The second axle assembly 14 also has a differential gear 20, which is referred to here as the second differential gear 20. In addition, the second axle assembly 14 has a second electric motor 60 with a second motor shaft 62. The two output elements 68, 70 are each mechanically connected to the second differential gear 20 via a planetary gear 72. The all-wheel drive connection 18 of the second axle assembly 14 also extends orthogonally between the second electric motor 60 and the differential gear 20 in the transverse direction of the vehicle.

[0051] The two output shafts 24, 26 of the differential 20 are permanently and rotationally fixedly connected to the two output shafts 64, 66 in the second axle arrangement 14. However, the two output shafts 64, 66 are not rigidly connected to the two output elements 68, 70, but rather articulated. For this purpose, a joint 160 is arranged in the rotationally fixed connection between the two output shafts 64, 66 and an input shaft 22 of the associated planetary gear 72. This joint 160 allows the output elements 68, 70, or the left front wheel and the right front wheel 10, to pivot about an axis of the joint 160 extending in the vertical direction of the vehicle. This enables steering at the front axle. No all-wheel drive switching element 80 is provided adjacent to the second axle arrangement 14, since one all-wheel drive switching element 80 is sufficient to connect the two axle arrangements 12, 14.

[0052] Fig. 9 and Fig. Figure 10 illustrates a modular structure. Fig. Figure 9 illustrates three variants of the first axle arrangement 12 and the second axle arrangement 14. In Fig. In a first variant 200, the two output shafts 64, 66 and, alternatively or additionally, the connection 150 to the output elements 68, 70 are axially shorter. This allows for a drive train with a narrow track gauge, while a central part 210 remains identical. In the middle of the Fig. Figure 9 shows a second variant 202, in which the two output shafts 64, 66 and, alternatively or additionally, the connection 150 to the output elements 68, 70 have a normal axial length. This allows a drive train with a normal track width to be provided, while a central part 210 remains identical. The track width in the first variant 200 is therefore narrower than in the second variant 202. The axial extent of the central part 210 remains the same. Below is in Fig. Figure 9 shows a third variant 204, which has the same track width as the second variant 202. However, the connection 150 to the output elements 68, 70 of the two output shafts 64, 66 each has a joint 160, as shown in the second axle arrangement 14 in Fig. 8. This allows for modular selection of which axles of the machine are steered. For example, rear axle steering can be provided as an alternative or in addition to front axle steering. To provide sufficient installation space for the joints 160, shorter output shafts 64, 66 from the first variant 200 can be used. This further reduces the number of component variants.

[0053] In Fig. Figure 10 illustrates how the modular design can be used in a work machine. A first axle arrangement 12 with a power take-off (PTO) drive and thus a power take-off shaft 96 is shown. This first axle arrangement 12 can optionally have the joints 160 for rear-wheel steering, which are therefore shown with dashed lines. The second axle arrangement 14 can be coupled to the first axle arrangement 12 via the optional all-wheel drive connection 18 and also has the joints 160.

[0054] In Fig. 11 is a narrow-gauge variant, or the first variant 200 of the first axle arrangement 12, shown schematically in detail as the third embodiment of the drive train. The third embodiment of the drive train differs from the first embodiment only in the design of the brake system and the length of the two output shafts 64, 66. Therefore, only these differences are explained, and otherwise the same reference numerals are used. Fig. Furthermore, the optional electric motors 110 and pumps 112 were not shown.

[0055] In the third embodiment, the two service brakes 74, 76 are omitted. Instead, the drivetrain has a central service brake 300, which is designed to brake the all-wheel drive connection 18 between the first axle arrangement 12 and the second axle arrangement 14. The all-wheel drive connection 18 is permanently connected to at least one of the two axle arrangements 12, 14, with the central service brake 300 acting on a corresponding shaft. Furthermore, when the central service brake 300 is activated, the all-wheel drive switching element 80 is automatically closed. As a result, the central service brake 300 acts on both the rear axle and the front axle and on all output elements 68, 70. The central service brake 300 requires less axial installation space in the two axle arrangements 12, 14, which allows the central part 210 to have the design of the wide track despite the narrower track width.

[0056] In Fig. Figure 12 schematically depicts a fourth embodiment of the drive train. This fourth embodiment differs from the first embodiment only in that the all-wheel drive connection 18 is omitted. Furthermore, both the first axle arrangement 12 and the second axle arrangement 14 are shown, along with their arrangement on a frame 400 of the machine (shown with dashed lines). In one embodiment, this frame 400 also forms a housing for the central part 210.

