Magnetic recording medium and cartridge
A tape-shaped magnetic recording medium with a polyester resin substrate and controlled power spectral density and Tan δ ratios addresses electromagnetic conversion and dimensional stability issues, improving recording capacity and reliability.
Patent Information
- Application Number
- PCT/JP2025/004387
- Authority / Receiving Office
- WO · WO
- Patent Type
- Applications
- Current Assignee / Owner
- Priority Date
- 2024-02-16
- Filing Date
- 2025-02-10
- Publication Date
- 2025-08-21
AI Technical Summary
Existing tape-type magnetic recording media face challenges in achieving excellent electromagnetic conversion characteristics and maintaining dimensional stability under temperature changes, particularly when the thickness is reduced to 5.40 μm or less.
A tape-shaped magnetic recording medium with a substrate made of polyester resin, having specific power spectral density and Tan δ ratios, ensuring excellent electromagnetic conversion characteristics and dimensional stability.
The solution provides a magnetic recording medium with improved electromagnetic conversion characteristics and dimensional stability, even in high humidity environments, enhancing recording capacity and reliability.
Smart Images

Figure JP2025004387_21082025_PF_FP_ABST
Abstract
Description
Magnetic recording media and cartridges
[0001] The present disclosure relates to a magnetic recording medium and a cartridge including the same.
[0002] Tape-type magnetic recording media are widely used for archiving purposes, including in data centers. In recent years, in order to obtain excellent electromagnetic conversion characteristics, it has become desirable to reduce the height of the protrusions on the surface of the magnetic layer and to narrow the spacing between the head and the magnetic recording medium. Furthermore, it is also desirable to reduce the thickness of the magnetic recording medium in order to increase the capacity of cartridges.
[0003] Patent Document 1 describes that an excellent SNR (electromagnetic conversion characteristics) can be obtained when the arithmetic mean roughness Ra of the surface on the magnetic layer side is 2.5 nm or less. Patent Document 1 also describes that the recording capacity per magnetic recording cartridge can be increased by making the average thickness of the tape-shaped magnetic recording medium 5.6 μm or less, more preferably 5.3 μm or less.
[0004] Japanese Patent Application Laid-Open No. 2021-34108
[0005] However, even if the arithmetic mean roughness Ra of the surface on the magnetic layer side is 2.5 nm or less, excellent electromagnetic conversion characteristics may not be obtained.
[0006] Furthermore, as the thickness of a tape-type magnetic recording medium decreases, it may become difficult to maintain dimensional stability against temperature changes in a high-humidity environment. When the average thickness of the magnetic recording medium decreases to 5.40 μm or less, it may become particularly difficult to maintain dimensional stability.
[0007] An object of the present disclosure is to provide a magnetic recording medium that has excellent electromagnetic conversion characteristics and excellent dimensional stability against temperature changes in a high humidity environment, and a cartridge including the same.
[0008] In order to solve the above-mentioned problems, the magnetic recording medium according to the present disclosure is a tape-shaped magnetic recording medium comprising a substrate and a magnetic layer, the substrate including a polyester resin, the magnetic recording medium having an average thickness of 5.40 μm or less, and when the power spectral density at each position of a spatial wavelength λn=100 / n [μm] (where n is an integer of 1 or more and 255 or less) is determined using a two-dimensional surface profile image of the surface in a measurement range of 100 [μm] × 100 [μm] obtained by measuring the surface on the magnetic layer side with an atomic force microscope, the average value I of the integrated values of the power spectral density in the range of spatial wavelength λn≦5 μm λn≦5 and the average value I of the integrated value of the power spectral density in the range of 10 μm≦spatial wavelength λn≦20 μm 10≦λn≦20 Relative to I λn≦5 / I 10≦λn≦20 is 3.00 or less, and the average Tan δ of the magnetic recording medium measured in an environment of a temperature of 32°C and a humidity of 20% RH 1 and the average Tan δ of the magnetic recording medium measured in an environment of a temperature of 32° C. and a humidity of 80% RH. 2 Ratio of (average Tan δ 2 / Average Tanδ 1 ) is less than or equal to 1.2000.
[0009] A cartridge according to the present disclosure includes a magnetic recording medium according to the present disclosure.
[0010] FIG. 1 is an exploded perspective view showing an example of the configuration of a cartridge according to an embodiment of the present disclosure. FIG. 2 is a block diagram showing an example of the configuration of a cartridge memory. FIG. 3 is a cross-sectional view showing an example of the configuration of a magnetic tape. FIG. 4 is a schematic diagram showing an example of the layout of a data band and a servo band. FIG. 5A is an enlarged view showing an example of the configuration of a data band. FIG. 5B is an enlarged view showing an example of a data track in a shingled magnetic recording system. FIG. 6 is an enlarged view showing an example of the configuration of a servo band. FIG. 7 is a perspective view showing an example of a particle shape. FIG. 8 is a diagram showing a first example of a cross-sectional TEM image of a magnetic layer. FIG. 9 is a diagram showing a second example of a cross-sectional TEM image of a magnetic layer. FIG. 10 is a graph showing an example of a power spectral density obtained by analysis of a two-dimensional surface profile. FIG. 11A is a graph showing an example of a creep test load and a creep curve obtained by the load. FIG. 11B is a graph showing an enlarged version of the creep curve of FIG. 11A. FIG. 11C is a graph in which the horizontal axis (time axis) of FIG. 11B is changed to a logarithmic display. FIG. 12 is a perspective view showing the configuration of a measurement device. Fig. 13 is a graph showing an example of the relationship between aging time and average servo band interval. Fig. 14 is a diagram showing the spread of powder generated by protrusion scraping. Fig. 15 is an exploded perspective view showing an example of the configuration of a cartridge according to a modified example of an embodiment of the present disclosure. Fig. 16 is a graph showing measurement results of the average creep slope ratio and the average tan δ ratio.
[0011] The embodiments of the present disclosure will be described in the following order: 1. Cartridge configuration 2. Cartridge memory configuration 3. Magnetic tape configuration 4. Magnetic tape manufacturing method 5. Functions and effects 6. Modifications
[0012] In this specification, unless a measurement environment is specifically stated in connection with the explanation of the measurement method and evaluation method, the measurement and evaluation are performed in an environment of 25°C ± 2°C and 50% RH ± 5% RH.
[0013] [1. Cartridge Configuration] Figure 1 is an exploded perspective view showing an example of the configuration of a cartridge 10. The cartridge 10 is a single-reel cartridge, and includes a cartridge case 12 composed of a lower shell 12A and an upper shell 12B, a reel 13 on which magnetic tape MT is wound, a reel lock 14 and a reel spring 15 for locking the rotation of the reel 13, a spider 16 for unlocking the locked state of the reel 13, a slide door 17 for opening and closing a tape outlet 12C provided in the cartridge case 12 across the lower shell 12A and the upper shell 12B, a door spring 18 for biasing the slide door 17 to a closed position of the tape outlet 12C, a write protect 19 for preventing accidental erasure, and a cartridge memory 11. The reel 13 for winding the magnetic tape MT is generally disc-shaped with an opening in the center, and is composed of a reel hub 13A and a flange 13B made of a hard material such as plastic. A leader tape LT is connected to the outer peripheral end of the magnetic tape MT, and a leader pin 20 is provided at the tip of the leader tape LT.
[0014] The cartridge 10 may be a magnetic tape cartridge conforming to the LTO (Linear Tape-Open) standard, or may be a magnetic tape cartridge conforming to a standard other than the LTO standard.
[0015] The cartridge memory 11 is provided near one corner of the cartridge 10. When the cartridge 10 is loaded into a recording / playback device, the cartridge memory 11 faces a reader / writer of the recording / playback device. The cartridge memory 11 communicates with the recording / playback device, specifically the reader / writer, using a wireless communication standard that complies with the LTO standard.
[0016] 2 is a block diagram showing an example of the configuration of the cartridge memory 11. The cartridge memory 11 includes an antenna coil (communication unit) 31 that communicates with a reader / writer using a specified communication standard, a rectification / power circuit 32 that generates power by rectifying and generating electricity from radio waves received by the antenna coil 31 using induced electromotive force, a clock circuit 33 that generates a clock from the radio waves received by the antenna coil 31 using induced electromotive force, a detection / modulation circuit 34 that detects the radio waves received by the antenna coil 31 and modulates the signal to be transmitted by the antenna coil 31, a controller (control unit) 35 that is composed of logic circuits and the like for determining commands and data from the digital signal extracted from the detection / modulation circuit 34 and processing them, and a memory (storage unit) 36 that stores information. The cartridge memory 11 also includes a capacitor 37 connected in parallel to the antenna coil 31, and the antenna coil 31 and the capacitor 37 form a resonant circuit.
[0017] The memory 36 stores information relating to the cartridge 10. The memory 36 is a non-volatile memory (NVM). The memory 36 preferably has a storage capacity of approximately 32 KB or more.
[0018] The memory 36 may have a first memory area 36A and a second memory area 36B. The first memory area 36A corresponds to the memory area of a cartridge memory for a magnetic tape standard prior to a specified generation (e.g., an LTO standard prior to LTO8), and is an area for storing information conforming to the magnetic tape standard prior to the specified generation. The information conforming to the magnetic tape standard prior to the specified generation may include, for example, manufacturing information (e.g., a unique number for the cartridge 10), usage history (e.g., the number of times the tape has been pulled out (Thread Count)), etc.
[0019] The second memory area 36B corresponds to an extended memory area for the cartridge memory storage area for magnetic tape standards prior to the specified generation (e.g., LTO standards prior to LTO8). The second memory area 36B is an area for storing additional information. Here, additional information refers to, for example, information related to the cartridge 10 that is not specified in magnetic tape standards prior to the specified generation (e.g., LTO standards prior to LTO8). The additional information includes, but is not limited to, at least one type of information selected from the group consisting of tension adjustment information, management ledger data, index information, and thumbnail information. The tension adjustment information is information for adjusting the tension applied to the magnetic tape MT in the longitudinal direction. The tension adjustment information includes, for example, at least one type of information selected from the group consisting of information obtained by intermittently measuring the width between servo bands in the longitudinal direction of the magnetic tape MT, drive tension information, and drive temperature and humidity information. This information may be managed in conjunction with information regarding the usage status of the cartridge 10. The tension adjustment information is preferably obtained when or before data is recorded on the magnetic tape MT. The tension information of the drive means information about the tension applied to the magnetic tape MT in the longitudinal direction.
[0020] The management ledger data includes at least one type of data selected from the group consisting of the capacity, creation date, edit date, and storage location of the data files recorded on the magnetic tape MT. The index information is metadata for searching the contents of the data files. The thumbnail information is a thumbnail of the moving or still image stored on the magnetic tape MT.
[0021] The memory 36 may have a plurality of banks. In this case, some of the plurality of banks may constitute a first storage area 36A, and the remaining banks may constitute a second storage area 36B.
[0022] The antenna coil 31 induces an induced voltage by electromagnetic induction. The controller 35 communicates with the recording / playback device in accordance with a specified communication standard via the antenna coil 31. Specifically, for example, mutual authentication, sending and receiving of commands, data exchange, etc. are performed.
[0023] The controller 35 stores information received from the recording / playback device via the antenna coil 31 in the memory 36. For example, the controller 35 stores tension adjustment information received from the recording / playback device via the antenna coil 31 in the second storage area 36B of the memory 36. In response to a request from the recording / playback device, the controller 35 reads information from the memory 36 and transmits it to the recording / playback device via the antenna coil 31. For example, in response to a request from the recording / playback device, the controller 35 reads tension adjustment information from the second storage area 36B of the memory 36 and transmits it to the recording / playback device via the antenna coil 31.
[0024] [3 Magnetic Tape Configuration] FIG. 3 is a cross-sectional view showing an example of the configuration of a magnetic tape MT. The magnetic tape MT is an example of a tape-shaped magnetic recording medium, and includes a long substrate 41, an underlayer 42 provided on one main surface (first main surface) of the substrate 41, a magnetic layer 43 provided on the underlayer 42, and a back layer 44 provided on the other main surface (second main surface) of the substrate 41. The underlayer 42 and the back layer 44 are provided as needed and may be omitted. The magnetic tape MT may be a perpendicular recording type magnetic recording medium or a longitudinal recording type magnetic recording medium. From the viewpoint of improving running performance, the magnetic tape MT preferably includes a lubricant. The lubricant may be contained in at least one of the underlayer 42 and the magnetic layer 43. The magnetic tape MT may further include a lubricant layer provided on the surface of the magnetic layer 43 (hereinafter referred to as the "magnetic surface").
[0025] The magnetic tape MT may conform to the LTO standard, or may conform to a standard other than the LTO standard. The width of the magnetic tape MT may be 1 / 2 inch, or may be wider than 1 / 2 inch. If the magnetic tape MT conforms to the LTO standard, the width of the magnetic tape MT is 1 / 2 inch. The magnetic tape MT may have a configuration that allows the width of the magnetic tape MT to be kept constant or approximately constant by adjusting the tension applied to the magnetic tape MT in the longitudinal direction during running using a recording / playback device (drive).
[0026] The magnetic tape MT has a long shape and runs longitudinally during recording and playback. The magnetic tape MT is preferably used in a recording and playback device equipped with a ring-type head as a recording head. The magnetic tape MT is configured to be capable of recording signals at a linear recording density D. From the viewpoint of achieving high recording capacity, the lower limit of the linear recording density D of signals recordable on the magnetic tape MT is preferably 545 kfci or more, more preferably 549 kfci or more, even more preferably 550 kfci or more, 552 kfci or more, 577 kfci or more, 600 kfci or more, or 635 kfci or more. The upper limit of the linear recording density D of data recordable on the magnetic tape MT is preferably 1270 kfci or less, taking into account the magnetic particle size.
[0027] The magnetic tape MT is preferably reproduced by a reproducing head using a tunnel magnetoresistance (TMR) element. The signal reproduced by the reproducing head using the TMR element may be data recorded in the data band DB (see FIG. 4) or a servo pattern (servo signal) recorded in the servo band SB (see FIG. 4).
[0028] (Substrate) The substrate 41 is a non-magnetic support that supports the underlayer 42 and the magnetic layer 43. The substrate 41 has a long film shape. The average thickness t 1From the viewpoint of improving the recording capacity that can be recorded on one data cartridge, the upper limit of the average thickness t of the substrate 41 is preferably 4.40 μm or less, more preferably 4.20 μm or less, and even more preferably 4.00 μm or less, 3.80 μm or less, or 3.40 μm or less. 1 The lower limit of the average thickness t of the substrate 41 is preferably 3.00 μm or more, more preferably 3.20 μm or more, and even more preferably 3.80 μm or more. 1 When the lower limit value is 3.00 μm or more, the decrease in strength of the base 41 can be suppressed.
[0029] Average thickness t of the substrate 41 1 is determined as follows. First, the magnetic tape MT housed in the cartridge 10 is unwound, and a sample is prepared by cutting out a 250 mm length of the magnetic tape MT at a position 30 to 40 m longitudinally from one end of the outer periphery of the magnetic tape MT. In this specification, the "longitudinal direction" when referring to "the longitudinal direction from one end of the outer periphery of the magnetic tape MT" means the direction from one end of the magnetic tape MT on the outer periphery toward the other end on the inner periphery.
[0030] Next, the layers of the sample other than the substrate 41 (i.e., the underlayer 42, the magnetic layer 43, and the back layer 44) are removed with a solvent such as MEK (methyl ethyl ketone) or dilute hydrochloric acid. Next, the thickness of the sample (substrate 41) is measured at five positions using a Mitutoyo Laser Hologram (LGH-110C) as a measuring device, and the measured values are simply averaged (arithmetic mean) to obtain the average thickness t of the substrate 41. 1 The five measurement positions are selected at random from the sample so that they are different positions in the longitudinal direction of the magnetic tape MT.
[0031] From the viewpoint of cost reduction, the base 41 preferably contains a polyester-based resin as a main component. Examples of polyester-based resins include at least one selected from the group consisting of PET (polyethylene terephthalate), PEN (polyethylene naphthalate), PBT (polybutylene terephthalate), PBN (polybutylene naphthalate), PCT (polycyclohexylene dimethylene terephthalate), PEB (polyethylene p-oxybenzoate), and polyethylene bisphenoxycarboxylate. When the base 41 contains two or more polyester-based resins, these two or more polyester-based resins may be mixed, copolymerized, or laminated. At least one of the terminals and side chains of the polyester-based resin may be modified. In addition to the polyester-based resin, the base 41 may also contain a resin other than the polyester-based resin described below.
[0032] In this specification, the term "main component" refers to the component that has the highest content ratio among the components that constitute the base 41. For example, when the main component of the base 41 is a polyester-based resin, the content ratio of the polyester-based resin in the base 41 may be, for example, 50% by mass or more, 60% by mass or more, 70% by mass or more, 80% by mass or more, 90% by mass or more, 95% by mass or more, or 98% by mass or more relative to the mass of the base 41, or the base 41 may be composed only of a polyester-based resin.
[0033] The presence of polyester resin in the substrate 41 can be confirmed, for example, as follows. First, the average thickness t 1 Similar to the measurement method of (1), a magnetic tape MT is prepared and cut into a length of 250 mm to prepare a sample, and then the layers other than the substrate 41 of the sample are removed. Next, an IR spectrum of the sample (substrate 41) is obtained by infrared absorption spectrometry (IR). Based on this IR spectrum, it can be confirmed that the substrate 41 contains a polyester-based resin.
[0034] The substrate 41 preferably contains a polyester-based resin. By including a polyester-based resin in the substrate 41, the Young's modulus in the longitudinal direction of the substrate 41 can be reduced preferably to 2.5 GPa or more and 7.8 GPa or less, more preferably to 3.0 GPa or more and 7.0 GPa or less. Therefore, by adjusting the tension in the longitudinal direction of the magnetic tape MT during running using a recording / reproducing device, the width of the magnetic tape MT can be kept constant or approximately constant. A method for measuring the Young's modulus in the longitudinal direction of the substrate 41 will be described later.
[0035] The base 41 may contain a resin other than a polyester-based resin. In this case, the resin other than a polyester-based resin may be the main component of the base 41's constituent material. When a resin other than a polyester-based resin is the main component of the base 41's constituent material, the content of the resin other than a polyester-based resin in the base 41 may be, for example, 50% by mass or more, 60% by mass or more, 70% by mass or more, 80% by mass or more, 90% by mass or more, 95% by mass or more, or 98% by mass or more relative to the mass of the base 41. Alternatively, the base 41 may be composed solely of a resin other than a polyester-based resin. The resin other than a polyester-based resin may include, for example, at least one selected from the group consisting of polyolefin-based resins, cellulose derivatives, vinyl-based resins, and other polymer resins. When the base 41 contains two or more of these resins, the two or more materials may be mixed, copolymerized, or laminated.
[0036] The polyolefin resin includes, for example, at least one selected from the group consisting of PE (polyethylene) and PP (polypropylene). The cellulose derivative includes, for example, at least one selected from the group consisting of cellulose diacetate, cellulose triacetate, CAB (cellulose acetate butyrate), and CAP (cellulose acetate propionate). The vinyl resin includes, for example, at least one selected from the group consisting of PVC (polyvinyl chloride) and PVDC (polyvinylidene chloride).
[0037] Examples of other polymer resins include at least one selected from the group consisting of PEEK (polyether ether ketone), PA (polyamide, nylon), aromatic PA (aromatic polyamide, aramid), PI (polyimide), aromatic PI (aromatic polyimide), PAI (polyamideimide), aromatic PAI (aromatic polyamideimide), PBO (polybenzoxazole, for example, Zylon (registered trademark)), polyether, PEK (polyether ketone), polyether ester, PES (polyethersulfone), PEI (polyetherimide), PSF (polysulfone), PPS (polyphenylene sulfide), PC (polycarbonate), PAR (polyarylate), and PU (polyurethane). Specifically, for example, the base 41 may contain, as a main component, PEEK (polyether ether ketone), PA (polyamide, nylon), aromatic PA (aromatic polyamide, aramid), PI (polyimide), aromatic PI (aromatic polyimide), PAI (polyamideimide), aromatic PAI (aromatic polyamideimide), PBO (polybenzoxazole, for example, Zylon (registered trademark)), polyether, PEK (polyether ketone), polyether ester, PES (polyethersulfone), PEI (polyetherimide), PSF (polysulfone), PPS (polyphenylene sulfide), PC (polycarbonate), PAR (polyarylate), or PU (polyurethane).
[0038] The substrate 41 may be biaxially stretched in the longitudinal direction and the width direction. The polymer resin contained in the substrate 41 is preferably oriented in a direction oblique to the width direction of the substrate 41.
[0039] (Magnetic Layer) The magnetic layer 43 is configured to record signals using a magnetization pattern. The magnetic layer 43 may be a perpendicular recording type recording layer or a longitudinal recording type recording layer. The magnetic layer 43 contains, for example, magnetic particles, a binder, carbon particles, and a lubricant. If necessary, the magnetic layer 43 may further contain at least one additive selected from the group consisting of abrasive particles, an antistatic agent, a hardener, an anticorrosive agent, and non-magnetic reinforcing particles. The magnetic layer 43 may have multiple protrusions 430 on the surface (magnetic surface) facing the magnetic layer 43. The multiple protrusions 430 are formed, for example, by carbon particles and abrasive particles protruding from the magnetic surface.
[0040] The magnetic layer 43 may have a plurality of holes on its surface. A lubricant may be stored in the holes. In this case, the supply of the lubricant to the magnetic surface can be improved. From the viewpoint of improving the supply of the lubricant to the magnetic surface, it is preferable that the holes extend in a direction perpendicular to the magnetic surface.
[0041] As shown in FIG. 4, the magnetic layer 43 may have a plurality of servo bands SB and a plurality of data bands DB in advance. The plurality of servo bands SB are arranged at equal intervals in the width direction of the magnetic tape MT. A data band DB is provided between adjacent servo bands SB. The servo bands SB are used to guide the head unit (magnetic head) 56 (specifically, servo read heads 56A and 56B) when recording or reproducing data. Servo patterns (servo signals) for tracking control of the head unit 56 are written in advance in the servo bands SB. User data is recorded in the data bands DB.
[0042] In order to read asymmetric servo stripes 113 (see FIG. 6 ), which will be described later, the head unit 56 may be configured to be able to maintain an inclined position with respect to an axis Ax parallel to the width direction of the magnetic tape MT during data recording and reproduction, as shown in FIG. 4 . Alternatively, the head unit 56 may be configured to follow the meandering or deformation of the magnetic tape MT and become inclined with respect to the axis Ax during data recording and reproduction. The inclination angle of the head unit 56 with respect to the axis Ax parallel to the width direction of the magnetic tape MT is preferably 3° to 18°, more preferably 5° to 15°.
[0043] The total area S of the plurality of servo bands SB relative to the area S of the magnetic surface (surface on the magnetic layer 43 side) SB Ratio R S (=(S SB From the viewpoint of ensuring a high recording capacity, the upper limit of the ratio (S / S) × 100) is preferably 4.0% or less, more preferably 3.5% or less, and even more preferably 3.0% or less. SB Ratio R S The lower limit of is preferably 1.0% or more from the viewpoint of ensuring 5 or more servo bands SB.
[0044] The total area S of the plurality of servo bands SB relative to the area S of the entire magnetic surface SB Ratio R S The magnetic tape MT is developed using a ferricolloid developer (Sigma Marker Q, manufactured by Sigma High Chemical Co., Ltd.), and the developed magnetic tape MT is then observed under an optical microscope to determine the servo bandwidth W SB and the number of servo bands SB. Next, the ratio R is calculated from the following formula: S Calculate the ratio R S [%] = (((Servo bandwidth W SB ) × (number of servo bands SB)) / (width of magnetic tape MT)) × 100
[0045] The number of servo bands SB is, for example, 5+4n (where n is an integer greater than or equal to 0) or more. The number of servo bands SB is preferably 5 or more, and more preferably 9 or more. If the number of servo bands SB is 5 or more, the effect on the servo signal due to dimensional changes in the width direction of the magnetic tape MT can be suppressed, and stable recording and reproduction characteristics with less off-track can be ensured. The upper limit of the number of servo bands SB is not particularly limited, but is, for example, 33 or less.
[0046] The number of servo bands SB is determined by the above ratio R S It can be calculated in the same way as
[0047] Servo Bandwidth W SB From the viewpoint of ensuring a high recording capacity, the upper limit of the servo bandwidth W is preferably 95 μm or less, more preferably 65 μm or less, and even more preferably 50 μm or less. SB The lower limit of the servo bandwidth W is preferably 10 μm or more. SB It is difficult to manufacture a magnetic head that can read such servo signals.
[0048] Servo Bandwidth W SB The width of the ratio R S It can be calculated in the same way as
[0049] 5A, the magnetic layer 43 is configured to allow multiple data tracks Tk to be formed in the data band DB. From the viewpoint of improving track recording density and ensuring high recording capacity, the upper limit of the data track width W is preferably 700 nm or less, more preferably 500 nm or less, and even more preferably 400 nm or less. Taking into account the magnetic particle size, the lower limit of the data track width W is preferably 20 nm or more.
[0050] The data track width W is calculated as follows. First, a cartridge 10 is prepared with data recorded on the entire surface of the magnetic tape MT. The magnetic tape MT is unwound from the cartridge 10, and a 250 mm sample is cut from the magnetic tape MT at a position 30 to 40 m longitudinally from one end of the outer periphery of the magnetic tape MT. Next, the data recording pattern in the data band DB portion of the magnetic layer 43 of the sample is observed using a magnetic force microscope (MFM) to obtain an MFM image. The MFM used is a Digital Instruments Dimension3100 and its analysis software. The measurement area of the MFM image is 10 μm × 10 μm, and this 10 μm × 10 μm measurement area is divided into 512 × 512 (= 262,144) measurement points. Three 10 μm × 10 μm measurement areas in different locations are measured using the MFM, resulting in three MFM images. The track width was measured at 10 locations on each of the three MFM images obtained, for a total of 30 measurement values, and the average value (simple average) of the 30 measurement values was calculated. This average value is the data track width W. The analysis software included with the Dimension3100 was used to measure the track width. The MFM measurement conditions were: sweep speed: 1 Hz, tip used: MFMR-20, lift height: 20 nm, and correction: Flatten order 3.
[0051] 5A shows an example in which adjacent data tracks Tk are recorded so as not to overlap, but the recording method for the data tracks Tk is not limited to this example. For example, as shown in FIG. 5B, adjacent data tracks Tk may be recorded so as to partially overlap each other in the width direction of the magnetic tape MT by using shingled magnetic recording (SMR).
[0052] 5B, head 61 and head 62 represent a recording head and a reproducing head, respectively. In the case of the shingled magnetic recording method, the data track width W is the recording track width W RTherefore, in the case of shingled magnetic recording, the width of the read head 62 is narrower than the width of the write head 61. As described above, in the shingled magnetic recording, the data track width W is narrower than the recording track width W R Since the recording track width W is narrower than the recording track width W, it is advantageous in terms of improving the recording density. R represents the track width when writing data. When shingled magnetic recording is used as the recording method, the recording track width W R represents the track width before overwriting (the track width when data is written).
[0053] The magnetic layer 43 has a minimum magnetization reversal distance L min The minimum distance between magnetization reversals L min From the viewpoint of achieving high recording capacity, the upper limit of the distance L is preferably 46.6 nm or less, more preferably 46.3 nm or less, and even more preferably 46.2 nm or less, 46.0 nm or less, 44.0 nm or less, 42.3 nm or less, or 40.0 nm or less. min Considering the size of the magnetic particles, the lower limit is preferably 20.0 nm or more.
[0054] Minimum distance between magnetization reversals L minis calculated as follows. First, a sample is prepared using the same method as for measuring the data track width W. Next, the data recording pattern in the data band DB portion of the magnetic layer 43 of the sample is observed using a magnetic force microscope (MFM) to obtain an MFM image. The MFM used is a Dimension3100 manufactured by Digital Instruments and its analysis software. The measurement area of the MFM image is 2 μm × 2 μm, and this 2 μm × 2 μm measurement area is divided into 512 × 512 (= 262,144) measurement points. Three 2 μm × 2 μm measurement areas in different locations are measured using the MFM, resulting in three MFM images. Fifty inter-bit distances are measured from a two-dimensional concavo-convex chart of the recording pattern of the obtained MFM image. The inter-bit distances are measured using the analysis software provided with the Dimension3100. The value that is approximately the greatest common divisor of the 50 measured inter-bit distances is set as the minimum value L of the inter-magnetic reversal distance. min The measurement conditions are: sweep rate: 1 Hz, tip used: MFMR-20, lift height: 20 nm, correction: Flatten order 3.
[0055] The magnetic layer 43 is configured to be able to record signals in the data band DB with a bit length (1 bit length) T. From the viewpoint of improving the linear recording density D of the magnetic tape MT, the upper limit of the bit length T of the signal recordable in the data band DB is preferably 46.6 nm or less, more preferably 46.3 nm or less, and even more preferably 46.2 nm or less, 46.0 nm or less, 44.0 nm or less, 42.3 nm or less, or 40.0 nm or less. Taking the magnetic particle size into consideration, the lower limit of the bit length T of the signal recordable in the data band DB is preferably 20.0 nm or more.
[0056] The bit length T of the signal that can be recorded in the data band DB is the minimum value L min It can be determined in the same manner as in the measurement method of
[0057] The bit area of the signal that can be recorded on the data band DB is preferably 35000 nm from the viewpoint of improving the linear recording density D of the magnetic tape MT. 2Less than 30,000 nm, more preferably 30,000 nm 2 or less, more preferably 25,000 nm 2 Below 20,000 nm, particularly preferably 2 The following is the result.
[0058] The bit area of a signal recordable on the data band DB can be calculated as follows: First, three MFM images are obtained in the same manner as in the method for measuring the data track width W. Next, the data track width W and bit length T are calculated in the same manner as in the method for measuring the data track width W and bit length T. Next, the bit area (W x T) of a signal recordable on the data band DB is calculated using the data track width W and bit length T.
[0059] The servo patterns are magnetized regions, and are formed by magnetizing specific regions of the magnetic layer 43 in specific directions using a servo write head during magnetic tape manufacturing. The regions of the servo bands SB where no servo patterns are formed (hereinafter referred to as "non-pattern regions") may be magnetized regions where the magnetic layer 43 is magnetized, or may be non-magnetized regions where the magnetic layer 43 is not magnetized. When the non-pattern regions are magnetized regions, the servo pattern forming regions and the non-pattern regions are magnetized in different directions (e.g., opposite directions).
[0060] In the LTO standard, a servo pattern is formed on the servo band SB, as shown in FIG. 6, consisting of a plurality of servo stripes (linear magnetized regions) 113 inclined with respect to an axis Ax parallel to the width direction of the magnetic tape MT.
[0061] The servo band SB includes a plurality of servo frames 110. Each servo frame 110 is made up of 18 servo stripes 113. Specifically, each servo frame 110 is made up of a servo subframe 1 (111) and a servo subframe 2 (112).
[0062] Servo subframe 1 (111) is composed of an A burst 111A and a B burst 111B. The B burst 111B is arranged adjacent to the A burst 111A. The A burst 111A is inclined at a predetermined angle θ with respect to an axis Ax parallel to the width direction of the magnetic tape MT.1 6, these five servo stripes 113 are inclined at a regular interval from the EOT (End Of Tape) to the BOT (Beginning Of Tape) of the magnetic tape MT, and are labeled with the symbol A. 1 , A 2 , A 3 , A 4 , A 5 are indicated with an asterisk.
[0063] The B burst 111B is at a predetermined angle θ with respect to an axis Ax parallel to the width direction of the magnetic tape MT. 2 6, these five servo stripes 113 are inclined at regular intervals from the EOT to the BOT of the magnetic tape MT. 1 , B 2 , B 3 , B 4 , B 5 are indicated with .
[0064] The servo stripes 113 of the B burst 111B are inclined in the opposite direction to the servo stripes 113 of the A burst 111A. The servo stripes 113 of the A burst 111A and the servo stripes 113 of the B burst 111B are asymmetric with respect to the axis Ax, which is parallel to the width direction of the magnetic tape MT. That is, the servo stripes 113 of the A burst 111A and the servo stripes 113 of the B burst 111B are arranged in a substantially V-shape. Because the servo stripes 113 of the A burst 111A and the servo stripes 113 of the B burst 111B are asymmetric with respect to the axis Ax, when the head unit 56 is tilted obliquely with respect to the axis Ax, there exists a state in which the servo stripes 113 of the A burst 111A and the servo stripes 113 of the B burst 111B are substantially symmetric with respect to the central axis of the sliding surface of the head unit 56. By changing the tilt of the head unit 56 based on this state, it is possible to adjust the distance between the servo read heads 56A and 56B in the width direction of the magnetic tape MT. Therefore, in both cases where the width of the magnetic tape MT is increased and where the width of the magnetic tape MT is decreased, the servo read heads 56A and 56B can be made to face the specified positions of the servo bands SB. Note that the central axis of the sliding surface of the head unit 56 refers to the axis that passes through the centers of the multiple servo read heads 56A and 56B on the sliding surface of the head unit 56.
[0065] A predetermined angle θ, which is the inclination angle of the servo stripe 113 of the A burst 111A 1 and a predetermined angle θ which is the inclination angle of the servo stripe 113 of the B burst 111B. 2 More specifically, the predetermined angle θ of the servo stripe 113 of the A burst 111A is different from 1 However, the predetermined angle θ of the servo stripe 113 of the B burst 111B 2 , or the predetermined angle θ of the servo stripe 113 of the B burst 111B. 2 However, the predetermined angle θ of the servo stripe 113 of the A burst 111A 1That is, the inclination of the servo stripes 113 of the A burst 111A may be larger than the inclination of the servo stripes 113 of the B burst 111B, or the inclination of the servo stripes 113 of the B burst 111B may be larger than the inclination of the servo stripes 113 of the A burst 111A. Note that in FIG. 6, the predetermined angle θ of the servo stripes 113 of the A burst 111A 1 However, the predetermined angle θ of the servo stripe 113 of the B burst 111B 2 In the following, the predetermined angle θ of the servo stripe 113 of the A burst 111A is shown. 1 However, the predetermined angle θ of the servo stripe 113 of the B burst 111B 2 The case where it is larger than
[0066] Servo subframe 2 (112) is composed of a C burst 112C and a D burst 112D. The D burst 112D is arranged adjacent to the C burst 112C. The C burst 112C is inclined at a predetermined angle θ with respect to an axis Ax parallel to the width direction of the magnetic tape MT. 1 6, the four servo stripes 113 are inclined at a predetermined interval from the EOT to the BOT of the magnetic tape MT and are marked with the symbol C 1 , C 2 , C 3 , C 4 are indicated with .
[0067] The D burst 112D is at a predetermined angle θ with respect to an axis Ax parallel to the width direction of the magnetic tape MT. 2 6, the four servo stripes 113 are inclined at a predetermined interval from the EOT to the BOT of the magnetic tape MT and are indicated by the symbol D. 1 , D 2 , D 3 , D 4 are indicated with .
[0068] The servo stripes 113 of the D burst 112D are inclined in the opposite direction to the servo stripes 113 of the C burst 112C. The servo stripes 113 of the C burst 112C and the servo stripes 113 of the D burst 112D are asymmetric with respect to the axis Ax, which is parallel to the width direction of the magnetic tape MT. That is, the servo stripes 113 of the C burst 112C and the servo stripes 113 of the D burst 112D are arranged in a generally V-shape. Because the servo stripes 113 of the C burst 112C and the servo stripes 113 of the D burst 112D are asymmetric with respect to the axis Ax, when the head unit 56 is tilted obliquely with respect to the axis Ax, there exists a state in which the servo stripes 113 of the C burst 112C and the servo stripes 113 of the D burst 112D are generally symmetric with respect to the central axis of the head unit 56. By changing the tilt of the head unit 56 based on this state, it is possible to adjust the servo distance.
[0069] The predetermined angle θ is the inclination angle of the servo stripe 113 of the C burst 112C. 1 and a predetermined angle θ which is the inclination angle of the servo stripe 113 of the D burst 112D. 2 More specifically, the predetermined angle θ of the servo stripe 113 of the C burst 112C is different from 1 However, the predetermined angle θ of the servo stripe 113 of the D burst 112D 2 , or the predetermined angle θ of the servo stripe 113 of the D burst 112D. 2 However, the predetermined angle θ of the servo stripe 113 of the C burst 112C 1 That is, the inclination of the servo stripes 113 of the C burst 112C may be larger than the inclination of the servo stripes 113 of the D burst 112D, or the inclination of the servo stripes 113 of the D burst 112D may be larger than the inclination of the servo stripes 113 of the C burst 112C. Note that in FIG. 6, the predetermined angle θ of the servo stripes 113 of the C burst 112C 1 However, the predetermined angle θ of the servo stripe 113 of the D burst 112D 2In the following, the predetermined angle θ of the servo stripe 113 of the C burst 112C is 1 However, the predetermined angle θ of the servo stripe 113 of the D burst 112D 2 The case where it is larger than
[0070] The predetermined angle θ of the servo stripe 113 in the A burst 111A and the C burst 112C 1 is preferably 18° or more and 28° or less, and more preferably 18° or more and 26° or less. 2 is preferably -4° or more and 6° or less, and more preferably -2° or more and 6° or less. The servo stripes 113 in the A burst 111A and the C burst 112C are an example of a first magnetization region. The servo stripes 113 in the B burst 111B and the D burst 112D are an example of a second magnetization region.
[0071] Reading the servo bands SB with the head unit 56 provides information for obtaining the tape speed and the longitudinal position of the head unit 56. The tape speed is calculated from the time between four timing signals (A1-C1, A2-C2, A3-C3, A4-C4). The head position is calculated from the time between the aforementioned four timing signals and another four timing signals (A 1 -B 1 , A 2 -B 2 , A 3 -B 3 , A 4 -B 4 ) The servo pattern may be a shape that includes two parallel lines.
[0072] 6, the servo patterns (i.e., the plurality of servo stripes 113) are preferably arranged linearly in the longitudinal direction of the magnetic tape MT. That is, the servo bands SB preferably have a linear shape in the longitudinal direction of the magnetic tape MT.
[0073] The average thickness t of the magnetic layer 43 2The upper limit of the average thickness t of the magnetic layer 43 is preferably 0.080 μm or less, more preferably 0.070 μm or less, even more preferably 0.060 μm or less, and particularly preferably 0.050 μm or less. 2 If the upper limit value is 0.080 μm or less, when a ring-type head is used as the recording head, the influence of the demagnetizing field can be reduced, and therefore, even better electromagnetic conversion characteristics can be obtained.
[0074] The average thickness t of the magnetic layer 43 2 The lower limit of the average thickness t of the magnetic layer 43 is preferably 0.035 μm or more. 2 If the lower limit is 0.035 μm or more, when an MR type head is used as the reproducing head, output can be ensured, and therefore even better electromagnetic conversion characteristics can be obtained.
[0075] The average thickness t of the magnetic layer 43 2 is determined as follows. First, the magnetic tape MT housed in the cartridge 10 is unwound, and three 250 mm samples are cut from the magnetic tape MT at positions 10 m to 20 m, 30 m to 40 m, and 50 m to 60 m from one end of the outer periphery of the magnetic tape MT in the longitudinal direction, respectively. Each sample is then thinned using a method such as FIB (Focused Ion Beam). When using the FIB method, a carbon layer and a tungsten layer are formed as protective films as a pretreatment for observing the cross-sectional TEM image described below. The carbon layer is formed by vapor deposition on the surface of the magnetic tape MT facing the magnetic layer 43 and the surface facing the back layer 44, and the tungsten layer is then further formed by vapor deposition or sputtering on the surface facing the magnetic layer 43. The thinning is performed along the longitudinal direction of the magnetic tape MT. That is, the thinning process forms a cross section parallel to both the longitudinal direction and the thickness direction of the magnetic tape MT.
[0076] The cross section of each obtained thinned sample was observed under the following conditions using a transmission electron microscope (TEM) to obtain a TEM image of each thinned sample. Note that the magnification and acceleration voltage may be adjusted appropriately depending on the type of device. Device: TEM (H9000NAR manufactured by Hitachi, Ltd.) Acceleration voltage: 300 kV Magnification: 100,000 times
[0077] Next, using the TEM image of each obtained thinned sample, the thickness of the magnetic layer 43 is measured at 10 positions on each thinned sample. The 10 measurement positions on each thinned sample are randomly selected from the sample so that they are different positions in the longitudinal direction of the magnetic tape MT. The measured values of each obtained thinned sample (thickness of the magnetic layer 43 at 30 points in total) are simply averaged (arithmetic average) to obtain an average value, which is the average thickness t of the magnetic layer 43. 2 Let [nm].
[0078] (Magnetic Particles) The magnetic particles may include, for example, particles containing hexagonal ferrite (hereinafter referred to as "hexagonal ferrite particles"), particles containing epsilon iron oxide (ε-iron oxide) (hereinafter referred to as "ε-iron oxide particles"), or particles containing Co-containing spinel ferrite (hereinafter referred to as "cobalt ferrite particles"). It is preferable that the magnetic particles have a preferential crystal orientation in the perpendicular direction of the magnetic tape MT. In this specification, the perpendicular direction (thickness direction) of the magnetic tape MT means the thickness direction of the magnetic tape MT in a flat state.
[0079] (Hexagonal Ferrite Particles) The hexagonal ferrite particles have, for example, a plate shape such as a hexagonal plate or a columnar shape such as a hexagonal pillar (however, the thickness or height is smaller than the major axis of the plate surface or base). In the present disclosure, the hexagonal plate shape includes a substantially hexagonal plate shape. Furthermore, the hexagonal pillar shape includes a substantially hexagonal pillar shape.
[0080] The hexagonal ferrite particles contain Fe and a metal M1 other than Fe. The metal M1 contains, for example, at least one alkaline earth metal. The at least one alkaline earth metal contains, for example, at least one selected from the group consisting of Ba, Sr, and Ca. Among these alkaline earth metals, it is preferable to contain at least one of Ba and Sr. The metal M1 may contain Pb in addition to the alkaline earth metal.
[0081] The hexagonal ferrite particles may further contain a metal M2 in addition to Fe and metal M1. The metal M2 is preferably capable of substituting a portion of the Fe sites in the crystal structure of the hexagonal ferrite. The metal M2 includes, for example, at least one selected from the group consisting of rare earth elements, transition metal elements other than Fe, and metal elements of Group 13 of the periodic table, and among these, at least one selected from the group consisting of Ti, Al, and Nd is preferred.
[0082] In the present disclosure, rare earth elements are defined as Y, La, Ce, Pr, Nd, Pm, Sm, Eu, Gd, Tb, Dy, Ho, Er, Tm, Yb, and Lu. Transition metal elements other than Fe are defined as Ti, V, Cr, Mn, Co, Ni, Cu, Zn, Zr, Nb, Mo, Ru, Hf, Ta, and W. Metal elements of Group 13 of the periodic table are defined as Al, Ga, In, and Tl.
[0083] Specifically, the hexagonal ferrite particles may be, for example, barium ferrite particles or strontium ferrite particles. In the present disclosure, strontium ferrite particles refer to hexagonal ferrite particles in which the average atomic ratio of Sr to metal M1 (Sr / M1) is 50 atomic % or more. Therefore, hexagonal ferrite particles containing Sr and a metal M1 other than Sr are included in strontium ferrite particles if the average atomic ratio of Sr to metal M1 (Sr / M1) is 50 atomic % or more. For example, if metal M1 contains Sr and Ba, hexagonal ferrite particles in which the average atomic ratio of Sr to the total amount of Sr and Ba (Sr / (Sr+Ba)) is 50 atomic % or more are called strontium ferrite particles.
[0084] In the present disclosure, barium ferrite particles refer to hexagonal ferrite particles in which the average atomic ratio of Ba to metal M1 (Ba / M1) is 50 atomic % or more. Therefore, hexagonal ferrite particles containing Ba and a metal M1 other than Ba are included in barium ferrite particles if the average atomic ratio of Ba to metal M1 (Ba / M1) is 50 atomic % or more. For example, when metal M1 contains Sr and Ba, hexagonal ferrite particles in which the average atomic ratio of Ba to the total amount of Sr and Ba (Ba / (Sr+Ba)) is 50 atomic % or more are called barium ferrite particles.
[0085] The average atomic ratio of Sr to Ba (Sr / Ba) is preferably 0.02 or more and 2.00 or less, more preferably 0.02 or more and 1.00 or less. When the average atomic ratio (Sr / Ba) is 0.02 or more, it is possible to suppress a decrease in the effect of adding Sr to improve magnetic properties (for example, the effect of improving thermal stability (Ku) derived from strontium ferrite). When the average atomic ratio (Sr / Ba) is 2.00 or less, it is possible to suppress variation in magnetic properties.
[0086] More specifically, the hexagonal ferrite may have an average composition represented by the following general formula (A): (1-x) α x Fe (12-y) β y O 19 ...(A) (In formula (A), α represents at least one element selected from the group consisting of Sr, Ca, and Pb. β represents at least one element selected from the group consisting of rare earth elements, transition metal elements other than Fe, and metal elements of Group 13 of the periodic table. x is within the range of 0≦x≦0.9, preferably 0≦x≦0.7, and more preferably 0.3≦x≦0.7. y is within the range of 0≦y≦0.80, preferably 0.22≦y≦0.80, and more preferably 0.26≦y≦0.80.)
[0087] The average atomic ratio of Sr to Ba is calculated from analytical values obtained using STEM-EDX (Transmission Electron Microscope - Energy Dispersive X-ray Spectroscopy) (HD-2700, manufactured by Hitachi High-Technologies Corporation) as follows. First, the magnetic tape MT is unwound from the cartridge 10, and three magnetic tape MT pieces are cut out at positions 30 to 40 m longitudinally from one end of the outer periphery of the magnetic tape MT to prepare three samples. Next, each sample is processed and sliced using an FIB method or the like. When using the FIB method, a carbon layer and a tungsten layer are formed as protective films as a pretreatment for observing the cross-sectional TEM images described below. The carbon layer is formed by vapor deposition on the surface of the magnetic layer side and the surface of the back layer side of the magnetic tape MT, and the tungsten layer is further formed on the surface of the magnetic layer side by vapor deposition or sputtering. The slices are formed along the longitudinal direction of the magnetic tape MT. That is, this thinning process forms a cross section parallel to both the longitudinal and thickness directions of the magnetic tape MT. The cross section of each obtained thinned sample was observed using a TEM at an acceleration voltage of 200 kV and a total magnification of 500,000 times to obtain a TEM image of each thinned sample. Next, EDX measurement of the magnetic layer portion of each obtained thinned sample was performed to determine the atomic ratio of Sr to Ba (Sr / Ba). The atomic ratios (Sr / Ba) obtained for each of the three thinned samples were simply averaged (arithmetic mean) to obtain the average atomic ratio (Sr / Ba).
[0088] The average atomic ratio of Sr to metal M1 (Sr / M1) is determined as follows. First, TEM images of three sliced samples are obtained in the same manner as for the average atomic ratio of Sr to Ba (Sr / Ba). Next, EDX measurement of the magnetic layer portion is performed from the TEM image of each obtained sliced sample to determine the average atomic ratio of Sr to metal M1 (Sr / M1). The atomic ratios (Sr / M1) determined for each of the three sliced samples are simply averaged (arithmetic mean) to obtain the average atomic ratio (Sr / M1).
[0089] The average atomic ratio of Ba to metal M1 (Ba / M1) is determined as follows. First, TEM images of three sliced samples are obtained in the same manner as for the average atomic ratio of Sr to Ba (Sr / Ba). Next, EDX measurement of the magnetic layer portion is performed from the TEM image of each obtained sliced sample to determine the average atomic ratio of Ba to metal M1 (Ba / M1). The atomic ratios (Ba / M1) determined for each of the three sliced samples are simply averaged (arithmetic mean) to obtain the average atomic ratio (Ba / M1).
[0090] The average composition represented by the general formula (A) can be determined as follows: First, TEM images of three sliced samples are obtained in the same manner as for the average atomic ratio of Sr to Ba (Sr / Ba). Next, EDX measurement is performed on the magnetic layer portion of each obtained TEM image of each sliced sample, and Ba is calculated. 、 α 、 Fe 、 The average composition ratio (average atomic ratio) of each of β is determined.
[0091] When the magnetic particles are hexagonal ferrite particles, the upper limit of the average particle size of the magnetic particles is preferably 19.0 nm or less, more preferably 18.0 nm or less, and even more preferably 17.0 nm or less, 16.0 nm or less, or 15.0 nm or less, from the viewpoint of improving linear recording density.
[0092] When the magnetic particles are hexagonal ferrite particles, the lower limit of the average particle size of the magnetic particles is preferably 13.0 nm or more, and more preferably 14.0 nm or more, from the viewpoint of improving the dispersibility of the magnetic particles and improving the electromagnetic conversion characteristics (e.g., SNR (Signal-to-Noise Ratio)).
[0093] When the magnetic particles are hexagonal ferrite particles, the numerical range of the average particle size of the magnetic particles may be defined by any one of the upper limit values and any one of the lower limit values, and is preferably 13.0 nm or more and 19.0 nm or less, more preferably 13.0 nm or more and 18.0 nm or less, even more preferably 13.0 nm or more and 17.0 nm or less, 14.0 nm or more and 17.0 nm or less, or 14.0 nm or more and 16.0 nm or less.
[0094] When the magnetic particles are hexagonal ferrite particles, the average aspect ratio of the magnetic particles is preferably 1.0 or more and 3.0 or less, more preferably 1.5 or more and 2.8 or less, and even more preferably 1.8 or more and 2.7 or less. When the average aspect ratio of the magnetic particles is within the range of 1.0 or more and 3.0 or less, aggregation of the magnetic particles can be suppressed. Furthermore, when the magnetic particles are vertically oriented in the process of forming the magnetic layer 43, the resistance applied to the magnetic particles can be suppressed. Therefore, the vertical orientation of the magnetic particles can be improved.
[0095] When the magnetic particles are hexagonal ferrite particles, the average particle size and average aspect ratio of the magnetic particles can be determined as follows. First, the magnetic tape MT housed in the cartridge 10 is unwound, and the magnetic tape MT is cut out at a position 30 to 40 meters longitudinally from one end of the outer periphery of the magnetic tape MT. Next, the magnetic tape MT to be measured is processed and thinned using an FIB method or the like. When using the FIB method, a carbon layer and a tungsten layer are formed as protective films as a pretreatment for observing the cross-sectional TEM image described below. The carbon layer is formed by vapor deposition on the surface of the magnetic tape MT facing the magnetic layer 43 and the surface facing the back layer 44, and the tungsten layer is further formed by vapor deposition or sputtering on the surface facing the magnetic layer 43. The thinning is performed along the length (longitudinal direction) of the magnetic tape MT. In other words, the thinning results in a cross section parallel to both the longitudinal and thickness directions of the magnetic tape MT.
[0096] The cross section of the obtained thin sample is observed using a transmission electron microscope (H-9500 manufactured by Hitachi High-Technologies Corporation) at an acceleration voltage of 200 kV and a total magnification of 500,000 times, so as to include the entire magnetic layer 43 in the thickness direction of the magnetic layer 43, and a TEM image is taken. The number of TEM images prepared is such that 50 particles can be extracted that can measure the plate diameter DB and plate thickness DA (see Figure 7) shown below.
[0097] In this specification, the size of a hexagonal ferrite particle (hereinafter referred to as "particle size") is defined as the plate diameter DB, which is the major axis of the plate surface or bottom surface, when the particle shape observed in the TEM image is plate-like or columnar (however, the thickness or height is smaller than the major axis of the plate surface or bottom surface) as shown in FIG. 7 . The thickness or height of the particle observed in the TEM image is defined as the plate thickness DA. When the thickness or height of a particle observed in the TEM image is not constant, the thickness or height of the largest particle is defined as the plate thickness DA.
[0098] Next, 50 particles are selected from the captured TEM image based on the following criteria: Particles with parts outside the field of view of the TEM image are not measured, and only particles with clear outlines and that exist independently are measured. When particles overlap, particles with clear boundaries and whose overall shape can be determined are measured as individual particles, but particles with unclear boundaries and whose overall shape cannot be determined are not measured as their shape cannot be determined.
[0099] 8 and 9 show a first example and a second example of TEM images, respectively. In FIGS. 8 and 9, for example, the particles indicated by arrows a and d are selected because their plate thickness (thickness or height) DA can be clearly confirmed. The plate thickness DA of each of the selected 50 particles is measured. The plate thicknesses DA thus obtained are simply averaged (arithmetic mean) to obtain the average plate thickness DA. ave Calculate the average plate thickness DA ave is the average particle plate thickness. Next, the plate diameter DB of each magnetic particle is measured. To measure the plate diameter DB of the particles, 50 particles whose plate diameter DB can be clearly confirmed are selected from the TEM image. For example, in Figures 8 and 9, the particles indicated by arrows b and c are selected because their plate diameter DB can be clearly confirmed. The plate diameter DB of each of the selected 50 particles is measured. The plate diameter DBs thus determined are simply averaged (arithmetic averaged) to obtain the average plate diameter DB. ave Average plate diameter DB ave is the average grain size. And the average plate thickness DA ave and average plate diameter DB aveThe average aspect ratio of the particles (DB ave / DA ave ) is required.
[0100] When the magnetic particles are hexagonal ferrite particles, the upper limit of the average particle volume of the magnetic particles is preferably 1.50×10 3 nm 3 or less, more preferably 1.40 × 10 3 nm 3 More preferably, 1.30×10 3 nm 3 Below, 1.20 x 10 3 nm 3 Below, 1.10 x 10 3 nm 3 or less or 1.00 x 10 3 nm 3 The following is the result.
[0101] When the magnetic particles are hexagonal ferrite particles, the lower limit of the average particle volume of the magnetic particles is preferably 0.500×10 from the viewpoint of improving the dispersibility of the magnetic particles and improving the electromagnetic conversion characteristics (for example, SNR). 3 nm 3 or more, more preferably 0.600 × 10 3 nm 3 That's all.
[0102] When the magnetic particles are hexagonal ferrite particles, the numerical range of the average particle volume of the magnetic particles may be defined by any one of the upper limit values and any one of the lower limit values, and is preferably 0.500×10 3 nm 3 Above 1.50 x 10 3 nm 3 or less, more preferably 0.500 × 10 3 nm 3 The above is 1.40 x 10 3 nm 3 or less, more preferably 0.500 × 10 3 nm 3 The above is 1.30 x 10 3 nm 3 Below, 0.500 x 10 3 nm 3 The above is 1.20 x 10 3 nm 3Below, 0.600 x 10 3 nm 3 The above is 1.20 x 10 3 nm 3 Below, 0.600 x 10 3 nm 3 1.10 x 10 3 nm 3 or less or 0.600 x 10 3 nm 3 Above 1.00 x 10 3 nm 3 The following is the result.
[0103] The average particle volume of the magnetic particles can be calculated as follows: First, as described above in relation to the method for calculating the average particle size of the magnetic particles, the average plate thickness DA ave and average plate diameter DB ave Next, the average particle volume V of the magnetic particles is calculated using the following formula:
[0104] (ε-Iron Oxide Particles) ε-Iron oxide particles are hard magnetic particles that can achieve high coercivity even in the form of fine particles. ε-Iron oxide particles have a spherical or cubic shape. In this specification, spherical includes an almost spherical shape. Furthermore, cubic includes an almost cubic shape. Because ε-Iron oxide particles have the above-described shape, when ε-Iron oxide particles are used as magnetic particles, the contact area between particles in the thickness direction of the magnetic tape MT can be reduced and particle aggregation can be suppressed compared to when hexagonal plate-shaped barium ferrite particles are used as magnetic particles. Therefore, the dispersibility of the magnetic particles can be improved, and even better electromagnetic conversion characteristics (e.g., SNR) can be obtained.
[0105] The ε-iron oxide particles may have a composite particle structure, specifically, an ε-iron oxide particle and a soft magnetic portion or a magnetic portion having a higher saturation magnetization σs and a lower coercive force Hc than ε-iron oxide (hereinafter referred to as "soft magnetic portion, etc.").
[0106] The ε-iron oxide portion contains ε-iron oxide. The ε-iron oxide contained in the ε-iron oxide portion is ε-Fe 2 O 3The crystal is preferably the main phase, and the single-phase ε-Fe 2 O 3 More preferably, it consists of:
[0107] The saturation magnetization σs of the soft magnetic portion is preferably 40 emu / g or more. This suppresses a decrease in the saturation magnetization σs of the composite particles, thereby improving the output characteristics of the magnetic tape MT. The soft magnetic portion is in contact with at least a portion of the ε-iron oxide portion. Specifically, the soft magnetic portion may partially cover the ε-iron oxide portion, or may completely cover the ε-iron oxide portion.
[0108] The soft magnetic portion (the magnetic portion having a higher saturation magnetization σs and a smaller coercive force Hc than ε-iron oxide) contains a soft magnetic material such as α-Fe, a Ni-Fe alloy, or an Fe-Si-Al alloy. α-Fe may be obtained by reducing ε-iron oxide contained in the ε-iron oxide portion.
[0109] The soft magnetic portion may be made of, for example, Fe. 3 O 4 , γ-Fe 2 O 3 , or spinel ferrite, etc.
[0110] By providing the ε-iron oxide particle with a portion having soft magnetic properties as described above, the coercive force Hc of the ε-iron oxide portion alone can be maintained at a high value to ensure thermal stability, while the coercive force Hc of the ε-iron oxide particle (composite particle) as a whole can be adjusted to a coercive force Hc suitable for recording.
[0111] The ε-iron oxide particles may contain an additive instead of the above-mentioned composite particle structure, or may have the above-mentioned composite particle structure and also contain an additive. In this case, a portion of the Fe in the ε-iron oxide particles is substituted with the additive. By including an additive in the ε-iron oxide particles, the coercivity Hc of the ε-iron oxide particles as a whole can be adjusted to a coercivity Hc suitable for recording, thereby improving ease of recording. The additive is a metal element other than iron, preferably a trivalent metal element, more preferably at least one selected from the group consisting of Al, Ga, and In, and even more preferably at least one selected from the group consisting of Al and Ga.
[0112] Specifically, the ε-iron oxide containing additives is ε-Fe 2-x M x O 3 crystal (wherein M is a metal element other than iron, preferably a trivalent metal element, more preferably at least one selected from the group consisting of Al, Ga, and In, and even more preferably at least one selected from the group consisting of Al and Ga; and x is, for example, 0<x<1).
[0113] When the magnetic particles are ε-iron oxide particles, the upper limit of the average particle size of the magnetic particles is preferably 14.5 nm or less, more preferably 13.5 nm or less, and even more preferably 13.0 nm or less, 12.5 nm or less, or 12.0 nm or less, from the viewpoint of improving linear recording density.
[0114] When the magnetic particles are ε-iron oxide particles, the lower limit of the average particle size of the magnetic particles is preferably 10.0 nm or more, from the viewpoint of improving the dispersibility of the magnetic particles and improving the electromagnetic conversion characteristics (for example, SNR).
[0115] When the magnetic particles are ε iron oxide particles, the numerical range of the average particle size of the magnetic particles may be defined by any one of the upper limit values and any one of the lower limit values, and is preferably 10.0 nm or more and 14.5 nm or less, more preferably 10.0 nm or more and 13.5 nm or less, even more preferably 10.0 nm or more and 13.0 nm or less, 10.0 nm or more and 12.5 nm or less, or 10.0 nm or more and 12.0 nm or less.
[0116] When the magnetic particles are ε-iron oxide particles, the average aspect ratio of the magnetic particles is preferably 1.0 or more and 3.0 or less, more preferably 1.0 or more and 2.5 or less, and even more preferably 1.0 or more and 2.1 or less, or 1.0 or more and 1.8 or less. When the average aspect ratio of the magnetic particles is within the range of 1.0 or more and 3.0 or less, aggregation of the magnetic particles can be suppressed. Furthermore, when the magnetic particles are vertically oriented in the process of forming the magnetic layer 43, the resistance applied to the magnetic particles can be suppressed. Therefore, the vertical orientation of the magnetic particles can be improved.
[0117] When the magnetic particles are ε-iron oxide particles, the average particle size and average aspect ratio of the magnetic particles can be determined as follows. First, the magnetic tape MT housed in the cartridge 10 is unwound, and the magnetic tape MT is cut out at a position 30 to 40 m longitudinally from one end of the outer periphery of the magnetic tape MT. Next, the magnetic tape MT to be measured is processed and thinned using an FIB method or the like. When using the FIB method, a carbon layer and a tungsten layer are formed as protective layers as a pretreatment for observing the cross-sectional TEM image described below. The carbon layer is formed by vapor deposition on the surface of the magnetic tape MT facing the magnetic layer 43 and the surface facing the back layer 44, and the tungsten layer is further formed by vapor deposition or sputtering on the surface facing the magnetic layer 43. The thinning is performed along the length (longitudinal direction) of the magnetic tape MT. In other words, the thinning results in a cross section parallel to both the longitudinal and thickness directions of the magnetic tape MT.
[0118] The cross section of the obtained thin film sample was observed using a transmission electron microscope (H-9500 manufactured by Hitachi High-Technologies Corporation) at an acceleration voltage of 200 kV and a total magnification of 500,000 times, so as to include the entire magnetic layer 43 in the thickness direction of the magnetic layer 43, and a TEM image was taken. Next, 50 particles whose particle shape can be clearly confirmed were selected from the taken TEM image, and the major axis length DL and minor axis length DS of each particle were measured. Here, the major axis length DL refers to the longest distance between two parallel lines drawn from any angle so as to be tangent to the contour of each particle (the so-called maximum Feret diameter). Meanwhile, the minor axis length DS refers to the longest length of the particle in the direction perpendicular to the major axis (DL) of the particle. Next, the major axis lengths DL of the measured 50 particles were simply averaged (arithmetic mean) to obtain the average major axis length DL ave The average major axis length DL obtained in this way is ave is the average particle size of the magnetic particles. The minor axis lengths DS of the measured 50 particles are simply averaged (arithmetic mean) to obtain the average minor axis length DS ave Then, calculate the average major axis length DL ave and mean minor axis length DS ave From the average aspect ratio of the particles (DL ave / DS ave ) is required.
[0119] When the magnetic particles are ε-iron oxide particles, the upper limit of the average particle volume of the magnetic particles is preferably 1.50×10 3 nm 3 or less, more preferably 1.40 × 10 3 nm 3 More preferably, 1.30×10 3 nm 3 Below, 1.20 x 10 3 nm 3 Below, 1.10 x 10 3 nm 3 or less or 1.00 x 10 3 nm 3 The following is the result.
[0120] When the magnetic particles are ε-iron oxide particles, the lower limit of the average particle volume of the magnetic particles is preferably 0.500×10 from the viewpoint of improving the dispersibility of the magnetic particles and improving the electromagnetic conversion characteristics (e.g., SNR). 3 nm 3 or more, more preferably 0.600 × 10 3 nm 3 That's all.
[0121] When the magnetic particles are ε-iron oxide particles, the numerical range of the average particle volume of the magnetic particles may be defined by any one of the upper limit values and any one of the lower limit values, and is preferably 0.500×10 3 nm 3 Above 1.50 x 10 3 nm 3 or less, more preferably 0.500 × 10 3 nm 3 The above is 1.40 x 10 3 nm 3 or less, more preferably 0.500 × 10 3 nm 3 The above is 1.30 x 10 3 nm 3 Below, 0.600 x 10 3 nm 3 The above is 1.20 x 10 3 nm 3 Below, 0.600 x 10 3 nm 31.10 x 10 3 nm 3 or less or 0.600 x 10 3 nm 3 Above 1.00 x 10 3 nm 3 The following is the result.
[0122] When the ε-iron oxide particles are spherical, the average particle volume of the magnetic particles can be calculated as follows: First, the average major axis length DL is calculated in the same manner as in the above-mentioned method for calculating the average particle size of the magnetic particles. ave Next, the average particle volume V of the magnetic particles is calculated using the following formula: V = (π / 6) × DL ave 3
[0123] When the ε-iron oxide particles have a cubic shape, the average volume of the magnetic particles can be calculated as follows. First, the magnetic tape MT housed in the cartridge 10 is unwound, and the magnetic tape MT is cut out at a position 30 to 40 m longitudinally from one end of the outer periphery of the magnetic tape MT. Next, the cut magnetic tape MT is processed by FIB or the like to be thinned. When the FIB method is used, a carbon film and a tungsten thin film are formed as protective films as a pretreatment for observing the cross-sectional TEM image described below. The carbon film is formed by vapor deposition on the surface of the magnetic tape MT facing the magnetic layer 43 and the surface facing the back layer 44, and the tungsten thin film is further formed by vapor deposition or sputtering on the surface facing the magnetic layer 43. The thinning is performed along the length (longitudinal direction) of the magnetic tape MT. In other words, the thinning results in a cross section parallel to both the longitudinal and thickness directions of the magnetic tape MT.
[0124] The obtained thin section sample is observed using a transmission electron microscope (Hitachi High-Technologies Corporation H-9500) at an acceleration voltage of 200 kV and a total magnification of 500,000 times to observe the cross section of the magnetic layer 43 in the thickness direction so as to include the entire magnetic layer 43, and a TEM image is obtained. Note that the magnification and acceleration voltage may be adjusted appropriately depending on the type of device. Next, 50 particles whose particle shape is clear are selected from the TEM image taken, and the side length DC of each particle is measured. Next, the side lengths DC of the measured 50 particles are simply averaged (arithmetic mean) to obtain the average side length DC ave Next, calculate the average side length DC ave Using the following formula, the average volume V of the magnetic particles is calculated. ave (particle volume) is calculated. ave = DC ave 3
[0125] (Binder) The binder includes, for example, a thermoplastic resin, and may further include a thermosetting resin or a reactive resin.
[0126] The thermoplastic resin includes, for example, a first thermoplastic resin (first binder) containing chlorine atoms and a second thermoplastic resin (second binder) containing nitrogen atoms. More specifically, the thermoplastic resin includes a vinyl chloride resin and a urethane resin. In this specification, the vinyl chloride resin refers to a polymer containing a structural unit derived from vinyl chloride. More specifically, for example, the vinyl chloride resin refers to a homopolymer of vinyl chloride, a polymer of vinyl chloride and a comonomer copolymerizable therewith, and a mixture of these polymers.
[0127] The vinyl chloride resin includes, for example, at least one selected from the group consisting of vinyl chloride, vinyl chloride-vinyl acetate copolymer, vinyl chloride-vinylidene chloride copolymer, vinyl chloride-acrylonitrile copolymer, acrylic acid ester-vinyl chloride-vinylidene chloride copolymer, and methacrylic acid ester-vinyl chloride copolymer.
[0128] The term "urethane-based resin" refers to a resin containing a urethane bond in at least a portion of the molecular chain constituting the resin, and may be a urethane resin or a copolymer containing a urethane bond in a portion of the molecular chain. The urethane-based resin may be, for example, one obtained by reacting a polyisocyanate with a polyol. Alternatively, the urethane-based resin may be, for example, one obtained by reacting a polyester with a polyol. In this specification, the term "urethane-based resin" also includes one obtained by reaction with a curing agent.
[0129] The polyisocyanate includes, for example, at least one selected from the group consisting of diphenylmethane diisocyanate (MDI), tolylene diisocyanate (TDI), xylylene diisocyanate (XDI), 1,5-pentamethylene diisocyanate (PDI), hexamethylene diisocyanate (HDI), and isophorone diisocyanate (IPDI). In this specification, polyisocyanate refers to a compound having two or more isocyanate groups in the molecule. The polyisocyanate may be the polyisocyanate contained in the curing agent.
[0130] Any suitable polyol having two or more OH groups can be used as the polyol. The polyol may include, for example, at least one selected from the group consisting of a polyol (diol) having two OH groups, a polyol (triol) having three OH groups, a polyol (tetraol) having four OH groups, a polyol (pentaol) having five OH groups, and a polyol (hexaol) having six OH groups. Specific examples of the polyol include at least one selected from the group consisting of polyester polyols, polyether polyols, polycarbonate polyols, polyesteramide polyols, and acrylate polyols.
[0131] The polyester includes, for example, at least one selected from the group consisting of phthalic acid polyesters and aliphatic polyesters.
[0132] The thermoplastic resin may further include a thermoplastic resin other than a vinyl chloride resin or a urethane resin. Examples of such a thermoplastic resin include at least one selected from the group consisting of vinyl acetate, an acrylic acid ester-acrylonitrile copolymer, an acrylic acid ester-acrylonitrile copolymer, an acrylic acid ester-vinylidene chloride copolymer, a methacrylic acid ester-vinylidene chloride copolymer, a methacrylic acid ester-ethylene copolymer, polyvinyl fluoride, a vinylidene chloride-acrylonitrile copolymer, an acrylonitrile-butadiene copolymer, a polyamide resin, polyvinyl butyral, cellulose derivatives (cellulose acetate butyrate, cellulose diacetate, cellulose triacetate, cellulose propionate, nitrocellulose), a styrene-butadiene copolymer, a polyester resin, an amino resin, and synthetic rubber.
[0133] The thermosetting resin includes at least one selected from the group consisting of, for example, phenolic resin, epoxy resin, polyurethane curing resin, urea resin, melamine resin, alkyd resin, silicone resin, polyamine resin, and urea formaldehyde resin.
[0134] All of the above binders contain -SO 3 M, -OSO 3 M, -COOM, P=O(OM) 2 (wherein M represents a hydrogen atom or an alkali metal such as lithium, potassium, or sodium), or -NR1R2, -NR1R2R3 + X - a side chain amine having a terminal group represented by >NR1R2 + X - (wherein R1, R2, and R3 represent a hydrogen atom or a hydrocarbon group, and X - represents a halogen element ion such as fluorine, chlorine, bromine, or iodine, or an inorganic ion or an organic ion.) Polar functional groups such as -OH, -SH, -CN, and epoxy groups may also be introduced. The amount of these polar functional groups introduced into the binder is 10 -1 10 above -8 It is preferably 10 mol / g or less.-2 10 above -6 It is more preferably mol / g or less.
[0135] (Cobalt ferrite particles) The cobalt ferrite particles preferably have uniaxial crystal anisotropy. The uniaxial crystal anisotropy of the cobalt ferrite particles allows the magnetic particles to be preferentially crystalline oriented in the perpendicular direction of the magnetic tape MT. The cobalt ferrite particles have, for example, a cubic shape. In this specification, cubic shape includes a nearly cubic shape. The Co-containing spinel ferrite may further contain at least one element selected from the group consisting of Ni, Mn, Al, Cu, and Zn in addition to Co.
[0136] The Co-containing spinel ferrite has an average composition represented by the following formula, for example: Co x M y Fe 2 O Z (In the formula, M is at least one metal selected from the group consisting of, for example, Ni, Mn, Al, Cu, and Zn. x is a value within the range of 0.4≦x≦1.0. y is a value within the range of 0≦y≦0.3. However, x and y satisfy the relationship (x+y)≦1.0. z is a value within the range of 3≦z≦4. A portion of Fe may be substituted with another metal element.)
[0137] When the magnetic particles are cobalt ferrite particles, the upper limit of the average particle size of the magnetic particles is preferably 16.0 nm or less, more preferably 13.0 nm or less, and even more preferably 10.0 nm or less, from the viewpoint of improving linear recording density.
[0138] When the magnetic particles are cobalt ferrite particles, the lower limit of the average particle size of the magnetic particles is preferably 8.0 nm or more, from the viewpoint of improving the dispersibility of the magnetic particles and improving the electromagnetic conversion characteristics (for example, SNR).
[0139] When the magnetic particles are cobalt ferrite particles, the numerical range of the average particle size of the magnetic particles may be defined by any one of the above upper limits and the above lower limit, and is preferably 8.0 nm or more and 16.0 nm or less, more preferably 8.0 nm or more and 13.0 nm or less, and even more preferably 8.0 nm or more and 10.0 nm or less. The method for calculating the average particle size of the magnetic particles is the same as the method for calculating the average particle size of the magnetic particles when the magnetic particles are ε-iron oxide particles.
[0140] When the magnetic particles are cobalt ferrite particles, the average aspect ratio of the magnetic particles is preferably 1.0 or more and 3.0 or less, more preferably 1.0 or more and 2.5 or less, and even more preferably 1.0 or more and 2.0 or less. When the average aspect ratio of the magnetic particles is within the range of 1.0 or more and 3.0 or less, aggregation of the magnetic particles can be suppressed. Furthermore, when the magnetic particles are vertically oriented in the process of forming the magnetic layer 43, the resistance applied to the magnetic particles can be suppressed. Therefore, the vertical orientation of the magnetic particles can be improved. The method for calculating the average aspect ratio of the magnetic particles is the same as the method for calculating the average aspect ratio of the magnetic particles when the magnetic particles are ε-iron oxide particle powder.
[0141] When the magnetic particles are cobalt ferrite particles, the upper limit of the average particle volume of the magnetic particles is preferably 4.00×10 3 nm 3 or less, more preferably 2.00 x 10 3 nm 3 or less, and even more preferably 1.50 x 10 3 nm 3 or less or 1.00 x 10 3 nm 3 The following is the result.
[0142] When the magnetic particles are cobalt ferrite particles, the lower limit of the average particle volume of the magnetic particles is preferably 0.5×10 from the viewpoint of improving the dispersibility of the magnetic particles and improving the electromagnetic conversion characteristics (for example, SNR). 3 nm 3 or more, more preferably 0.6 × 10 3 nm 3 That's all.
[0143] When the magnetic particles are cobalt ferrite particles, the numerical range of the average particle volume of the magnetic particles may be defined by any one of the upper limit values and any one of the lower limit values, and is preferably 0.5×10 3 nm 3 Above 4.00 x 10 3 nm 3 Less than or equal to 0.6 × 10, more preferably 0.6 × 10 3 nm 3 Above 2.00 x 10 3 nm 3 or less, and even more preferably 0.6 × 10 3 nm 3 Above 1.50 x 10 3 nm 3 or less than 0.6 x 10 3 nm 3 Above 1.00 x 10 3 nm 3 The method for calculating the average particle volume of the magnetic particles is the same as the method for calculating the average particle volume when the ε iron oxide particles have a cubic shape.
[0144] (Carbon Particles) Some of the carbon particles contained in the magnetic layer 43 may protrude from the magnetic surface, forming multiple protrusions 430. By forming the multiple protrusions 430 from carbon particles, the electrical resistance of the magnetic surface can be reduced, and charging of the magnetic surface can be suppressed. In addition, dynamic friction between the head unit 56 and the magnetic surface when the magnetic tape MT is running can be reduced.
[0145] The carbon particles may function as an antistatic agent and a solid lubricant. The carbon particles preferably have an average primary particle size of 100.0 nm or less. When the carbon particles have an average primary particle size of 100.0 nm or less, even when the carbon particles are particles with a wide particle size distribution (e.g., carbon black), the inclusion of particles that are excessively large relative to the thickness of the magnetic layer 43 is suppressed.
[0146] The carbon particles may be, for example, one or more selected from the group consisting of carbon black, acetylene black, ketjen black, carbon nanotubes, and graphene, and among these carbon particles, carbon black is preferably used. Examples of carbon black that can be used include Seast TA manufactured by Tokai Carbon Co., Ltd., and Asahi #15 and #15HS manufactured by Asahi Carbon Co., Ltd.
[0147] The magnetic layer 43 may contain hybrid particles instead of carbon particles, or may contain hybrid particles together with carbon particles. The hybrid particles contain carbon and a material other than carbon. The material other than carbon is, for example, an organic material or an inorganic material. The hybrid particles may be hybrid particles in which carbon is attached to the surface of inorganic particles. Specifically, for example, they may be hybrid carbon in which carbon is attached to the surface of silica particles.
[0148] (Lubricant) The lubricant may be a liquid lubricant. The lubricant may be, for example, at least one selected from a fatty acid and a fatty acid ester, preferably both a fatty acid and a fatty acid ester. The inclusion of a lubricant in the magnetic layer 43, particularly the inclusion of both a fatty acid and a fatty acid ester in the magnetic layer 43, contributes to improving the running stability of the magnetic tape MT. More particularly, the magnetic layer 43 containing a lubricant and having pores achieves good running stability. This improvement in running stability is thought to be due to the lubricant adjusting the dynamic friction coefficient of the magnetic layer 43-side surface of the magnetic tape MT to a value suitable for running the magnetic tape MT.
[0149] The fatty acid may preferably be a compound represented by the following general formula (1) or (2). For example, the fatty acid may contain either or both of the compound represented by the following general formula (1) and the compound represented by the general formula (2).
[0150] The fatty acid ester may preferably be a compound represented by the following general formula (3), (4), or (5). For example, the fatty acid ester may contain one, two, or three of the compounds represented by the following general formula (3), (4), and (5).
[0151] By including in the lubricant one or both of the compound represented by general formula (1) and the compound represented by general formula (2), and one, two or three of the compound represented by general formula (3), the compound represented by general formula (4) and the compound represented by general formula (5), it is possible to suppress an increase in the coefficient of dynamic friction due to repeated recording or reproduction of the magnetic tape MT.
[0152] CH3 (CH2) k COOH (1) (In general formula (1), k is an integer selected from the range of 14 to 22, more preferably from the range of 14 to 18.)
[0153] CH3 (CH2) n CH=CH(CH2) m COOH (2) (In the general formula (2), the sum of n and m is an integer selected from the range of 12 to 20, more preferably from the range of 14 to 18.)
[0154] CH3 (CH2) p COO(CH2) q CH3 (3) (wherein, in general formula (3), p is an integer selected from the range of 14 or more and 22 or less, more preferably 14 or more and 18 or less, and q is an integer selected from the range of 2 or more and 5 or less, more preferably 2 or more and 4 or less.)
[0155] CH3 (CH2) r COO-(CH2) s CH(CH3)2 (4) (In the general formula (4), r is an integer selected from the range of 14 to 22, and s is an integer selected from the range of 1 to 3.)
[0156] CH3 (CH2) tCOO-(CH)(CH3)CH2(CH3) u ...(5) (In general formula (5), t is an integer selected from the range of 14 to 22, and u is an integer selected from the range of 1 to 3.)
[0157] (Abrasive particles) Some of the abrasive particles contained in the magnetic layer 43 may protrude from the magnetic surface to form a plurality of protrusions 430. When the head unit 56 slides over the magnetic tape MT, the protrusions 430 formed by the abrasive particles can come into contact with the head unit 56.
[0158] The lower limit of the Mohs hardness of the abrasive particles is preferably 7.0 or more, more preferably 7.5 or more, even more preferably 8.0 or more, and particularly preferably 8.5 or more, from the viewpoint of suppressing deformation due to contact with the head unit 56. The upper limit of the Mohs hardness of the abrasive particles is preferably 9.5 or less, from the viewpoint of suppressing wear of the head unit 56.
[0159] The abrasive particles are preferably inorganic particles. Examples of inorganic particles include α-alumina with an α-conversion rate of 90% or more, β-alumina, γ-alumina, silicon carbide, chromium oxide, cerium oxide, α-iron oxide, corundum, silicon nitride, titanium carbide, titanium oxide, silicon dioxide, tin oxide, magnesium oxide, tungsten oxide, zirconium oxide, boron nitride, zinc oxide, calcium carbonate, calcium sulfate, barium sulfate, molybdenum disulfide, acicular α-iron oxide obtained by dehydrating and annealing magnetic iron oxide raw materials, optionally surface-treated with aluminum and / or silica, and diamond powder. Examples of inorganic particles that are preferably used include alumina particles such as α-alumina, β-alumina, and γ-alumina, and silicon carbide. The abrasive particles may be acicular, spherical, or cubic, but those with angular shapes are preferred because they have high abrasiveness.
[0160] (Antistatic Agent) The antistatic agent reduces the electrical resistance of the magnetic surface and can suppress charging of the magnetic surface. The antistatic agent includes, for example, at least one selected from the group consisting of natural surfactants, nonionic surfactants, and cationic surfactants.
[0161] (Curing Agent) The curing agent includes, for example, polyisocyanate. The polyisocyanate may include, for example, diphenylmethane diisocyanate (MDI), tolylene diisocyanate (TDI), xylylene diisocyanate (XDI), 1,5-pentamethylene diisocyanate (PDI), hexamethylene diisocyanate (HDI), or isophorone diisocyanate (IPDI) as an isocyanate source. The polyisocyanate may have a TMP adduct structure, an isocyanurate structure, a biuret structure, an allophanate structure, or the like.
[0162] Specific examples of polyisocyanates include aromatic polyisocyanates such as an adduct of tolylene diisocyanate (TDI) and an active hydrogen compound, and aliphatic polyisocyanates such as an adduct of hexamethylene diisocyanate (HMDI) and an active hydrogen compound. The weight average molecular weight of these polyisocyanates is preferably in the range of 100 to 3,000.
[0163] (Rust inhibitor) Examples of the rust inhibitor include phenols, naphthols, quinones, heterocyclic compounds containing a nitrogen atom, heterocyclic compounds containing an oxygen atom, and heterocyclic compounds containing a sulfur atom.
[0164] (Non-magnetic reinforcing particles) Examples of non-magnetic reinforcing particles include aluminum oxide (α-, β-, or γ-alumina), chromium oxide, silicon oxide, diamond, garnet, emery, boron nitride, titanium carbide, silicon carbide, titanium carbide, and titanium oxide (rutile or anatase titanium oxide).
[0165] (Underlayer) The underlayer 42 is intended to reduce the unevenness of the surface of the substrate 41 and adjust the unevenness of the magnetic surface. The underlayer 42 is a non-magnetic layer containing non-magnetic particles, a binder, and a lubricant. The underlayer 42 supplies the lubricant to the magnetic surface. If necessary, the underlayer 42 may further contain at least one additive selected from the group consisting of an antistatic agent, a hardener, an anti-rust agent, etc.
[0166] The underlayer 42 may have a plurality of holes. A lubricant may be stored in the holes. In this case, the supply of the lubricant to the magnetic surface can be improved. From the viewpoint of improving the supply of the lubricant to the magnetic surface, it is preferable that the holes extend in a direction perpendicular to the magnetic surface. From the viewpoint of improving the supply of the lubricant to the magnetic surface, it is preferable that the holes in the underlayer 42 and the holes in the magnetic layer 43 are connected to each other.
[0167] Average thickness t of the underlayer 42 3 The upper limit of the average thickness t of the underlayer 42 is preferably 0.90 μm or less, more preferably 0.80 μm or less, even more preferably 0.70 μm or less, and particularly preferably 0.60 μm or less. 3 When the average thickness t of the underlayer 42 is 0.90 μm or less, the magnetic tape MT can be stretched and contracted by an external force more easily, and therefore the width of the magnetic tape MT can be adjusted more easily by adjusting the tension. 3 The lower limit of the thickness is preferably 0.30 μm or more from the viewpoint of reducing the unevenness on the surface of the substrate 41 .
[0168] Average thickness t of the underlayer 42 3 is the average thickness t of the magnetic layer 43 2 However, the magnification of the TEM image is adjusted appropriately depending on the thickness of the underlayer 42.
[0169] Average thickness t of the substrate 41 1 Whereas the average thickness t of the magnetic layer 43 2 and the average thickness t of the underlayer 42 3 If the total thickness of the substrate 41 is too large, the bending rigidity will increase, and the stability of contact between the magnetic tape MT and the head may decrease. 1 Whereas the average thickness t of the magnetic layer 43 2 and the average thickness t of the underlayer 42 3 If the total thickness of the substrate 41 is too small, the surface properties of the magnetic surface of the magnetic tape MT may be reduced. 1 The average thickness t of the magnetic layer 43 2 and the average thickness t of the underlayer 42 3 The ratio of the total thickness ((t 2 +t 3 ) / t1 ) is preferably 0.19 or more and 0.28 or less.
[0170] The underlayer 42 preferably has a plurality of holes. By storing lubricant in these holes, it is possible to further suppress a decrease in the amount of lubricant supplied between the magnetic surface and the head unit 56, even after repeated recording or reproduction (i.e., after repeated running with the head unit 56 in contact with the surface of the magnetic tape MT). This further suppresses an increase in the dynamic friction coefficient. In other words, even better running stability can be obtained.
[0171] (Non-magnetic particles) Non-magnetic particles include, for example, at least one of inorganic particles and organic particles. Non-magnetic particles may also be carbon particles such as carbon black. One type of non-magnetic particle may be used alone, or two or more types of non-magnetic particles may be used in combination. Inorganic particles include, for example, metals, metal oxides, metal carbonates, metal sulfates, metal nitrides, metal carbides, or metal sulfides. The shapes of non-magnetic particles include, for example, various shapes such as needles, spheres, cubes, and plates, but are not limited to these shapes.
[0172] (Binder, Lubricant) The binder and lubricant are the same as those in the magnetic layer 43 described above.
[0173] (Additives) The antistatic agent, hardener, and anticorrosive agent are the same as those in the magnetic layer 43 described above.
[0174] (Back Layer) The back layer 44 contains a binder and non-magnetic particles. If necessary, the back layer 44 may further contain at least one additive selected from the group consisting of a lubricant, a hardener, an antistatic agent, etc. The binder and non-magnetic particles are the same as those in the underlayer 42 described above. The hardener and antistatic agent are the same as those in the magnetic layer 43 described above.
[0175] The average particle size of the non-magnetic particles is preferably 10.0 nm or more and 150.0 nm or less, more preferably 15.0 nm or more and 110.0 nm or less. The average particle size of the non-magnetic particles is determined in the same manner as the average particle size of the magnetic particles. The non-magnetic particles may include non-magnetic particles having two or more particle size distributions.
[0176] Average thickness t of the back layer 44 4 When the upper limit of the average thickness of the back layer 44 is 0.60 μm or less, the average thickness t T Even if the average thickness t of the back layer 44 is 5.40 μm or less, the thickness of the underlayer 42 and the substrate 41 can be kept large, so that the running stability of the magnetic tape MT in a recording / reproducing device can be maintained. 4 The lower limit of the thickness is not particularly limited, but is, for example, 0.20 μm or more.
[0177] Average thickness t of the back layer 44 4 is calculated as follows: First, the average thickness t of the magnetic tape MT T Measure the average thickness t T The method for measuring the average thickness of the magnetic tape is as described below in "Average Thickness of Magnetic Tape." Next, the magnetic tape MT housed in the cartridge 10 is unwound, and a sample is prepared by cutting the magnetic tape MT into a length of 250 mm at a position 30 to 40 m longitudinally from one end of the outer periphery of the magnetic tape MT. Next, the back layer 44 of the sample is removed with a solvent such as MEK (methyl ethyl ketone) or dilute hydrochloric acid. Next, the thickness of the sample is measured at five positions using a laser hologram gauge (LGH-110C) manufactured by Mitutoyo Corporation, and the measured values are simply averaged (arithmetic mean) to obtain the average thickness t B Then, the average thickness t of the back layer 44 is calculated using the following formula: 4 The five measurement positions are selected at random from the sample so that they are different positions in the longitudinal direction of the magnetic tape MT. 4 [μm] = t T [μm]-t B [μm]
[0178] (Lubricant Layer) The lubricant layer contains a lubricant. The lubricant is the same as the lubricant contained in the magnetic layer 43. The lubricant layer may be formed from a lubricant supplied to the magnetic surface from the magnetic layer 43 and the underlayer 42.
[0179] (Average Thickness of Magnetic Tape) By reducing the average thickness of the magnetic tape MT, the length of tape wound into one cartridge 10 can be increased, thereby increasing the recording capacity per cartridge 10. Therefore, from the viewpoint of improving the recording capacity of the cartridge 10, the average thickness (average total thickness) t T The upper limit of the average thickness t of the magnetic tape MT is 5.40 μm or less, preferably 5.30 μm or less, more preferably 5.10 μm or less, even more preferably 4.90 μm or less, and particularly preferably 4.70 μm or less. T The lower limit of the thickness is not particularly limited, but is, for example, 3.50 μm or more.
[0180] Average thickness t of magnetic tape MT T is obtained as follows. First, the magnetic tape MT housed in the cartridge 10 is unwound, and a sample is cut out of the magnetic tape MT at a length of 250 mm at a position 30 to 40 m longitudinally from one end of the outer periphery of the magnetic tape MT. