Vehicle testing apparatus and method for controlling the operation of the vehicle testing apparatus
The vehicle testing apparatus uses a displacement sensor to directly measure tire turning angles, eliminating the need for preparation and enhancing accuracy by synchronizing the roller rotation with the tire turning angle, addressing the inefficiencies and inaccuracies of conventional methods.
Patent Information
- Authority / Receiving Office
- JP · JP
- Patent Type
- Patents
- Current Assignee / Owner
- Filing Date
- 2023-01-12
- Publication Date
- 2026-03-16
AI Technical Summary
Conventional vehicle testing equipment, such as chassis dynamometers, require time-consuming preparation of new steering angle conversion tables for each vehicle and have low accuracy in recognizing tire turning angles.
The vehicle testing apparatus includes a roller, a roller rotation mechanism, and a displacement sensor that directly detects the tire turning angle using a displacement sensor to measure the angular displacement, eliminating the need for prior preparation and improving accuracy.
The apparatus accurately determines the tire turning angle without requiring new information for each vehicle, ensuring precise synchronization between the roller and tire, thus maintaining a constant positional relationship during testing.
Smart Images

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Abstract
Description
Technical Field
[0001] The present disclosure relates to a vehicle test device such as a chassis dynamometer used for various driving tests of a vehicle, and a method for controlling the operation of the vehicle test device.
Background Art
[0002] A chassis dynamometer, which is one of vehicle test devices, has conventionally been used when conducting driving tests on vehicles (automobiles) and includes a roller device as a main component.
[0003] In order to conduct various driving tests associated with the steering operation of a vehicle, it is necessary to perform a roller turning operation to turn the roller so as to conform to the turning motion of the tire. Therefore, the chassis dynamometer further has a turning mechanism that executes the roller turning operation. As a conventional chassis dynamometer having a turning mechanism, for example, there is a chassis dynamometer disclosed in Patent Document 1.
[0004] That is, a roller turning operation is required to realize a control method for causing the roller devices for the left and right tires to follow the steering angle of the tire by the steering operation. The above control method can be applied to autonomous driving and ADAS simulation driving tests. Note that "ADAS (Advanced Driver Assistance System)" means "advanced driving system", and is a system that detects and avoids the possibility of accidents in advance.
[0005] To conduct various driving tests associated with the steering operation of a vehicle as described above, a conventional chassis dynamometer further includes a roller turning mechanism that executes the roller turning operation. The chassis dynamometer disclosed in Patent Document 1 described above includes a roller turning mechanism.
Prior Art Documents
Patent Documents
[0006]
Patent Document 1
[0007] However, conventional vehicle testing equipment, such as chassis dynamometers, indirectly recognized the tire steering angle (tire turning angle) by referring to a steering angle conversion table based on steering angle information (indicating "steering angle") obtained from an encoder attached to the vehicle's steering wheel. Generally, the steering angle conversion table contains multiple types of angle pairs, representing multiple types of tire turning angles in a format corresponding to multiple types of steering angles.
[0008] Because the contents of the steering angle conversion table differ for each vehicle, a new steering angle conversion table for the vehicle being tested had to be prepared each time the vehicle being tested was changed, which presented a problem as it required considerable time and effort for preparation.
[0009] In addition, conventional vehicle testing equipment, such as chassis dynamometers, has the problem of low accuracy in recognizing the tire turning angle because it indirectly determines the tire turning angle based on the steering angle.
[0010] This disclosure was made to solve the above-mentioned problems, and aims to provide a vehicle testing device that eliminates the need for prior preparation regarding the tire cutting angle and can accurately recognize the tire cutting angle. [Means for solving the problem]
[0011] The vehicle testing apparatus according to this disclosure comprises a roller on which the tire of a vehicle is placed, a roller rotation mechanism that performs a roller rotation operation to rotate an object to be rotated including the roller, and a displacement sensor that detects an angular displacement amount related to the tire cutting angle, which is the angle of the tire with respect to the reference direction, with the measurement target area of the tire as the detection target, and obtains angular measurement information. [Effects of the Invention]
[0012] Since the displacement sensor in the vehicle testing apparatus of this disclosure detects a measurement target area provided on the tire, it is possible to accurately determine the angular displacement amount related to the tire cutting angle.
[0013] In addition, the vehicle testing apparatus of this disclosure detects a measurement target area provided on the tire, so even if the vehicle being tested is changed, there is no need to prepare new information regarding the tire cutting angle of the vehicle in advance.
[0014] Therefore, the vehicle testing apparatus of this disclosure eliminates the need for prior preparation regarding the tire cutting angle and can accurately recognize the amount of angular displacement. [Brief explanation of the drawing]
[0015] [Figure 1] This is a schematic perspective view showing the configuration of the chassis dynamometer of Embodiment 1 after the vehicle has been mounted. [Figure 2] This is a schematic diagram illustrating the displacement sensor and its surroundings in the chassis dynamometer of Embodiment 1. [Figure 3] This is an explanatory diagram schematically showing the AA section of Figure 2. [Figure 4] This is a schematic diagram illustrating the configuration of a roller rotation mechanism. [Figure 5] This is a schematic diagram illustrating the contents of the distance measurement area provided on a tire. [Figure 6] This is a flowchart showing the method for acquiring angle measurement information using the displacement sensor in Embodiment 1. [Figure 7] This is a schematic diagram illustrating the drive system of the swing motor in the chassis dynamometer of Embodiment 1. [Figure 8] This flowchart shows the processing procedure for the rotation control method of the roller rotation mechanism in Embodiment 1. [Figure 9] This is a schematic diagram illustrating the displacement sensor and its surroundings in the chassis dynamometer of Embodiment 2. [Figure 10] It is a flowchart showing a method for acquiring angular measurement information by the displacement sensor of Embodiment 2. [Figure 11] It is an explanatory diagram schematically showing the drive system of the rotating motor in the chassis dynamometer of Embodiment 2. [Figure 12] It is a flowchart showing the processing procedure of the turning control method of the roller turning mechanism in Embodiment 2. [Figure 13] It is an explanatory diagram schematically showing the planar configuration of the chassis dynamometer of Embodiment 3. [Figure 14] It is a front view showing the structure of the lateral movement mechanism of Embodiment 3. <000009On the floor surface 50, a rectangular image simulator 62 is provided in front of the vehicle 60 (+Y direction), with the X direction as the longitudinal direction and the Z direction as the short direction. The image simulator 62, which is a simulation auxiliary member, has a display function that displays the entire view that can be visually recognized from the vehicle 60.
[0019] Vehicle 60 may also have external sensors (not shown). Possible external sensors include radar and LiDAR used in corner sensors, and side cameras (side electronic mirrors).
[0020] The chassis dynamometer 1 performs a driving test on the vehicle 60, using angle measurement information of the vehicle 60's tires 6 and an image simulator 62 as needed, and receiving information from the vehicle 60's external sensors as needed. The driving test includes a tire turning operation in which the vehicle 60's tires 6 are turned, and a roller turning operation in which the roller pair 20 is turned in conjunction with the tire turning operation.
[0021] (Regarding the terminology definitions for Vehicle 60) In this specification, the tires 6 of a vehicle 60 are classified into Type 1 tires and Type 2 tires. In the embodiments described below, with respect to the four tires 6 of the vehicle 60, the front tires are defined as Type 1 tires and the rear tires are defined as Type 2 tires.
[0022] Therefore, the first-class tire includes the first-class left tire and the first-class right tire, which are positioned on the left and right sides, with the front wheel tire 6L being the first-class left tire and the front wheel tire 6R being the first-class right tire.
[0023] Similarly, the Type 2 tires include a Type 2 left tire and a Type 2 right tire, with the rear wheel tire 6L being the Type 2 left tire and the rear wheel tire 6R being the Type 2 right tire.
[0024] The four rollers are classified into four types: the Type 1 left roller, which supports the front left tire (Type 1 left tire); the Type 1 right roller, which supports the front right tire (Type 1 right tire); the Type 2 left roller, which supports the rear left tire (Type 2 left tire); and the Type 2 right roller, which supports the rear right tire (Type 2 right tire).
[0025] (Structure of the feature section) Figure 2 is a schematic diagram illustrating the displacement sensor 7 and its surroundings in the chassis dynamometer 1 of Embodiment 1. The figure shows the XYZ Cartesian coordinate system. The roller rotation mechanism 3L (left-side rotation mechanism) having a turntable 32L performs a left-side roller rotation operation, using a pair of rollers 20 (front roller 20F + rear roller 20B), which are the first type left rollers, as the object to be rotated to the left, and rotating the object to be rotated to the left along the roller rotation direction R2. The turntable 32L rotates along the roller rotation direction R2 during the left-side roller rotation operation.
[0026] Similarly, the roller rotation mechanism 3R (right-side rotation mechanism) having a turntable 32R performs a right-side roller rotation operation, using a pair of rollers 20 (front roller 20F + rear roller 20B) which are first-type right-side rollers as the object to be rotated to the right, and rotating the object to be rotated to the right along the roller rotation direction R2. The turntable 32R rotates along the roller rotation direction R2 during the right-side roller rotation operation.
[0027] Figure 2 shows a state where tire 6L, which is a Type 1 left tire, is placed on the Type 1 left roller, and tire 6R, which is a Type 1 right tire, is placed on the Type 1 right roller.
[0028] The left-side displacement sensor, displacement sensor 7L, detects the tire steering angle, which is the angle (steering angle) of tire 6L with respect to the fixed reference direction (forward / backward direction; Y direction), targeting the distance measurement area 90 of tire 6L (described later), and obtains angle measurement information S7L. The angle measurement information S7L represents the tire steering angle detected by displacement sensor 7L as the amount of angular displacement. The tire angle detection range 37L indicates the detection range by displacement sensor 7L.
[0029] Similarly, the displacement sensor 7R, which is a right-side displacement sensor, detects the distance measurement area 90 on the tire 6R and detects the tire cutting angle, which is the angle of the tire 6R with respect to the fixed reference direction, thereby obtaining angle measurement information S7R. The angle measurement information S7R shows the tire cutting angle detected by the displacement sensor 7R as the amount of angular displacement. The tire angle detection range 37R indicates the detection range by the displacement sensor 7R.
[0030] In Embodiment 1, the fixed reference direction of the tire 6 does not change due to the roller rotation operation. Thus, in Embodiment 1, a fixed reference direction is adopted as the reference direction for the tire cutting angle.
[0031] Displacement sensor 7L is fixedly positioned in the external area of the turntable 32L, and displacement sensor 7R is fixedly positioned in the external area of the turntable 32R. In other words, displacement sensor 7L is fixedly positioned in a location that does not move when the left-side roller rotation operation is performed by the left-side rotation mechanism, and therefore is not included in the object rotated to the left. Similarly, displacement sensor 7R is fixedly positioned in a location that does not move when the right-side roller rotation operation is performed by the right-side rotation mechanism, and therefore is not included in the object rotated to the right.
[0032] Figure 3 is a schematic explanatory diagram showing the AA cross-section of Figure 2. The XYZ Cartesian coordinate system is shown in Figure 3. As shown in the figure, tire 6 (tire 6L) has a distance measurement area 90 at its bottom as the measurement target area, and multiple measurement points 9 are provided within the distance measurement area 90 along the linear direction (Y direction in Figure 3). The multiple measurement points 9 have features that can be recognized by the displacement sensor 7. Various shapes can be considered as features that can be recognized by the displacement sensor 7, such as protrusions.
[0033] The displacement sensor 7 (displacement sensor 7L) has a distance detection function that detects multiple (sensor-tire distance) measurements from the displacement sensor 7 (detection point) to each of the multiple measurement points 9 and obtains distance information.
[0034] Figure 4 is a schematic diagram illustrating the configuration of the roller rotation mechanism 3. The roller rotation mechanism 3 shown in this figure has a common structure for both the left rotation mechanism (roller rotation mechanism 3L) and the right rotation mechanism (roller rotation mechanism 3R).
[0035] The roller slewing mechanism 3 mainly includes a slewing structure 31 (roller device 2), a slewing bearing 34, a base 36, and a slewing motor 42. The slewing structure 31 includes a slewing platform 32 and a slewing bed 35 and is integrated with the roller device 2 which has a pair of rollers 20.
[0036] The slewing motor 42 is a geared motor with speed control. A gear is attached to the tip of the slewing motor 42 and engages with a gear (not shown) attached to the outer circumference of the base 36. Therefore, the rotation of the slewing motor 42 can cause the slewing bed 35 to rotate.
[0037] The slewing bearing 34 supports the slewing bed 35 so that it can rotate, and the slewing bed 35 is rotated by the power of the slewing motor 42 with the center of the slewing bearing 34 as the pivot point. As the slewing bed 35 rotates, the slewing structure 31 rotates. Thus, the roller slewing mechanism 3 has a slewing structure 31 that is rotated by the slewing motor 42.
[0038] Hereinafter, when referring to displacement sensors 7L and 7R collectively, they will simply be called "displacement sensor 7," and when referring to angle measurement information S7L and S7R collectively, they will simply be called "angle measurement information S7."
[0039] Figure 5 is a schematic diagram illustrating the contents of the distance measurement area 90 (measurement target area) provided on the tire 6. As shown in the figure, eight measurement points 91 to 98 are provided as multiple measurement points 9 within the distance measurement area 90. Eight measurement points 91 to 98 are just one example of multiple measurement points, and of course, the number of measurement points is not limited to eight.
[0040] Figure 6 is a flowchart showing the method for acquiring angle measurement information S7 by the displacement sensor 7. The acquisition of angle measurement information S7 will be explained below with reference to Figures 5 and 6.
[0041] First, in step ST1, the measurement point coordinate calculation process is performed. The measurement point coordinate calculation process includes the following sub-steps ST1-1 and ST1-2.
[0042] Step ST1-1 is a sub-step in which the distance from the displacement sensor 7 to each of the measurement points 91 to 98 is obtained as the measured distance L91 to L98. The displacement sensor 7 detects the distance from the displacement sensor 7 to each of the measurement points 91 to 98 and obtains the measured distance L91 to L98. In this way, the displacement sensor 7 has a distance detection function that obtains multiple measured distances (measured distances L91 to L98) from the displacement sensor 7 to each of the multiple measurement points (measurement points 91 to 98).
[0043] Step ST1-2 is a sub-step that "obtains the coordinate positions of measurement points 91-98 on the horizontal plane (XY plane) from the measurement distance L91-L98 as measurement coordinates C91-C98."
[0044] In this way, by executing the measurement point coordinate calculation process (ST1) which includes partial steps ST1-1 and ST1-2, the measurement coordinates C91 to C98 of multiple measurement points, which are measurement points 91 to 98, can be obtained as multiple measurement coordinates.
[0045] Next, in step ST2, based on the measurement coordinates C91 to C98 obtained in step ST1, each representing a coordinate position, a linear regression line, which is the tire approximation line, is determined. This tire approximation line becomes the line indicating the direction of tire 6.
[0046] Subsequently, in step ST3, the tire cutting angle is obtained from the angle formed between the pre-prepared reference direction and the approximate straight line for the tire. In Embodiment 1, a fixed reference direction is adopted, which is the straight-ahead direction (Y direction) of the vehicle 60, etc.
[0047] Then, in step ST4, the displacement sensor 7 outputs angle measurement information S7, which indicates the tire cutting angle calculated in step ST3. In other words, the angle measurement information S7 indicates the tire cutting angle as an angular displacement.
[0048] Thus, the chassis dynamometer 1 of Embodiment 1 can use a displacement sensor 7 with a distance detection function to detect a distance measurement area 90 (measurement target area) provided on the tire 6 and determine the tire cutting angle, which is the angular displacement.
[0049] Figure 7 is a schematic diagram illustrating the drive system of the swing motor 42 in the chassis dynamometer 1 of Embodiment 1.
[0050] As shown in the figure, the chassis dynamometer 1 further includes a controller 15 which is a roller rotation control unit, a motor drive device 19, and an encoder 55. The rotation motor 42 shown in Figure 7 is a motor used for the roller rotation mechanisms 3L and 3R, respectively.
[0051] As shown in Figure 7, the controller 15 receives angle measurement information S7 from the displacement sensor 7 and determines a steering angle that matches the tire turning angle indicated by the angle measurement information S7. The controller 15 then outputs steering angle instruction information SG to the motor drive device 19, which instructs the motor drive device 19 to perform a roller rotation operation at a rotation angle that matches the steering angle instructed by the steering angle instruction information SG. The motor drive device 19 also receives encoder information S55 from the encoder 55 as a feedback signal. The encoder information S55 includes the measured value of the rotation angle of the rotation structure 31 relative to the reference direction.
[0052] Figure 8 is a flowchart showing the processing procedure for the rotation control method of the roller rotation mechanism 3, which is performed under the control of the controller 15 in the drive system shown in Figure 7. In Embodiment 1, the rotation control method of the roller rotation mechanism 3 shown in Figure 8 is shown as the operation control method of the vehicle test device.
[0053] Referring to the same figure, in step ST11, angle measurement information S7 is received from the displacement sensor 7, which is a fixed displacement sensor. In step ST12, The steering angle that matches the tire turning angle indicated by the angle measurement information S7 is determined. If the angle measurement information S7 indicates a tire turning angle other than "0", it means that the tire 6 has turned due to the steering process on the vehicle 60.
[0054] Then, step ST1 3 In this process, the controller 15 outputs steering angle instruction information SG, which indicates the steering angle determined in step ST11, to the motor drive device 19.
[0055] And then, step ST1 4 In this configuration, the motor drive device 19 outputs a drive control signal S19 to the swivel motor 42, thereby causing the roller swivel mechanism 3 to perform a roller swivel operation.
[0056] In this case, the roller rotation operation by the roller rotation mechanism 3 is performed so that the rotation structure 31 rotates at a rotation angle that matches the steering angle indicated by the steering angle instruction information SG. Therefore, the rotation angle of the rotation structure 31 when the roller rotation operation of Embodiment 1 is performed is an absolute rotation angle from a fixed reference direction.
[0057] As described above, the controller 15, which is the roller rotation control unit, executes rotation control processing using the rotation control method shown in Figure 8. This rotation control processing causes the roller rotation mechanism 3 to perform a roller rotation operation so that the positional relationship between the roller pair 20 and the tire 6 remains constant without any angular deviation.
[0058] For example, if the tire 6 is turned at a tire turning angle A6 in conjunction with the steering operation of the vehicle 60, the turning structure 31 is turned at the same absolute turning angle as the tire turning angle A6 indicated by the angle measurement information S7, thereby maintaining the positional relationship between the roller pair 20 and the tire 6 at a constant level, just as it was before the occurrence of the tire turning angle A6. Note that the tire turning angle A6 includes the turning direction.
[0059] Specifically, the roller rotation operation is performed such that the aforementioned approximate straight line for the tire 6 always coincides with the rotation reference direction DK set for the roller pair 20. The rotation reference direction DK could be the opposing direction between the front roller 20F and the rear roller 20B within the turntable 32, as shown in Figure 2.
[0060] In the chassis dynamometer 1 of Embodiment 1, the displacement sensor 7 (displacement sensor 7L + displacement sensor 7R) detects the distance measurement area 90 (measurement target area) provided on the tire 6, so the tire cutting angle with respect to the fixed reference direction (Y direction) can be accurately determined as the amount of angular displacement.
[0061] In addition, since the chassis dynamometer 1 of Embodiment 1 detects the distance measurement area 90 provided on the tire 6, even if the vehicle 60 being tested is changed, there is no need to prepare new information in advance regarding the tire turning angle of the changed vehicle 60.
[0062] The only necessary process is to set a distance measurement area 90 in which the distance detection function of the displacement sensor 7 can be used for the tires 6 of the modified vehicle 60, and information regarding the tire cutting angle, such as the steering angle conversion table used in the past, is not required. Therefore, the chassis dynamometer 1 of Embodiment 1 is not restricted or limited by the type of vehicle 60 being tested.
[0063] Thus, the chassis dynamometer 1 of Embodiment 1 eliminates the need for prior preparation regarding the tire cutting angle and can accurately recognize the tire cutting angle as an angular displacement.
[0064] In the chassis dynamometer 1 of Embodiment 1, the displacement sensor 7, which is a fixed displacement sensor, is fixedly positioned outside the turntable 32, which is a position that does not move during the roller turning operation. Therefore, the tire turning angle can be directly recognized from the angle measurement information S7.
[0065] In the first embodiment, the chassis dynamometer 1, through rotation control processing by the controller 15, which is a roller rotation control unit, can cause the roller rotation mechanism 3 to execute a roller rotation operation that is precisely synchronized with the tire cutting angle (angle displacement) so that the positional relationship between the roller pair 20 and the tire 6 remains constant without angular deviation, based on the angle measurement information S7 obtained by the displacement sensor 7.
[0066] Therefore, the chassis dynamometer 1 of Embodiment 1 can cause the roller rotation mechanism 3 to perform a roller rotation operation that precisely rotates the roller pair 20 at an (absolute) rotation angle that matches the tire cutting angle indicated by the angle measurement information S7, through rotation control processing by the controller 15.
[0067] The chassis dynamometer 1 of Embodiment 1 performs the method for acquiring angle measurement information S7 shown in Figure 6 as an angular displacement calculation process. The method for acquiring angle measurement information S7 includes the steps ST1 to ST4 described above.
[0068] The chassis dynamometer 1 of Embodiment 1 can accurately determine the tire cutting angle as an angular displacement by having the displacement sensor 7, which has the distance detection function described above, perform the angular displacement calculation process (acquisition process of angle measurement information S7) shown in Figure 6.
[0069] Furthermore, since the displacement sensor 7 has a distance detection function, it can measure the distance to the tire 6, which has a distance measurement area 90, without performing any special calculations.
[0070] As shown in Figure 8, the chassis dynamometer 1 of Embodiment 1 executes steps ST11 to ST14 as a rotation control process (operation control method for the vehicle testing device) for the roller rotation mechanism 3. Therefore, when testing a vehicle 60 that involves a tire rotation operation to rotate the tires 6, the positional relationship between the roller pair 20 and the tires 6 is always kept constant without angular deviation, allowing for accurate testing of the vehicle 60.
[0071] In the chassis dynamometer 1 of Embodiment 1, the displacement sensor 7 performs steps ST1 to ST4 shown in Figure 6, and the angle measurement information S7 shows the basic configuration indicating the tire cutting angle. However, the following modified configurations are also possible.
[0072] In the deformation mode, the processing performed by the displacement sensor 7 is limited to only step ST1-1, a sub-step of step ST1. In this case, the angle measurement information S7 indicates the measured distance L91 to L98.
[0073] In the modified embodiment, the controller 15, based on the measurement distances L91 to L98 indicated by the angle measurement information S7, performs the partial steps ST1-2 and ST2 to ST4 of step ST1 shown in Figure 6 to determine the tire cutting angle, and then performs steps ST12 and ST13 shown in Figure 8.
[0074] Thus, as a variation of Embodiment 1, a configuration is also conceivable in which the processing content of the displacement sensor 7 is kept to the bare minimum and the functions of the controller 15 are expanded.
[0075] <Embodiment 2> Figure 9 is a schematic diagram illustrating the displacement sensor 8 and its surroundings in the chassis dynamometer 1B of Embodiment 2. The figure shows the XYZ Cartesian coordinate system. In Embodiment 2, the chassis dynamometer 1B is used as the vehicle testing device.
[0076] Except for the fact that displacement sensor 7 is replaced by displacement sensor 8, and that controller 15 is changed to controller 15B as will be described later, the chassis dynamometer 1B of Embodiment 2 has the same configuration as the chassis dynamometer 1 of Embodiment 1.
[0077] In the following description, components identical to those of the chassis dynamometer 1 in Embodiment 1 will be given the same reference numerals, and their descriptions will be omitted as appropriate. The description will focus on the distinctive features of the chassis dynamometer 1B in Embodiment 2.
[0078] Figure 9 shows a state similar to Embodiment 1, where tire 6L, which is a Type 1 left tire, is placed on the Type 1 left roller, and tire 6R, which is a Type 1 right tire, is placed on the Type 1 right roller.
[0079] In the chassis dynamometer 1B of Embodiment 2, as in Embodiment 1, distance measurement areas 90 are provided as measurement target areas for each of the tires 6L and 6R.
[0080] The left-side displacement sensor, displacement sensor 8L, detects the distance measurement area 90 on tire 6L and detects the amount of angular displacement between the roller pair 20 (front roller 20F + rear roller 20B), which are the first-type left rollers, and tire 6L, thereby obtaining angle measurement information S8L indicating the amount of angular displacement between the roller and tire. The angle measurement information S8L shows the amount of angular displacement between the roller and tire detected by displacement sensor 8L. The tire angle detection range 38L indicates the detection range by displacement sensor 8L.
[0081] Similarly, the displacement sensor 8R, which is a right-side displacement sensor, detects the distance measurement area 90 on the tire 6R, detecting the amount of angular displacement between the roller pair 20, which is the first type right roller, and the tire 6R, and obtains angle measurement information S8R indicating the amount of angular displacement between the roller and the tire. The angle measurement information S8R shows the amount of angular displacement between the roller and the tire detected by the displacement sensor 8R. The tire angle detection range 38R indicates the detection range by the displacement sensor 8R.
[0082] Displacement sensor 8L is positioned on the turntable 32L, and displacement sensor 8R is positioned on the turntable 32R. Specifically, displacement sensor 8L rotates with the pair of rollers 20 that become the first type left roller due to the left-side roller rotation operation by the roller rotation mechanism 3L (left-side rotation mechanism), and displacement sensor 8R rotates with the pair of rollers 20 that become the first type right roller due to the right-side roller rotation operation by the roller rotation mechanism 3R (right-side rotation mechanism).
[0083] Therefore, the left-side rotating object of the roller rotation mechanism 3L includes the first-type left roller and the displacement sensor 8L, and the right-side rotating object of the roller rotation mechanism 3R includes the first-type right roller and the displacement sensor 8R.
[0084] Thus, in the chassis dynamometer 1B of Embodiment 2, the left-side rotating object includes a first-type left roller and a displacement sensor 8L, and the right-side rotating object includes a first-type right roller and a displacement sensor 8R.
[0085] The displacement sensor 8L has a distance detection function that detects multiple measurement distances from the displacement sensor 8L (detection point) to each of the multiple measurement points 9 provided within the distance measurement area 90 of the tire 6L and obtains distance information.
[0086] Similarly, the displacement sensor 8R has a distance detection function that detects multiple measurement distances from the displacement sensor 8R (detection point) to each of the multiple measurement points 9 provided within the distance measurement area 90 of the tire 6R and obtains distance information.
[0087] Hereinafter, when referring to displacement sensors 8L and 8R collectively, they will simply be called "displacement sensor 8," and when referring to angle measurement information S8L and S8R collectively, they will simply be called "angle measurement information S8."
[0088] Figure 10 is a flowchart showing the method for acquiring angle measurement information S8 by the displacement sensor 8. Note that the distance measurement area 90 provided on the tire 6 is the same as in Embodiment 1, as shown in Figure 5 This is the region shown in the figure below.5 The acquisition of angle measurement information S8 will be explained with reference to Figure 10.
[0089] First, in step ST21, the measurement point coordinate calculation process is performed. The measurement point coordinate calculation process includes the following sub-steps ST21-1 and ST21-2.
[0090] Step ST21-1 is a sub-step in which the distance from the displacement sensor 8 to each of the measurement points 91 to 98 is obtained as the measured distance L91 to L98. The displacement sensor 8 detects the distance to the measurement points 91 to 98 and obtains the measured distance L91 to L98. In this way, the displacement sensor 8 has a distance detection function that detects multiple measured distances (measured distances L91 to L98) to multiple measurement points (measured points 91 to 98). The distance information obtained from the displacement sensor 8 indicates the measured distance L91 to L98.
[0091] Step ST21-2 is a sub-step that "obtains the coordinate positions of measurement points 91-98 in the XY plane from the measurement distance L91-L98 as measurement coordinates C91-C98."
[0092] In this way, by executing the measurement point coordinate calculation process (ST21) which includes partial steps ST21-1 and ST21-2, the measurement coordinates C91 to C98 of multiple measurement points, which are measurement points 91 to 98, can be obtained as multiple measurement coordinates.
[0093] Next, in step ST22, based on the measurement coordinates C91 to C98, each representing a coordinate position obtained in step ST21, a linear regression line, which is the tire approximation line, is determined. This tire approximation line becomes the line indicating the direction of tire 6.
[0094] Subsequently, in step ST23, the amount of angular displacement between the roller and the tire is obtained from the angle between the pre-prepared turning reference direction DK and the approximate straight line for the tire. In Figure 9, the turning reference direction DK is shown as the direction in which the front roller 20F and the rear roller 20B are positioned within the turntable 32 (the direction in which the front roller 20F and the rear roller 20B face each other).
[0095] Thus, the reference direction used in Embodiment 2 is the rotation reference direction DK, whose orientation changes with the rotation of the roller.
[0096] Then, in step ST24, the displacement sensor 8 outputs angle measurement information S8 indicating the amount of angular displacement between the roller and tire calculated in step ST23.
[0097] Thus, the chassis dynamometer 1B of the second embodiment uses a displacement sensor 8 with a distance detection function, and can calculate the angular displacement between the roller and the tire as the angular displacement amount by detecting the distance measurement area 90 (measurement target area) provided on the tire 6.
[0098] Figure 11 is a schematic diagram illustrating the drive system of the swing motor 42 in the chassis dynamometer 1B of Embodiment 2.
[0099] As shown in the figure, the chassis dynamometer 1B further includes a controller 15B which is a roller rotation control unit, a motor drive device 19, and an encoder 55. The rotation motor 42 shown in Figure 11 is a motor used for the roller rotation mechanisms 3L and 3R, respectively.
[0100] As shown in Figure 11, the controller 15B receives angle measurement information S8 from the displacement sensor 8 and determines a steering angle that matches the amount of angular displacement between the roller and tire indicated by the angle measurement information S8. The controller 15B then outputs steering angle instruction information SGB to the motor drive device 19, which instructs the determined steering angle. The motor drive device 19 outputs a drive control signal S19 to the slewing motor 42, which instructs the roller to rotate at a relative rotation angle that matches the steering angle instructed by the steering angle instruction information SGB. The relative rotation angle is the rotation angle from the current position (current rotation angle) of the roller slewing mechanism 3. The motor drive device 19 also receives encoder information S55 from the encoder 55 as a feedback signal. The encoder information S55 includes the absolute rotation angle of the slewing structure 31 before and after the execution of the roller rotation operation.
[0101] Figure 12 is a flowchart showing the processing procedure for the rotation control method of the roller rotation mechanism 3, which is performed under the control of the controller 15B in the drive system shown in Figure 11. In Embodiment 2, the rotation control method of the roller rotation mechanism 3 shown in Figure 12 is shown as the operation control method of the vehicle test device.
[0102] Referring to the same figure, in step ST31, angle measurement information S8 is received from the displacement sensor 8, which is a rotational displacement sensor. In step ST32, The steering angle that matches the amount of angular misalignment between the roller and tire indicated by the angle measurement information S8 is determined.
[0103] Then, step ST3 3 In this process, the controller 15B outputs steering angle instruction information SGB, which indicates the steering angle determined in step ST31, to the motor drive device 19.
[0104] And then, step ST3 4 In this configuration, the motor drive device 19 outputs a drive control signal S19 to the swivel motor 42, thereby causing the roller swivel mechanism 3 to perform a roller swivel operation.
[0105] In this case, the roller rotation operation by the roller rotation mechanism 3 is performed so that the rotation structure 31 rotates at a relative rotation angle that matches the steering angle indicated by the steering angle instruction information SGB. Therefore, the absolute rotation angle of the rotation structure 31 after the roller rotation operation is performed is determined by the most recent absolute rotation angle and relative rotation angle immediately before the roller rotation operation is performed. As described above, the rotation angle of the rotation structure 31 during the execution of the roller rotation operation in Embodiment 2 is the relative rotation angle based on the most recent rotation angle before the roller rotation operation is performed.
[0106] As described above, the controller 15B, which is the roller rotation control unit, executes rotation control processing using the rotation control method shown in Figure 12. This rotation control processing causes the roller rotation mechanism 3 to perform a roller rotation operation so that the positional relationship between the roller pair 20 and the tire 6 remains constant without any angular deviation.
[0107] For example, if a roller-tire angular misalignment amount X6 occurs between the tire 6 of the vehicle 60 and the roller pair 20 due to steering operation of the vehicle 60, the pivoting structure 31 is pivoted at the same relative pivot angle as the roller-tire angular misalignment amount X6 indicated by the angle measurement information S8. As a result, the positional relationship between the roller pair 20 and the tire 6 remains constant, maintaining the positional relationship before the occurrence of the roller-tire angular misalignment amount X6. Note that the roller-tire angular misalignment amount X6 includes the pivoting direction.
[0108] Specifically, the roller rotation motion is performed so that the approximate straight line for the tire 6 always coincides with the rotation reference direction DK set for the roller pair 20. In other words, the roller rotation motion is performed so that the angular misalignment between the roller and the tire becomes "0".
[0109] In the chassis dynamometer 1B of Embodiment 2, the displacement sensor 8 (displacement sensor 8L + displacement sensor 8R) detects the distance measurement area 90 (measurement target area) provided on the tire 6, so the amount of angular deviation between the roller and tire with respect to the turning reference direction DK can be accurately determined as the amount of angular displacement.
[0110] In addition, the chassis dynamometer 1B of Embodiment 2, like Embodiment 1, detects the distance measurement area 90 provided on the tire 6. Therefore, even if the vehicle 60 being tested is changed, there is no need to prepare new information regarding the tire turning angle of the changed vehicle 60 in advance.
[0111] In Embodiment 2, the angle obtained by adding the angle of rotation of the roller rotation mechanism 3 to the angular displacement between the roller and the tire is the tire cutting angle.
[0112] Therefore, the chassis dynamometer 1B of the second embodiment eliminates the need for prior preparation regarding the tire cutting angle and can accurately recognize the amount of angular displacement between the roller and the tire.
[0113] In the chassis dynamometer 1B of Embodiment 2, the displacement sensor 8, which is a rotational displacement sensor, is included in the object rotated by the roller rotation mechanism 3 (left-side rotating object + right-side rotating object). Therefore, the amount of angular displacement between the roller and tire can be directly recognized from the angle measurement information S8 of the displacement sensor 8.
[0114] In the second embodiment, the chassis dynamometer 1B, through rotation control processing by the controller 15B, which is a roller rotation control unit, can cause the roller rotation mechanism 3 to execute a roller rotation operation that is precisely synchronized with the amount of angular misalignment between the rollers and the tires 6, so that the positional relationship between the roller pair 20 and the tires 6 remains constant (angle misalignment between rollers and tires = "0").
[0115] Furthermore, since the displacement sensor 8 is mounted on the turntable 32, its distance to the tire 6 is shorter compared to the displacement sensor 7 in Embodiment 1. As a result, the tire angle detection range 38 is a much closer detection range compared to the tire angle detection range 37, making it less susceptible to disturbances. Therefore, the displacement sensor 8 in Embodiment 2 can improve the accuracy of detecting angular displacement compared to the displacement sensor 7 in Embodiment 1.
[0116] In the second embodiment, the chassis dynamometer 1B can be controlled by the controller 15B to perform a roller rotation operation on the roller rotation mechanism 3, which precisely rotates the rotation structure 31 so that the angular displacement between the rollers and tires becomes a constant "0".
[0117] The chassis dynamometer 1B of Embodiment 2 performs the method for acquiring angle measurement information S8 shown in Figure 10 as an angular displacement calculation process. The method for acquiring angle measurement information S8 includes the steps ST21 to ST24 described above.
[0118] The chassis dynamometer 1B of Embodiment 2 can accurately determine the angular displacement between the roller and the tire as the angular displacement by having the displacement sensor 8, which has the distance detection function described above, perform the angular displacement calculation process (acquisition process of angle measurement information S8) shown in Figure 10.
[0119] Furthermore, since the displacement sensor 8 has a distance detection function, it can recognize the distance to the tire 6, which has a distance measurement area 90, without performing any special calculations.
[0120] As shown in Figure 12, the chassis dynamometer 1B of Embodiment 2 executes steps ST31 to ST34 as the rotation control process (operation control method of the vehicle testing device) for the roller rotation mechanism 3. Therefore, when testing a vehicle 60 that involves a tire rotation operation to rotate the tires 6, the positional relationship between the roller pair 20 and the tires 6 is kept constant at all times, allowing for accurate testing of the vehicle 60.
[0121] In the chassis dynamometer 1B of Embodiment 2, the displacement sensor 8 performs steps ST21 to ST24 shown in Figure 10, and the angle measurement information S8 shows the basic configuration indicating the amount of angular displacement between the roller and the tire. However, the following modified configurations are also possible.
[0122] In the deformation mode, the processing performed by the displacement sensor 8 is limited to only step ST21-1, a sub-step of step ST21. In this case, the angle measurement information S8 indicates the measured distance L91 to L98.
[0123] In a modified embodiment, the controller 15B, based on the measurement distances L91 to L98 indicated by the angle measurement information S8, performs steps ST21-2 (part of step ST21) and ST22 to ST24 (steps ST22 to ST24) shown in Figure 10 to determine the amount of angular displacement between the roller and tire, and then performs steps ST32 and ST33 shown in Figure 12.
[0124] Thus, as a variation of Embodiment 2, a configuration is also conceivable in which the processing content of the displacement sensor 8 is kept to the bare minimum, and the functions of the controller 15B are expanded.
[0125] <Embodiment 3> Figure 13 is a schematic diagram illustrating the planar configuration of the chassis dynamometer 1C of Embodiment 3. In the chassis dynamometer 1C of Embodiment 3, the front wheel tires 6 of the vehicle 60 are designated as Type 1 tires, and the rear wheel tires 6 This is designated as a Type 2 tire. In Embodiment 3, a chassis dynamometer 1C is used as the vehicle testing device.
[0126] The four pairs of rollers (front roller 20F + rear roller 20B) are classified into a Type 1 left roller that supports the front left tire (Type 1 left tire), a Type 1 right roller that supports the front right tire (Type 1 right tire), a Type 2 left roller that supports the rear left tire (Type 2 left tire), and a Type 2 right roller that supports the rear right tire (Type 2 right tire).
[0127] The chassis dynamometer 1C further has a roller turning mechanism 3 for the front wheel tires 6. The roller turning mechanism 3 includes a left-side turning mechanism, roller turning mechanism 3L, and a right-side turning mechanism, roller turning mechanism 3R.
[0128] The roller rotation mechanism 3L is a left-side rotation mechanism that performs a roller rotation operation to rotate the pair of rollers 20 (Type 1 left rollers) on which the front wheel tires 6L are mounted.
[0129] The roller rotation mechanism 3R is a right-side rotation mechanism that performs a roller rotation operation to rotate the pair of rollers 20 (Type 1 right rollers) on which the front wheel tires 6R are mounted.
[0130] The center line CL is the center line between the roller rotation mechanism 3L and the roller rotation mechanism 3R. In other words, the roller rotation mechanism 3L and the roller rotation mechanism 3R are positioned symmetrically with respect to the center line CL.
[0131] In addition, in the chassis dynamometer 1C of Embodiment 3, similar to Embodiments 1 and 2, distance measurement areas 90 (measurement target areas) are provided for each of the front tires 6L and 6R.
[0132] In the third embodiment, the chassis dynamometer 1C has a displacement sensor 8L positioned for the front wheel tire 6L, which is the first type left tire, and a displacement sensor 8R positioned for the front wheel tire 6R, which is the first type right tire.
[0133] Similar to Embodiment 2, the chassis dynamometer 1C has a displacement sensor 8L on the turntable 32L of the roller turning mechanism 3L, and a displacement sensor 8R on the turntable 32R of the roller turning mechanism 3R.
[0134] Therefore, in the chassis dynamometer 1C of Embodiment 3, the left-side rotating object includes a first-type left roller and a displacement sensor 8L, and the right-side rotating object includes a first-type right roller and a displacement sensor 8R.
[0135] Displacement sensors 8L and 8R are installed symmetrically with respect to the center line CL when the rotation angle of the turntables 32L and 32R is 0° and the rotation reference direction DK of the opposing front roller 20F and rear roller 20B coincides with the straight-line direction (Y direction), as shown in Figure 13. Hereinafter, the state in which the rotation reference direction DK coincides with the Y direction may simply be referred to as the "straight-line direction setting state of roller pair 20".
[0136] In the chassis dynamometer 1C shown in Figure 13, displacement sensors 8L and 8R are located on the lateral alignment line L9. The lateral alignment line L9 is a line that passes through the left rotation center C1L of the pair of rollers 20 that will become the first type left roller and the right rotation center C1R of the pair of rollers 20 that will become the first type right roller.
[0137] The left-side displacement sensor 8L detects the distance measurement area 90 (left-side measurement target area) on the front wheel tire 6L, and detects the left tire-side distance DL to tire 6L which is placed on the roller pair 20, which are first-type left rollers, thereby obtaining distance measurement information S18L, which is left-side distance measurement information. In other words, the distance measurement information S18L indicates the left tire-side distance DL.
[0138] The left tire side distance DL is determined based on multiple measurement distances detected by the distance detection function of the displacement sensor 8L. In the simplest case, one of the multiple measurement distances can be used as the left tire side distance DL. The multiple measurement distances include measurement distances L91 to L98, as explained in Figure 5.
[0139] Similarly, the displacement sensor 8R, which is a right-side displacement sensor, detects the distance measurement area 90 (right-side measurement target area) on the front wheel tire 6R, and detects the right-side tire distance DR to the tire 6R placed on the roller pair 20 which is the first-type right roller, thereby obtaining distance measurement information S18R, which is right-side distance measurement information. In other words, the distance measurement information S18R indicates the right-side tire distance DR.
[0140] The right tire distance DR is determined based on multiple measurement distances detected by the distance detection function of the displacement sensor 8R. In the simplest case, one of the multiple measurement distances can be used as the right tire distance DR. Examples of multiple measurement distances include measurement distances L91 to L98, as explained in Figure 5. However, if the measurement distance L9i to measurement point 9i (i=1 to 8) is used as the left tire distance DL, then the measurement distance L9i to measurement point 9i must be used as the right tire distance DR. In other words, the distance measurement points of tire 6L by displacement sensor 8L and tire 6R by displacement sensor 8R must coincide.
[0141] Here, the distance measurement area 90 provided on tire 6L becomes the "left side measurement target area," and similarly, the distance measurement area 90 provided on tire 6R becomes the "right side measurement target area."
[0142] The chassis dynamometer 1C of Embodiment 3 further comprises a vehicle restraint jig 13L, which is a left-side vehicle restraint device, and a vehicle restraint jig 13R, which is a right-side vehicle restraint device.
[0143] car Both restraint fixtures 13L are provided for the rear wheel tire 6L, which is the second-class left tire, and fix the rear wheel tire 6L so that it can rotate. The vehicle restraint fixture 13R is provided for the rear wheel tire 6R, which is the second-class right tire, and fix the rear wheel tire 6R so that it can rotate. Vehicle restraint fixtures 13L and 13R are existing devices.
[0144] The lateral movement mechanism 4L, which is a left-side movement mechanism, performs a left-side movement process that moves the object to be moved on the left side, including the roller pair 20 which is a second-type left roller and the vehicle restraint jig 13L which is a left-side vehicle restraint device, in the lateral direction MX along the width direction (tread direction) of the vehicle 60. In Figure 13, the lateral direction MX coincides with the X direction. That is, the X direction is the direction that coincides with the width direction (left-right direction) of the vehicle 60 on which the tire 6 is placed on the roller pair 20.
[0145] Right-side movement mechanism 4R This performs a rightward movement process that moves an object to be moved on the right side, including a pair of rollers 20 which are second-type right rollers and a vehicle restraint jig 13R which is a right-side vehicle restraint device, in the lateral direction MX.
[0146] Hereinafter, the lateral movement mechanisms 4L and 4R will be collectively referred to as "lateral movement mechanism 4," the vehicle restraint jigs 13L and 13R will be collectively referred to as "vehicle restraint jigs 13," and the second type left roller and the second type right Sometimes, Laura is simply referred to as "Laura vs. 20" as a general term.
[0147] Figure 14 is a front view showing the structure of the lateral movement mechanism 4. Figure 15 is a top view of the lateral movement mechanism 4 shown in Figure 14, viewed from above (+Z direction). Note that the mobile carriage 30 is not shown in Figure 15. Both Figures 14 and 15 show the XYZ Cartesian coordinate system. The structure of the lateral movement mechanism 4 shown in Figures 14 and 15 is common to both the lateral movement mechanisms 4L and 4R.
[0148] As shown in these figures, the lateral movement mechanism 4 mainly includes a base 25, a pair of rails 52, a plurality of guides 56, a drive motor 41, and a mobile carriage 30. A vehicle restraint jig 13 and a pair of rollers 20 (not shown in Figure 14) are fixedly positioned on the mobile carriage 30.
[0149] As shown in Figure 15, a pair of rails 52 are mounted on a base 25 parallel to each other along the X direction. Multiple guides 56 (two guides 56 are shown in Figure 15) are provided on each rail 52. As shown in Figure 14, a mobile trolley 30 is fixed to the upper surface of each guide 56.
[0150] As shown in Figures 14 and 15, a drive motor 41 is mounted on the base 25. The drive motor 41 rotates the rotating shaft 41a and serves as the power source for moving the mobile trolley 30. The rotating shaft 41a is rotatably supported by a pair of support bearings 41b.
[0151] Therefore, the lateral movement mechanism 4 can perform a movement process (leftward movement process + rightward movement process) in which the mobile carriage 30 is moved laterally in the MX direction by the drive motor 41. In this process, the mobile carriage 30 is guided by a pair of rails 52 and a plurality of guides 56 to move precisely along the lateral direction MX (X direction).
[0152] Furthermore, since the rear wheel tire 6L is restrained by the vehicle restraint jig 13L and the rear wheel tire 6R is restrained by the vehicle restraint jig 13R, no forward or backward movement (thrust) or lateral sway occurs in the vehicle 60 when the lateral movement process to MX is executed.
[0153] As the mobile trolley 30 moves, the roller pair 20 and the vehicle restraint jig 13, which are the objects to be moved and are positioned on the mobile trolley 30, move along the X direction.
[0154] Therefore, in the third embodiment, the chassis dynamometer 1C causes the lateral movement mechanism 4 to perform a movement process while the rear wheels 6 are restrained by the vehicle restraint jig 13. The movement process by the lateral movement mechanism 4 includes a leftward movement process by the lateral movement mechanism 4L and a rightward movement process by the lateral movement mechanism 4R.
[0155] In this process, the leftward movement process by the lateral movement mechanism 4L and the rightward movement process by the lateral movement mechanism 4R are executed simultaneously in such a manner that the direction and amount of movement in the leftward movement process and the direction and amount of movement in the rightward movement process are perfectly matched. As a result, the vehicle 60 is moved laterally by the direction and amount of movement of the lateral movement mechanism 4.
[0156] Thus, the lateral movement mechanism 4, including the lateral movement mechanisms 4L and 4R, can move the vehicle 60 along the lateral direction MX by performing a movement process (left-side movement process + right-side movement process) that moves the mobile carriage 30 along the lateral direction MX using the drive motor 41. Consequently, the front wheels 6L and 6R also move laterally.
[0157] Figure 16 shows an embodiment. 3This is a schematic diagram illustrating the drive systems of various motors in the chassis dynamometer 1C. death The motors 58 and 41 used to drive the front wheel rollers are the relevant components.
[0158] The front wheel roller drive motor 58 includes a front wheel roller drive motor 58L and a front wheel roller drive motor 58R. The front wheel roller drive motor 58L is a motor for rotationally driving the pair of rollers 20 that will become the first type left roller, and the front wheel roller drive motor 58R is a motor for rotationally driving the pair of rollers 20 that will become the first type right roller.
[0159] The drive motor 41 includes drive motors 41L and 41R, where drive motor 41L is used in the lateral movement mechanism 4L, and drive motor 41R is used in the lateral movement mechanism 4R.
[0160] As shown in the figure, the chassis dynamometer 1C further includes a controller 22 which is a movement processing control unit, motor drive devices 26 and 27, and encoders 59 and 45.
[0161] The motor drive device 26 includes motor drive devices 26L and 26R, where motor drive device 26L is a device that drives the front wheel roller drive motor 58L, and motor drive device 26R is a device that drives the front wheel roller drive motor 58R.
[0162] The motor drive device 27 includes motor drive devices 27L and 27R. Motor drive device 27L is a device that drives the drive motor 41L, and motor drive device 27R is a device that drives the drive motor 41R. The drive motor 41L corresponds to the drive motor 41 shown in Figure 14 in the lateral movement mechanism 4L, and the drive motor 41R corresponds to the drive motor 41 shown in Figure 14 in the lateral movement mechanism 4R.
[0163] The controller 22 receives a centering command signal S70 from an external device 70, and when the centering command signal S70 instructs the start of the centering adjustment process, the controller 22 starts the centering adjustment process. The centering adjustment process is a vehicle position adjustment process that adjusts the position of the vehicle 60 along the width direction so as to satisfy the position adjustment conditions.
[0164] As mentioned above, the roller swivel mechanism 3L and the roller swivel mechanism 3R are arranged symmetrically with respect to the center line CL.
[0165] Furthermore, during the centering adjustment process, the roller rotation mechanisms 3L and 3R are set to the straight-line direction setting state for the roller pair 20. Therefore, the displacement sensors 8L and 8R are positioned symmetrically with respect to the center line CL during the centering adjustment process.
[0166] The position adjustment condition is that the front wheels 6L and 6R of the vehicle 60 are positioned symmetrically with respect to the center line CL, which is the center line between the roller pivot mechanism 3L and the roller pivot mechanism 3R. The following describes the centering adjustment process performed under the control of the controller 22.
[0167] As shown in Figure 16, the controller 22 receives distance measurement information S18L (left-side distance measurement information) from the displacement sensor 8L and distance measurement information S18R (right-side distance measurement information) from the displacement sensor 8R.
[0168] Figure 16 schematically shows the control contents of the controller 22, which has operating conditions J1 and J2 and operating contacts P1 to P5.
[0169] The controller 22 compares the left tire distance DL indicated by the distance measurement information S18L with the right tire distance DR indicated by the distance measurement information S18R, and calculates the difference distance ΔD by subtracting the right tire distance DR from the left tire distance DL. When the difference distance ΔD becomes "0", the position adjustment condition described above is satisfied.
[0170] When the difference distance ΔD is positive (ΔD>0), the controller 22 satisfies the (operation) condition J2, and therefore activates contacts P2 and P5, and deactivates contacts P3 and P4 among contacts P2 to P5. Accordingly, the controller 22 outputs lateral movement instruction information SXL to the motor drive device 27L, which instructs movement to the left by a movement amount MD (=difference distance ΔD / 2), and outputs lateral movement instruction information SXR to the motor drive device 27R, which instructs movement to the left by a movement amount MD.
[0171] The motor drive device 27L outputs a drive control signal S27L to the drive motor 41L that instructs it to move to the left by a displacement amount MD. The encoder 45L is provided for detecting the drive state of the drive motor 41L.
[0172] The motor drive device 27R outputs a drive control signal S27R to the drive motor 41R, which instructs it to move to the left by a displacement amount MD. The encoder 45R is provided for detecting the drive state of the drive motor 41R.
[0173] Therefore, by driving the drive motor 41L with the drive control signal S27L, the mobile carriage 30 of the lateral movement mechanism 4L moves to the left by a distance MD. Similarly, by driving the drive motor 41R with the drive control signal S27R, the mobile carriage 30 of the lateral movement mechanism 4R moves to the left by a distance MD.
[0174] As a result, the entire vehicle 60 moves to the left by the movement of the left-side moving object (roller pair 20 + vehicle restraint jig 13L) and the right-side moving object (roller pair 20 + vehicle restraint jig 13R). Consequently, the front wheels 6L and 6R of the vehicle 60 also move to the left by the same amount of movement MD.
[0175] On the other hand, if the difference distance ΔD is negative (ΔD < 0), the controller 22 does not satisfy condition J2, so it disables contacts P2 and P5 and enables contacts P3 and P4 among contacts P2 to P5. Therefore, the controller 22 outputs lateral movement instruction information SXL to the motor drive device 27L, which instructs movement to the right by a movement amount MD (=difference distance |ΔD / 2|), and outputs lateral movement instruction information SXR to the motor drive device 27R, which instructs movement to the right by a movement amount MD.
[0176] The motor drive device 27L outputs a drive control signal S27L to the drive motor 41L that instructs movement to the right by a displacement amount MD. Similarly, the motor drive device 27R outputs a drive control signal S27R to the drive motor 41R that instructs movement to the right by a displacement amount MD.
[0177] Therefore, by driving the drive motor 41L with the drive control signal S27L, the mobile carriage 30 of the lateral movement mechanism 4L moves to the right by a distance MD. Similarly, by driving the drive motor 41R with the drive control signal S27R, the mobile carriage 30 of the lateral movement mechanism 4R moves to the right by a distance MD.
[0178] As a result, the entire vehicle 60 moves to the right by the movement of the left-side moving object (roller pair 20 + vehicle restraint jig 13L) and the right-side moving object (roller pair 20 + vehicle restraint jig 13R). Consequently, the front wheels 6L and 6R of the vehicle 60 also move to the right by the same amount of movement MD.
[0179] On the other hand, if the difference distance ΔD is not "0", condition J1 is met. In this case, contact P1 becomes active, and the controller 22 outputs motor rotation instruction information SK to the motor drive device 26.
[0180] The motor drive device 26L executes the rotational operation of the roller pair 20, which will become the first type left roller, at the amount of rotation instructed by the motor rotation instruction information SK. By monitoring the operation of the front wheel roller drive motor 58L from the encoder 59L, the motor drive device 26L can operate the front wheel roller drive motor 58L so that the roller pair 20 rotates at the amount of rotation instructed by the motor rotation instruction information SK.
[0181] The motor drive device 26R performs the rotational operation of the roller pair 20, which will become the first type right roller, by the amount of rotation instructed by the motor rotation instruction information SK. By monitoring the operation of the front wheel roller drive motor 58R from the encoder 59R, the motor drive device 26R can operate the front wheel roller drive motor 58R so that the roller pair 20 rotates by the amount of rotation instructed by the motor rotation instruction information SK.
[0182] In this way, the controller 22 outputs motor rotation instruction information SK to the motor drive device 26, thereby further executing a roller drive process that rotates the pair of rollers 20 that will become the first type left roller and the pair of rollers 20 that will become the first type right roller at a constant rotational speed.
[0183] The rotation of the left roller pair 20, which is the first type of roller, forces the front wheel tire 6L of the vehicle 60 to rotate, and the rotation of the right roller pair 20, which is the first type of roller, forces the front wheel tire 6R of the vehicle 60 to rotate. At this time, the front wheels of the vehicle 60 are set to a neutral position.
[0184] When the difference distance ΔD becomes "0", both conditions J1 and J2 are no longer satisfied, so contacts P1 to P5 are all effectively disabled, and the motor rotation instruction information SK and lateral movement instruction information SXL and SXR output from the controller 22 all instruct the operation to stop (operation amount "0").
[0185] Thus, the controller 22 receives distance measurement information S18L and S18R and executes a centering adjustment process, which is a vehicle position adjustment process. The centering adjustment process is a process that causes the lateral movement mechanism 4L to perform a leftward movement process and the lateral movement mechanism 4R to perform a rightward movement process so as to satisfy the position adjustment conditions described above. Here, the position adjustment condition is that the distance DL on the left tire side and the distance DR on the right tire side match, that is, the difference distance ΔD is "0".
[0186] Figure 17 is a flowchart showing the processing procedure for the centering adjustment process performed under the control of the controller 22 in the drive system shown in Figure 16.
[0187] As mentioned above, when the external device 70 issues a centering command signal S70 instructing the start of the centering adjustment process, the centering adjustment process shown in Figure 17 is executed under the control of the controller 22.
[0188] Prior to executing the centering adjustment process, it is assumed that the longitudinal positioning of the vehicle 60 has been completed, as shown in Figure 13. Therefore, the pivot points of the front tires 6L and 6R lie on the lateral alignment line L9. The longitudinal positioning of the vehicle 60 can be performed relatively easily by manually operating the vehicle 60.
[0189] The centering adjustment process is a vehicle position adjustment process that positions the vehicle 60 so that the Type 1 tires, tires 6L and 6R, are symmetrical with respect to the center line CL (see Figure 1).
[0190] Therefore, by conducting a driving test mainly involving straight-line driving of the vehicle 60 using the chassis dynamometer 1C of Embodiment 3, the driving test can be performed appropriately.
[0191] The following describes the process of the centering adjustment process, which is performed automatically under the control of the controller 22, with reference to Figure 17.
[0192] First, in step ST41, in order to achieve the straight-line direction setting state of the roller pair 20, the rotation angles of the roller rotation mechanisms 3L and 3R are fixed at 0°, and under the control of the controller 22, the roller driving process described above is executed to drive the left and right roller pairs 20 on the front wheel side, which become the first type left roller and the first type right roller, at a constant rotational speed.
[0193] During the centering adjustment process, a roller drive process is also performed to rotate the roller pair 20, which will be the Type 1 left roller and the Type 1 right roller, thereby forcibly rotating the front wheels 6L and 6R of the vehicle 60 at a constant rotational speed.
[0194] The roller drive process in step ST41 is performed by outputting motor rotation instruction information SK from the controller 22 to the motor drive device 26.
[0195] Next, in step ST42, with the vehicle 60 restrained by vehicle restraint jigs 13L and 13R provided on the rear wheels 6L and 6R, which are the second type of tires, a lateral movement process is performed by the lateral movement mechanism 4. The lateral movement process by the lateral movement mechanism 4 includes a leftward movement process by the lateral movement mechanism 4L and a rightward movement process by the lateral movement mechanism 4R.
[0196] The process in step ST42 is performed by the controller 22 outputting lateral movement instruction information SXL to the motor drive device 27L and lateral movement instruction information SXR to the motor drive device 27R.
[0197] Subsequently, in step ST43, it is determined whether the position control condition {difference distance ΔD=0} is satisfied (YES) or not (NO).
[0198] If the answer in step ST43 is "YES", the centering adjustment process is terminated; if the answer is "NO", the process returns to step ST41. Steps ST41 and ST42 are then repeated until the answer in step ST43 is "YES".
[0199] Once the centering adjustment process is complete, the vehicle 60 is positioned on the chassis dynamometer 1C so that the front tires 6L and 6R are symmetrical with respect to the center line CL.
[0200] Thus, the chassis dynamometer 1C of the third embodiment can automatically perform centering adjustment processing under the control of the controller 22.
[0201] Therefore, unlike manual positioning of the vehicle 60 by steering by the driver, there is no need to perform detailed tasks such as visual position confirmation, and the centering adjustment process can be performed automatically in a relatively short time.
[0202] Furthermore, the centering adjustment process causes a slight lateral shift in the positional relationship between the front wheel pair 20 and the rear wheel pair 20. However, the amount of movement MD is sufficiently small compared to the width of the roller pair 20, and in the case where the roller rotation mechanism 3 is not provided on the rear wheel side, this does not interfere with testing the vehicle 60 using the chassis dynamometer 1C.
[0203] The chassis dynamometer 1C of Embodiment 3 can satisfy the position control condition {difference distance ΔD=0} by a centering adjustment process, which is a vehicle position adjustment process performed under the control of the controller 22.
[0204] Therefore, the chassis dynamometer 1C of Embodiment 3 can automatically position the front wheels 6L and 6R in the lateral direction (X direction) so that the front wheel 6L, which is the first-class left tire, and the front wheel 6R, which is the first-class right tire, are symmetrical with respect to the center line CL.
[0205] Furthermore, in the chassis dynamometer 1C of Embodiment 3, the controller 22 executes the roller drive process together with the centering adjustment process, thereby enabling the entire vehicle 60, including the front tires 6L and 6R, to move laterally MX with high precision when the centering adjustment process is executed.
[0206] In the chassis dynamometer 1C of Embodiment 3, the displacement sensors 8L and 8R used in Embodiment 2 were used as the left-side displacement sensor and the right-side displacement sensor, respectively. However, the displacement sensors 7L and 7R used in Embodiment 1 may also be used as the left-side and right-side displacement sensors. Furthermore, it goes without saying that sensors other than displacement sensors 7 and 8 may be used as long as they are capable of obtaining (left-side, right-side) distance measurement information.
[0207] In this case, the displacement sensor 7L outputs distance measurement information S17L indicating the left tire side distance DL obtained by the distance detection function, and the displacement sensor 7R outputs distance measurement information S17R indicating the right tire side distance DR obtained by the distance detection function. Therefore, the controller 22 will use distance measurement information S17L and S17R instead of distance measurement information S18L and S18R.
[0208] Furthermore, in Embodiment 3, the first type tire was used as the front wheel tire and the second type tire as the rear wheel tire. However, a modified configuration is also possible in which the first type tire is used as the rear wheel tire and the second type tire as the front wheel tire, with the lateral movement mechanism 4 and vehicle restraint jig 13 installed on the front wheel side and the roller rotation mechanism 3 and displacement sensor 8 installed on the rear wheel side.
[0209] <Other> In the embodiments described above, chassis dynamometers 1, 1B, and 1C were used as vehicle testing devices, but the vehicle testing devices are not limited to chassis dynamometers. For example, a free roller testing device may be used as the vehicle testing device instead of chassis dynamometer 1 (1B, 1C). The free roller testing device is a device that applies acceleration and deceleration loads to the vehicle 60 solely by the weight of the roller pair 20, and does not transmit power to the roller pair 20. For this reason, the free roller testing device does not have a motor that applies a load to the roller pair 20, unlike a chassis dynamometer.
[0210] Thus, the vehicle testing apparatus of this disclosure includes a chassis dynamometer and a free roller testing apparatus. However, when a free roller testing apparatus is used as the vehicle testing apparatus, the process shown in step ST41 of Figure 17 is not performed.
[0211] In the embodiment described above, a pair of rollers 20 with a twin-roller configuration was shown as the "roller" on which the tire 6 of the vehicle 60 is placed. However, a single roller with a single-roller configuration may be used instead of the pair of rollers 20.
[0212] In Embodiment 1, displacement sensor 7 was shown as the displacement sensor for obtaining angle measurement information, and in Embodiment 2, displacement sensor 8 was shown. Of course, any sensor capable of acquiring angle measurement information other than displacement sensor 7 and displacement sensor 8 may be used.
[0213] Furthermore, within the scope of this disclosure, it is possible to freely combine each embodiment, or to modify or omit each embodiment as appropriate. [Explanation of symbols]
[0214] 1,1B,1C Chassis Dynamometer 3,3L,3R Roller Swivel Mechanism 4,4L,4R Lateral movement mechanism 6, 6L, 6R tires 7, 7L, 7R, 8, 8L, 8R Displacement Sensors 9,91~98 Measurement points 13, 13L, 13R Vehicle Restraint Fixture 15, 15B, 22 Controller 19. Motor drive device 20 Laura vs. 20B Rear Roller 20F Front Roller 26, 26L, 26R, 27, 27L, 27R Motor Drive Device 32, 32L, 32R Turntable 41, 41L, 41R drive motors 42 Swivel motor 58, 58L, 58R Front wheel roller drive motor 60 vehicles 90 Distance measurement area
Claims
1. Vehicle testing equipment Rollers on which the vehicle's tires are placed, A roller rotation mechanism that performs a roller rotation operation to rotate an object to be rotated, including the roller, The system includes a displacement sensor that detects the angular displacement amount related to the tire cutting angle, which is the angle of the tire with respect to the reference direction, using the area on the outside of the tire as the measurement target, and obtains angular measurement information. The displacement sensor includes a fixed displacement sensor that is fixedly positioned in a location where it does not move during the execution of the roller rotation operation. The angular displacement is the tire cutting angle. The aforementioned vehicle testing apparatus is The system further includes a roller swivel control unit that performs swivel control processing based on the angle measurement information, The aforementioned rotation control process is a process that causes the roller rotation mechanism to perform the roller rotation operation so that the positional relationship between the roller and the tire remains constant without any angular deviation. Multiple measurement points are provided within the measurement target area. The fixed displacement sensor has a distance detection function that detects the distance to the multiple measurement points and obtains multiple measurement distances. The fixed displacement sensor performs angular displacement calculation processing to acquire the angular measurement information. The aforementioned angular displacement calculation process is performed by (a) A step of determining a plurality of measurement coordinates that indicate the coordinate positions of the plurality of measurement points on a plane based on the plurality of measurement distances, (b) A step of finding a tire approximation line that approximates the direction of the tire from the plurality of measurement coordinates, (c) A step of determining the angle between the approximate straight line for the tire and the reference direction as the amount of angular displacement, (d) The step of obtaining angle measurement information that indicates the amount of angular displacement, Vehicle testing equipment.
2. A method for controlling the operation of a vehicle testing device, The vehicle testing apparatus includes the vehicle testing apparatus described in claim 1, (a) A step of receiving the angle measurement information from the fixed displacement sensor, (b) A step of obtaining the tire cutting angle as the amount of angular displacement from the angle measurement information, (c) The step of causing the roller turning mechanism to perform the roller turning operation so that the roller turns at a turning angle that matches the tire turning angle, A method for controlling the operation of a vehicle testing device.
Citation Information
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