[0057] In Fig. Figure 13 schematically depicts a fifth embodiment of the drive train. This fifth embodiment differs from the first embodiment in the design of the first power take-off (PTO) connection 98. The PTO switching element 100 is now located on the side of the PTO electric motor 92, relative to the first axle assembly 12, rather than on the side of the PTO shaft 96. Furthermore, the number of spur gears connecting the PTO motor shaft 94 and the main hydraulic pump 102 has been reduced. A central gear of the connecting spur gear stage is permanently and rotationally fixed to an axle extending under the first axle assembly 12 in the longitudinal direction of the vehicle. This axle is no longer connected to the PTO shaft 96 via the planetary gear set 104, but rather via a simple spur gear stage.The axial position of the PTO switching element 100 at the rear of the vehicle's longitudinal axis allows for the placement of an oil tank in a front area. Component complexity can be reduced, as a hollow shaft design for the all-wheel drive connection 18 is no longer necessary. Furthermore, increased efficiency is possible due to the reduced number of gear engagements. Additionally, a lower gear ratio may allow for overspeed at the PTO shaft 96.

[0058] Furthermore, in the fifth embodiment, the design of the planetary gear sets 72, each of which mechanically connects the two output elements 68, 70 to the second differential gear set 20, differs. Instead of a planetary gear set with planet gears with simple teeth, stepped planetary gear sets are now provided. The stepped planetary gear sets have a first tooth that meshes only with the sun gear. The stepped planetary gear sets have a second tooth that meshes only with the ring gear and which has a smaller effective diameter than the first tooth. With the same radial diameter, this design of the planetary gear set 72 can have a higher gear ratio. In addition, in the fifth embodiment, the all-wheel drive connection is the same as in the second embodiment. Fig. 5 trained.

[0059] In Fig.Figure 14 schematically illustrates a sixth embodiment of the drive train. The sixth embodiment differs from the fifth embodiment in the design of the operative connection between the PTO motor shaft 94 and the main hydraulic pump 102. In the sixth embodiment, this operative connection is not provided by three spur gears, with a central spur gear meshing with both a motor-side and a pump-side spur gear, as in the fifth embodiment. Instead, this operative connection is provided by four spur gears, with two spur gears meshing with each other and two of these spur gears, located centrally in the power flow, being permanently and rotationally fixed to each other. In the fifth embodiment, the number of spur gears is small, resulting in high efficiency in driving the main hydraulic pump 102.In the sixth embodiment, the radial installation space required for the functional connection to the main hydraulic pump 102 is small, and an axial offset can be easily provided. Furthermore, a high gear ratio for driving the main hydraulic pump 102 can thus be provided with a small installation space requirement. Reference sign 10 front and rear wheels 12 first axle arrangement 14 second axle arrangement 16 construction space 18 All-wheel drive connection 20 Differential gears 22 Input wave 24 first output wave 26 second output wave 30, 40, 104 planetary gear set 32 first sun wheel 34 first planetary carrier 36 first ring gear 38 first planetary gears 42 second sun wheel 44 second planetary carrier 46 second ring gear 48 second planetary gears 50 Differential lock 60, 110 electric machine(s) 62 Motor shaft 64 first output shaft 66 second output shaft 68 first output element 70 second output element 72 planetary gears 74, 76, 300 Service brake 80 All-wheel drive switching element 82 bevel gear stage 84 Spur gear stage 86, 88, 124 bevel gear 90 gear 92 Tapping electric machine 94 PTO shaft 96 PTO 98 Tap connection 100 dispensing switch elements 102 Main hydraulic pump 112 pump(s) 120 first spur gear 122 second spur gear 150, 152 connection 154 Arrow 160 axles / joints 200, 202, 204 variant 210 Central part 400 frames

Claims

[1] Drive train of a working machine, wherein the drive train comprises a first axle assembly (12) and a first power take-off (PTO) drive, wherein the first axle assembly (12) comprises a first electric motor (60) with a first motor shaft (62), a first differential gear (20), a first output shaft (64), a second output shaft (66), a first output element (68) and a second output element (70), wherein the first PTO drive comprises a first PTO electric motor (92) with a first PTO motor shaft (94) and a first PTO shaft (96), wherein the first motor shaft (62) is mechanically connected to the first output shaft (64) and the second output shaft (66) via the differential gear (20), wherein the first motor shaft (62) is arranged coaxially with the first output shaft (64), and wherein the first output shaft (64) is mechanically connected to the first output element (68).wherein the second output shaft (66) is mechanically operatively connected to the second output element (70), wherein the first differential gear (20) comprises a first differential lock (50), a first planetary gear set (30) with a first sun gear (32), a first planet carrier (34) and a first ring gear (36) and a second planetary gear set (40) with a second sun gear (42), a second planet carrier (44) and a second ring gear (46), wherein the first ring gear (36) is permanently rotationally fixed to the second sun gear (42) and the two planetary gear sets (30, 40) are radially stacked, wherein the first power take-off motor shaft (94) is mechanically operatively connected to the first power take-off shaft (96), wherein a first power take-off operative connection (98) from the first power take-off motor shaft (94) to the first power take-off shaft (96) extends transversely to the first output shaft (64) between the first electric machine (60) and the differential gear (20) extends in an axial direction of the first output shaft (64). [2] Powertrain according to claim 1, characterized by , that the drive train has an all-wheel drive switching element (80) and a second axle arrangement (14), wherein the first motor shaft (62) is mechanically connected to the second axle arrangement (14) by means of the all-wheel drive switching element (80), wherein an all-wheel drive connection (18) from the first motor shaft (62) to the second output shaft (66) is connected between the first electric machine (60) and the differential gear (20) in an axial direction of the first output shaft (64). [3] Powertrain according to claim 2, characterized by , that the all-wheel drive connection (18) passes the first output shaft (64) below the first output shaft (64). [4] Powertrain according to claim 2 or 3, characterized by, that the all-wheel drive connection (18) has a bevel gear stage (82) and a spur gear stage (84), wherein a first bevel gear (86) of the bevel gear stage (82) is permanently connected to the first motor shaft (62) in a rotationally fixed manner and wherein a second bevel gear (88) of the bevel gear stage (82) is permanently connected to a spur gear of the spur gear stage (84) in a rotationally fixed manner. [5] Powertrain according to claim 2 or 3, characterized by , that the all-wheel drive connection (18) has a bevel gear stage (82) and a spur gear stage (84), wherein a first spur gear (120) of the spur gear stage (84) is permanently connected to the first motor shaft (62) in a rotationally fixed manner, and wherein a second spur gear (122) of the spur gear stage (84) is permanently connected to a bevel gear (124) of the bevel gear stage (82) in a rotationally fixed manner. [6] Powertrain according to any one of the preceding claims 2 to 5, characterized by , that the second axle arrangement (14) has at least one of the following components: - A second electric machine (60) with a second motor shaft (62), which is constructed and connected in the same way as the first electric machine (60); - A second differential gear (20) which is constructed and connected in the same way as the first differential gear (20); - A third output shaft having an axial length like the first output shaft (64); and - A fourth output shaft, which has an axial length like the second output shaft (66), - wherein the second motor shaft (62) is mechanically connected to the third output shaft and the fourth output shaft via the second differential gear (20), wherein the second motor shaft (62) is arranged coaxially to the third output shaft (64) and - wherein the second differential gear (20) comprises a second differential lock (50), a third planet gear set (30) with a third sun gear (32), a third planet carrier (34) and a third ring gear (36) and a fourth planet gear set (40) with a fourth sun gear (42), a fourth planet carrier (44) and a fourth ring gear (46), wherein the third ring gear (36) is permanently non-rotatably connected to the fourth sun gear (42) and the two planet gear sets (30, 40) are stacked radially. [7] Powertrain according to any one of the preceding claims, characterized by , that the first axle arrangement (12) has a modular design in which at least one of the following components is modularly interchangeable for adaptation to the working machine: - The first output shaft (64); - The second output shaft (66); - A connection (150) from the first output shaft (64) to the first output element (68) and a connection (152) from the second output shaft (66) to the second output element (70); and - The first differential gear (20). [8] Powertrain according to any one of the preceding claims, characterized by , that the first sun gear (32) is permanently connected to the first motor shaft (62) in a rotationally fixed manner, the first planet carrier (34) is permanently connected to the first output shaft (64) in a rotationally fixed manner, the second planet carrier (44) is fixed to a stationary component, and the second ring gear (46) is permanently connected to the second output shaft (66) in a rotationally fixed manner. [9] Powertrain according to any one of the preceding claims, characterized by , that the differential lock (50) is designed to connect the first planet carrier (34) to the second ring gear (46) in a rotationally fixed manner. [10] Powertrain according to any one of the preceding claims, characterized by , that the drive train has a first service brake (74) which is designed to brake the first output element (68), and the drive train has a second service brake (76) which is designed to brake the second output element (70). [11] Powertrain according to any one of the preceding claims 2 to 9, characterized by , that the drive train has a central service brake (300) which is designed to brake the all-wheel drive connection (18) between the first axle arrangement (12) and the second axle arrangement (14). [12] Working machine with a drive train according to one of the preceding claims, characterized by , that a driving force of the working machine can be provided electrically by means of the drive train.

Citation Information

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