Wall-climbing device
The detachable configuration of the wall-traveling device addresses the bulkiness and transport issues of existing devices by minimizing the vacuum chamber's rigidity and weight, enabling easy transport and efficient assembly, while maintaining airtightness with a blast mechanism, thus improving operational efficiency and service life.
Patent Information
- Authority / Receiving Office
- JP · JP
- Patent Type
- Applications
- Current Assignee / Owner
- MITSUBISHI HEAVY IND LTD
- Filing Date
- 2026-03-02
- Publication Date
- 2026-05-01
AI Technical Summary
Existing wall-climbing devices for furnace cleaning are bulky and difficult to transport due to the need for a rigid, airtight vacuum chamber that bears the device's weight and maintains negative pressure, making them cumbersome to move in and out of furnaces.
A wall-traveling device with a detachable configuration comprising a vacuum chamber, drive unit, sealing member, and frame, where the frame supports the drive unit and minimizes the vacuum chamber's rigidity and weight, allowing components to be disassembled for easy transport and assembly, and a blast mechanism with a hollow rod and seal ring to maintain airtightness while reducing sealing area.
The device is lighter, easier to transport, and facilitates quicker assembly and disassembly, enhancing operational efficiency and extending service life by allowing components to be replaced easily.
Smart Images

Figure 2026074358000001_ABST
Abstract
Description
Technical Field
[0001] This disclosure relates to a wall-climbing device.
Background Art
[0002] In a coal-fired power plant, a furnace is used to burn coal to generate combustion gas. Various foreign substances adhere to the wall surface (furnace wall) of such a furnace over time. To remove this foreign matter, conventionally, a scaffold was built along the furnace wall, and blasting material was manually sprayed onto the furnace wall from this scaffold. On the other hand, in recent years, an example of performing blasting treatment by a robot that can travel along the furnace wall has also been proposed.
[0003] For example, Patent Document 1 below discloses a configuration in which a reduced-pressure space is formed between the wall surface by a flexible ring-shaped seal member, and the device is adsorbed to the wall surface by negative pressure. This device mainly includes an adsorption device body that forms a reduced-pressure space and a drive unit having a plurality of wheels attached to the adsorption device body.
Prior Art Documents
Patent Documents
[0004]
Patent Document 1
Summary of the Invention
Problems to be Solved by the Invention
[0005] Here, in the device according to Patent Document 1, a configuration is adopted in which the rigidity of the entire device is borne by the adsorption device body. In addition, the adsorption device body needs to have airtightness to maintain the negative pressure state (vacuum state) of the reduced-pressure space. Therefore, the size, physical dimensions, and weight of the adsorption device body increase. As a result, there may be a difficulty in carrying the device into the furnace.
[0006] This disclosure was made to solve the above problems and aims to provide a wall-mounted travel device that is lighter and easier to transport in and out. [Means for solving the problem]
[0007] To solve the above problems, the wall-traveling device according to the present disclosure comprises a vacuum chamber having an opening facing a wall surface, a drive unit for moving the vacuum chamber along the wall surface, an annular sealing member arranged to extend outward from the edge of the opening, and a frame for supporting and fixing the drive unit to the vacuum chamber, wherein the vacuum chamber has a pair of chamber side walls extending in the direction of movement of the drive unit, and further comprises a blast mechanism having a hollow rod inserted through through holes formed in each of the pair of chamber side walls and provided with a nozzle for spraying blast material onto the wall surface through the opening, an air cylinder for moving the hollow rod back and forth in the direction connecting the pair of through holes, and a sealing ring provided between the outer circumferential surface of the hollow rod and the inner circumferential surface of the through holes. [Effects of the Invention]
[0008] According to this disclosure, it is possible to provide a wall-mounted travel device that is lighter and easier to transport in and out. [Brief explanation of the drawing]
[0009] [Figure 1] This is a side cross-sectional view showing the configuration of a wall-mounted traveling device according to the first embodiment of this disclosure. [Figure 2] This is a top view showing the configuration of a wall-mounted traveling device according to the first embodiment of this disclosure. [Figure 3] This is a schematic diagram showing the configuration of a wall-mounted traveling device according to the first embodiment of this disclosure. [Figure 4] This is an enlarged cross-sectional view showing the configuration of the sealing portion according to the second embodiment of this disclosure. [Figure 5] This is an enlarged view showing the configuration of the sealing body according to the second embodiment of this disclosure. [Figure 6]This figure shows the arrangement of holes in the seal body according to the second embodiment of this disclosure. [Figure 7] This is an enlarged view showing a first modified example of the hole portion of the seal body according to the second embodiment of this disclosure. [Figure 8] This is an enlarged view showing a second modified example of the seal body according to the second embodiment of this disclosure. [Figure 9] This is an enlarged view showing the configuration of the notches in the seal body according to the second embodiment of this disclosure. [Figure 10] This figure shows a first modified example of the seal body common to each embodiment of the present disclosure. [Figure 11] This figure shows a second modified example of the seal body common to each embodiment of the present disclosure. [Figure 12] This is a cross-sectional view showing the structure of the furnace wall. [Modes for carrying out the invention]
[0010] <First Embodiment> (Construction of the furnace wall) Hereinafter, a wall-traveling device 1 according to the first embodiment of this disclosure will be described with reference to Figures 1 to 3 and Figure 12. The wall-traveling device 1 is a device for performing various operations, including blasting, by moving along the furnace wall 100 of a furnace that extends in the vertical direction. As shown in Figure 12, the furnace wall 100 has a plurality of irregularities that extend in the vertical direction. More specifically, the furnace wall 100 is composed of a plurality of wall tubes 101 having cylindrical surfaces arranged at intervals in the width direction of the furnace, and flat connecting parts 102 that connect these wall tubes 101 to each other.
[0011] The wall-traveling device 1 is designed to move primarily in the direction in which the wall tubes 101 extend, while adhering to the surface of the furnace wall 100. In the following description, the direction in which the wall tubes 101 extend will simply be referred to as the "vertical direction." The direction perpendicular to this vertical direction along the furnace wall 100 will simply be referred to as the "width direction." Furthermore, the direction perpendicular to both the vertical direction and the width direction will simply be referred to as the "normal direction."
[0012] (Configuration of the wall-running device) As shown in Fig. 1 or Fig. 2, the wall-running device 1 includes a vacuum chamber 10, a drive unit 20, a seal member 30, a frame 40, and a blasting mechanism 50.
[0013] (Configuration of the vacuum chamber) The vacuum chamber 10 has a disk shape centered on an axis O extending in the normal direction. The vacuum chamber 10 has a main chamber 11 and an auxiliary chamber 12 provided on one side in the normal direction of the main chamber 11. The side of the main chamber 11 facing the furnace wall 100 is a circular opening 13. A space communicating with this opening 13 is formed inside the main chamber 11. The main chamber 11 has a cylindrical side wall centered on the axis O.
[0014] The auxiliary chamber 12 protrudes from the main chamber 11 toward one side in the normal direction. A space is also formed inside the auxiliary chamber 12, and this space communicates with the space inside the main chamber 11. As shown in Fig. 2, the auxiliary chamber 12 has a pair of chamber side walls 14 facing in the width direction. One through hole 15 is formed in each of these chamber side walls 14. The hollow rod 51 of the blasting mechanism 50 described later is inserted through these through holes 15.
[0015] The spaces inside the main chamber 11 and the auxiliary chamber 12 are evacuated by a vacuum pump provided outside. In this evacuated space, airtightness with the outside is maintained by the seal member 30 described later.
[0016] (Configuration of the drive unit) As shown in Fig. 2, the drive unit 20 has four wheels 21 rotatable on the furnace wall 100 and a power source (not shown) for rotating these wheels 21. Two wheels 21 are provided on each of both sides in the width direction of the vacuum chamber 10.
[0017] (Configuration of the frame) The vacuum chamber 10 and drive unit 20 described above are fixed to the frame 40. As shown in Figure 2, the frame 40 has a rectangular shape when viewed from the normal direction. The frame 40 has a pair of first members 41 that extend in the vertical direction (i.e., the direction in which the wall-mounted traveling device 1 mainly moves), and a pair of second members 42 that connect these first members 41 to each other at both ends in the vertical direction. The second members 42 each extend in the width direction. As an example, the first members 41 and the second members 42 are formed from bent steel plates having an L-shaped cross-section. Multiple weight-reducing holes 43 are formed in the first members 41 and the second members 42 to reduce weight.
[0018] The vacuum chamber 10 is fixed to the frame 40 so as not to move relative to it by chamber fixing members 44. For example, tension bolts are preferably used as the chamber fixing members 44. The drive unit 20 is divided into units for every two wheels 21, and each unit is fixed to both sides of the frame 40 in the width direction by bolts and nuts (not shown).
[0019] (Configuration of sealing member) The sealing member 30 is positioned to extend outward from the edge of the opening 13 of the vacuum chamber 10. As shown in Figure 1, the sealing member 30 has a sealing body 31 and a sealing frame 32. The sealing body 31 is bag-shaped and can contact the furnace wall 100. Preferably, the sealing body 31 is made of a fibrous material whose surface is coated with a resin such as an elastomer that has high flexibility. As shown in Figure 2, the sealing body 31 has an annular shape centered on axis O when viewed from the normal direction.
[0020] As shown in Figure 1, the inner and outer edges of the annular seal body 31 are fixed to the seal frame 32. The seal frame 32 is also annular in shape, centered on axis O, similar to the seal body 31. The seal frame 32 comprises a seal frame body 33, a cylindrical portion 34, and a support rod 35.
[0021] The seal frame body 33 is an annular plate shape centered on axis O. The seal frame body 33 extends in one direction in the normal direction as it moves from the inner circumference to the outer circumference. A cylindrical portion 34 is integrally provided at the inner edge of the seal frame body 33. The cylindrical portion 34 is cylindrical in shape centered on axis O.
[0022] The outer circumferential surface of the cylindrical portion 34 is slidable against the inner circumferential surface of the side wall of the vacuum chamber 10. In other words, the outer diameter of the cylindrical portion 34 is set to be slightly smaller than the inner diameter of the vacuum chamber 10. An O-ring 36 is fitted to the outer circumferential surface of the cylindrical portion 34 to maintain airtightness between it and the inner circumferential surface of the vacuum chamber 10.
[0023] The inner edge of the seal body 31 is fixed to the inner circumferential surface of the cylindrical portion 34. The outer edge of the seal body 31 is fixed to the outer edge of the seal frame body 33. With these inner and outer edges fixed to the seal frame 32, the dimensions of the seal body 31 are set so that it can bend in the normal direction. In other words, a certain space is formed between the seal body 31 and the seal frame 32.
[0024] Air is supplied to this space by a pressurizing device (not shown). The pressure of this air causes the seal body 31 to expand in the direction normal to the furnace wall 100. As the seal body 31 expands and follows the irregularities of the furnace wall 100, the airtightness (negative pressure state) of the space inside the vacuum chamber 10 is maintained. Due to this negative pressure, the wall-traveling device 1 is adsorbed to the furnace wall 100.
[0025] Multiple support rods 35 are provided on the surface of the seal frame body 33 facing away from the furnace wall 100. The support rods 35 are rod-shaped and protrude from the seal frame body 33 in the direction normal to the vacuum chamber 10. The support rods 35 are connected to support guides 16 attached to the side wall of the vacuum chamber 10. The support guides 16 protrude outward from the side wall of the vacuum chamber 10. Holes extending in the direction normal to the vacuum chamber 10 are formed in the support guides 16. The support rods 35 are inserted through these holes. The support rods 35 can move back and forth inside the holes in the support guides 16. As a result, the seal frame 32 is mounted so that it can move relative to the vacuum chamber 10 in the direction normal to the vacuum chamber 10.
[0026] A biasing member 37 is attached between the tip of the support rod 35 and the support guide portion 16. The biasing member 37 biases the seal frame 32 in the direction normal to the vacuum chamber 10. Either a compression spring or a tension spring is used as the biasing member 37.
[0027] When determining the type of spring to be used as the biasing member 37, the frictional resistance between the outer surface of the seal body 31 and the furnace wall 100 is the main indicator. Specifically, if the frictional force between the two is excessive, the seal portion will be dragged on the surface of the furnace wall 100, which will reduce the running performance of the wall-running device 1. In this case, a tension spring is preferably used as the biasing member 37 in order to reduce the frictional force of the seal portion. That is, the elastic force of the tension spring biases the seal frame 32 in a direction away from the furnace wall 100.
[0028] On the other hand, if the contact between the seal body 31 and the furnace wall 100 is insufficient, the sealing performance that the seal body 31 should provide will decrease. In this case, a compression spring is preferably used as the biasing member 37 in order to increase the frictional force of the sealing portion. In other words, the elastic force of the compression spring biases the seal frame 32 toward the furnace wall 100. Thus, the biasing member 37 can be appropriately selected and replaced based on the surface condition of the furnace wall 100 and the required sealing performance.
[0029] In addition to compression springs and tension springs, pneumatic cylinders can also be used as the biasing member 37. In this case, for example, a pressure sensor is installed in the space of the vacuum chamber 10, and the control device acquires the required sealing performance (i.e., the required frictional force) according to the pressure in the space detected by the pressure sensor. The control device moves the pneumatic cylinder back and forth based on the indicator of the sealing performance. This makes it possible to autonomously displace the sealing member 30 based on the surface condition of the furnace wall 100 and the required sealing performance.
[0030] (Blast mechanism configuration) The blasting mechanism 50 is a device for spraying blasting material onto the furnace wall 100 as the wall-traveling device 1 moves. As shown in Figure 2, the blasting mechanism 50 includes a hollow rod 51, a support member 52, an air cylinder 53, and a seal ring 54.
[0031] The hollow rod 51 is inserted through a through hole 15 formed in the chamber side wall 14 described above. The hollow rod 51 has, for example, a circular cross-sectional shape. A seal ring 54 is provided between the inner circumferential surface of the through hole 15 and the outer circumferential surface of the hollow rod 51. The seal ring 54 is provided to maintain airtightness between the hollow rod 51 and the through hole 15.
[0032] A blasting material supplied from the outside through a hose flows inside the hollow rod 51. A nozzle 55 is attached to the center of the hollow rod 51 in the direction of its extension. The blasting material ejected from this nozzle 55 is sprayed onto the furnace wall 100 through the opening 13 of the vacuum chamber 10.
[0033] A support member 52 is attached to the hollow rod 51. The support member 52 is C-shaped when viewed from the normal direction, and both ends are connected to both ends of the hollow rod 51. The support member 52 is supported by an air cylinder 53 so that it can move back and forth in the width direction (i.e., in the direction connecting the pair of through holes 15). The air cylinder 53 is fixed to the top surface of the vacuum chamber 10. It is also possible to adopt a configuration in which the air cylinder 53 is fixed to the frame 40 described above.
[0034] The vacuum chamber 10, drive unit 20, sealing member 30, frame 40, and blast mechanism 50, configured as described above, are detachably connected to each other by fastening members such as bolts and nuts. More specifically, as shown in Figure 3, the vacuum chamber 10, one drive unit 20 on each side in the width direction, the sealing member 30, the frame 40, and the blast mechanism 50 can be disassembled into six components. For example, when transporting the device to and from a work site, it is desirable to disassemble the wall-mounted travel device 1 into the above components when passing through a relatively small manhole.
[0035] (Effects and Benefits) Next, an example of the operation of the wall-climbing device 1 will be described. In order to operate the wall-climbing device 1, first the space inside the vacuum chamber 10 is evacuated to create a negative pressure state. As a result, air surrounding the furnace wall 100, which is surrounded by the sealing member 30, is drawn in through the opening 13. Then, based on the pressure difference between atmospheric pressure and the pressure inside this space, a force is generated that pushes the wall-climbing device 1 toward the furnace wall 100. As a result, the wall-climbing device 1 becomes attached to the furnace wall 100.
[0036] In this state, the drive unit 20 is driven, causing the wall-climbing device 1 to move along the furnace wall 100. While moving the wall-climbing device 1, the blasting mechanism 50 is driven. The air cylinder 53 of the blasting mechanism 50 causes the nozzle 55 of the hollow rod 51 to reciprocate in the width direction. During this time, blasting material is sprayed from the nozzle 55 toward the furnace wall 100. The sprayed blasting material removes rust and dirt from the surface of the furnace wall 100.
[0037] Here, among the various elements constituting the wall-mounted traveling device 1, the vacuum chamber 10 is the largest in size. Therefore, conventionally, it was common to adopt a configuration in which the vacuum chamber 10 bore the burden of the overall rigidity of the device. Furthermore, the vacuum chamber 10 needs to be airtight in order to maintain the negative pressure state (vacuum state) inside. Thus, because rigidity and airtightness are required, it has been difficult to lighten or miniaturize the vacuum chamber 10. As a result, there was a risk of difficulties when transporting the wall-mounted traveling device 1 into the furnace.
[0038] Therefore, in the wall-mounted traveling device 1 according to this embodiment, as described above, the vacuum chamber 10, drive unit 20, sealing member 30, frame 40, and blast mechanism 50 are configured to be detachably connected to one another.
[0039] According to the above configuration, the system can be disassembled into a vacuum chamber 10, a drive unit 20, a sealing member 30, and a frame 40. This allows each component to be transported one at a time, even when transporting the equipment to the work site (inside the furnace) through a small manhole. Therefore, the transport operation can be carried out more easily and smoothly. Furthermore, after transport is complete, each component can be easily reassembled. This allows the blasting operation to be started and carried out more quickly and efficiently.
[0040] Furthermore, with the above configuration, the rectangular frame 40 can be disassembled into a pair of first members 41 and second members 42. Since both the first member 41 and the second member 42 are columnar, disassembling them significantly reduces the overall size compared to transporting the frame 40 as a whole rectangle. This makes it even easier to transport the wall-mounted travel device 1.
[0041] Furthermore, by having a frame 40, the load from the drive unit 20 and the overall rigidity of the device can be borne by the frame 40. In other words, the load and rigidity that must be borne by the vacuum chamber 10 itself can be kept to a minimum. As a result, the plate thickness of the components constituting the vacuum chamber 10 can be reduced. This makes it possible to further lighten the vacuum chamber 10.
[0042] Furthermore, according to the above configuration, weight-reducing holes 43 are formed in the frame 40. This reduces the weight of the device by the amount of weight-reducing holes 43 are formed. In particular, conventionally, the vacuum chamber 10 itself had to bear the rigidity of the entire device, making it difficult to easily reduce weight. However, with the above configuration, by providing a separate frame 40, the frame 40 can be made lighter while maintaining the minimum necessary strength and rigidity. This further reduces the weight of the entire device. As a result, it becomes easier to move the device in and out during work.
[0043] In addition, according to the above configuration, the blasting mechanism 50 is composed of a hollow rod 51. A seal ring 54 is provided between the hollow rod 51 and the inner surface of the through hole 15 in the chamber side wall 14. This minimizes the area that needs to be sealed to maintain airtightness of the blasting material. Furthermore, the direction of the forward and backward movement of the hollow rod 51 (width direction) and the direction in which surface pressure is generated on the seal ring 54 (radial direction) are different. This suppresses premature wear of the seal ring 54 and more effectively prevents leakage of the blasting material.
[0044] Furthermore, according to the above configuration, the blast mechanism 50 can be removed from the vacuum chamber 10. By removing the blast mechanism 50, the dimensions of each component become even smaller, making it possible to move the wall-mounted traveling device 1 in and out more easily and smoothly. Also, because each component can be easily attached and detached in this way, even if some components are worn out or malfunction, those components can be replaced immediately. This makes it possible to extend the service life of the wall-mounted traveling device 1.
[0045] (modified version) The first embodiment of this disclosure has been described above. Various changes and modifications can be made to the above configuration without departing from the gist of this disclosure.
[0046] For example, in the first embodiment described above, an example was described in which the drive unit 20 has wheels 21. However, the configuration of the drive unit 20 is not limited to wheels 21, and it is also possible to use crawlers that roll on the surface of the furnace wall 100.
[0047] <Second Embodiment> Next, a second embodiment of the present disclosure will be described with reference to Figures 4 to 6. Components similar to those in the first embodiment are denoted by the same reference numerals, and detailed descriptions are omitted. In this embodiment, the configuration of the sealing member 130 differs from that of the first embodiment, while the remaining components are the same. Furthermore, in this embodiment, air is not supplied to the inside of the sealing member 130 by a pressurizing device.
[0048] As shown in Figure 4, the sealing member 130 comprises the sealing frame 32 described above, an elastic deformable body 60 attached to the sealing frame 32, and a sealing body 131.
[0049] The elastic deformable body 60 is attached to the surface of the seal frame body 33 facing the furnace wall 100. The elastic deformable body 60 is, for example, a brush formed by numerous tufts of bristles. The brush as the elastic deformable body 60 can elastically deform so that the tufts of bristles separate to follow the irregularities on the surface of the furnace wall 100. The seal body 131 is pressed against the furnace wall 100 from the inside by the elastic deformable body 60. By being pressed against the elastic deformable body 60, the seal body 131 also deforms and becomes conforming to the irregularities on the surface of the furnace wall 100.
[0050] In addition to the brush mentioned above, porous materials such as urethane foam can also be used as the elastic deformable body 60.
[0051] As shown in Figure 5, the seal body 131 is annular in shape as a whole and is divided into an inner circumferential region and an outer circumferential region. The inner circumferential region is the contact region 71, which comes into contact with the furnace wall 100 when the wall-traveling device 1 moves along the furnace wall 100. On the other hand, the outer circumferential region of the contact region 71 is the non-contact region 72, which does not come into contact with the furnace wall 100.
[0052] In the contact region 71, sealing performance by the seal body 131 is required, while in the non-contact region 72, sealing performance is not required, and conformability to the furnace wall 100 is prioritized. Therefore, multiple holes 73 are formed in the non-contact region 72. As shown in Figure 6, these holes 73 are arranged regularly at equal intervals from each other.
[0053] More specifically, the holes 73 form a row containing multiple holes 73 arranged at intervals in the first direction D1. Multiple such rows are arranged at intervals in the second direction D2, which is perpendicular to the first direction D1. The positions of the holes 73 in the first direction D1 differ between pairs of adjacent rows in the second direction D2. As a result, the multiple holes 73 are arranged to form a hexagonal shape. Consequently, the non-contact region 72 of the seal body 131 is more easily stretched than the contact region 71.
[0054] (Effects and Benefits) According to the above configuration, multiple holes 73 are formed in the non-contact region 72 of the sealing member 130. Furthermore, these holes 73 are arranged in a hexagonal shape as described above. This makes it easier for the sealing body 131 to stretch in the non-contact region 72. Therefore, when the sealing body 131 is pressed against the furnace wall 100 by the elastic deformable body 60, the non-contact region 72 stretches preferentially. As a result, the contact region 71 on the inner circumference side deforms without bearing excessive tensile or compressive forces due to following the irregularities of the furnace wall 100. This allows the contact region 71 to adhere more strongly to the surface of the furnace wall 100, further improving the sealing performance of the sealing member 130. Therefore, the running performance of the wall-traveling device 1 can be further enhanced.
[0055] (modified version) The second embodiment of this disclosure has been described above. It is possible to make various changes and modifications to the above configuration without departing from the gist of this disclosure.
[0056] For example, in the second embodiment described above, an example was described in which a plurality of holes 73 are arranged at equal intervals to form a regular hexagonal shape. However, as shown in Figure 7, it is possible to set the spacing between the holes 73 in the first direction D1 to be larger than the spacing between the holes 73 in the second direction D2. In this case, the elasticity in the second direction D2 can be made greater than the elasticity in the first direction D1. In other words, the seal body 131 can be made anisotropic in the direction of expansion and contraction. It is conceivable to change the arrangement of the holes 73 in this way depending on the part of the seal body 131. Conversely, it is also possible to set the spacing between the holes 73 in the first direction D1 to be smaller than the spacing between the holes 73 in the second direction D2. In this case, the elasticity in the first direction D1 can be made greater than the elasticity in the second direction D2. It is also possible to adopt a configuration in which these holes 73 are arranged in a grid pattern with intervals in the first direction D1 and the second direction D2.
[0057] Furthermore, instead of the holes 73, it is also possible to form notches 173 in the seal body 231 as shown in Figures 8 and 9. As shown in Figure 9, each notch 173 is V-shaped. As a result, a triangular flap portion 174 is formed on the inside of the notch 173. This flap portion 174 is convex in the direction toward the opening 13 of the vacuum chamber 10 (i.e., toward the inner circumference).
[0058] This configuration allows the flap portion 174 to separate from other parts and more easily contact the surface of the furnace wall 100. As a result, the overall contact area of the seal body 231 with the furnace wall 100 can be increased. Consequently, the sealing performance of the seal body 231 is improved, and the running performance of the wall-mounted device 1 can be further enhanced.
[0059] Furthermore, as a modification common to each of the above embodiments, the configuration shown in Figure 10 or Figure 11 can be adopted. In the example in Figure 10, the seal body 331 has a rectangular annular shape. In the example in Figure 11, the seal body 431 has an elliptical annular shape. When it has an annular shape as in each of the above embodiments, it is advantageous in that a constant sealing performance can be maintained regardless of the direction of travel of the wall-traveling device 1. On the other hand, depending on the surface condition of the furnace wall 100 and the design and specifications, the configurations shown in Figures 10 and 11 can be adopted.
[0060] Furthermore, the elastic deformable body 60 described in the second embodiment can also be applied in combination with the wall-mounted travel device 1 according to the first embodiment. In other words, the pressing force by the elastic deformable body 60 can be further improved when the inside of the seal body 31 is pressurized.
[0061] <Note> The wall-climbing device 1 described in each embodiment can be understood, for example, as follows.
[0062] (1) The wall-traveling device 1 according to the first embodiment comprises a vacuum chamber 10 having an opening 13 facing the furnace wall 100, a drive unit 20 for moving the vacuum chamber 10 along the furnace wall 100, an annular sealing member 30 arranged to extend outward from the edge of the opening 13, and a frame 40 for supporting and fixing the drive unit 20 to the vacuum chamber 10, wherein the vacuum chamber 10, the drive unit 20, the sealing member 30, and the frame 40 are detachably connected to each other.
[0063] With the above configuration, the device can be disassembled into the vacuum chamber 10, drive unit 20, sealing member 30, and frame 40, transported to the work site, and then easily reassembled.
[0064] (2) The wall-mounted traveling device 1 according to the second embodiment is the wall-mounted traveling device 1 of (1), wherein the frame 40 has a pair of first members 41 that extend in the direction of movement by the drive unit 20 and are spaced apart in a direction intersecting the direction of movement, and a pair of second members 42 that connect the pair of first members 41 and are spaced apart in the direction of movement.
[0065] According to the above configuration, the rectangular frame 40 can be disassembled into a first member 41 and a second member 42. This makes it even easier to load and unload the equipment.
[0066] (3) The wall-mounted traveling device 1 according to the third embodiment is the wall-mounted traveling device 1 of (1) or (2), wherein the frame 40 has a plurality of weight-reducing holes 43 formed therein.
[0067] According to the above configuration, the weight of the device can be reduced by the amount of the weight-reducing holes 43 that are formed.
[0068] (4) The fourth embodiment of the wall-mounted traveling device 1 is a wall-mounted traveling device 1 according to any one embodiment of (1) to (3), wherein the vacuum chamber 10 has a pair of chamber side walls 14 extending in the direction of movement of the drive unit 20, and further comprises a blast mechanism 50 having a hollow rod 51 inserted through through holes 15 formed in each of the pair of chamber side walls 14 and provided with a nozzle 55 for spraying blast material onto the furnace wall 100 through the opening 13, an air cylinder 53 for moving the hollow rod 51 back and forth along the direction connecting the pair of through holes 15, and a seal ring 54 provided between the outer circumferential surface of the hollow rod 51 and the inner circumferential surface of the through holes 15.
[0069] With the above configuration, since a seal ring 54 is provided between the hollow rod 51 and the inner circumferential surface of the through hole 15, the area requiring sealing can be kept small. This suppresses wear of the seal ring 54 and prevents leakage of the blasting material.
[0070] (5) The wall-mounted traveling device 1 according to the fifth embodiment is the wall-mounted traveling device 1 of (4), wherein the blast mechanism 50 is detachably coupled to the vacuum chamber 10.
[0071] With the above configuration, the blasting mechanism 50 can be removed from the vacuum chamber 10, making it possible to transport the equipment in and out more easily and smoothly. [Explanation of Symbols]
[0072] 1…Wall-climbing device 10…Vacuum Chamber 11…Main room 12…Antechamber 13…Opening 14… Chamber sidewall 15…Through hole 16...Support guide part 20…Drive unit 21...Wheel 30,130…Sealing material 31,131,231,331,431… Sticker body 32... Sticker frame 33… Sticker frame body 34…Cylindrical section 35…Support rod 36…O-ring 37… Biasing member 40...frames 41...First component 42...Second component 43...Weight-reducing holes 44... Chamber fixing member 50...Blast mechanism 51…Hollow rod 52…Support member 53... Air cylinder 54... Seal ring 55… Nozzle 60...Elastic deformation body 71…Contact area 72…Non-contact area 73...hole 100...furnace wall 101…Wall pipe 102...Connection part 173...cut 174...Flap section D1…first direction D2…Second direction O…Axis line
Claims
1. A vacuum chamber having an opening facing the wall, A drive unit for moving the vacuum chamber along the wall surface, An annular sealing member is arranged to extend outward from the edge of the opening, A frame that supports and fixes the drive unit to the vacuum chamber, Equipped with, The vacuum chamber has a pair of chamber side walls extending in the direction of movement of the drive unit, A hollow rod is inserted through through holes formed in each of the side walls of the pair of chambers, and is provided with a nozzle for spraying blasting material onto the wall surface through the opening, An air cylinder that moves the hollow rod back and forth along the direction connecting the pair of through holes, A seal ring is provided between the outer circumferential surface of the hollow rod and the inner circumferential surface of the through hole, A wall-climbing device further equipped with a blast mechanism having the following features.
2. The wall-mounted device according to claim 1, wherein the blast mechanism is detachably coupled to the vacuum chamber.
3. The aforementioned frame is A pair of first members extending in the direction of movement by the drive unit and spaced apart in a direction intersecting the direction of movement, A pair of second members are connected to the pair of first members and are arranged at intervals in the direction of movement, A wall-mounted traveling device according to claim 1 or 2, having the following features.
4. The wall-mounted traveling device according to any one of claims 1 to 3, wherein the frame has a plurality of weight-reducing holes formed therein.
Citation Information
Patent Citations
Wall adsorption device
JP2836947B2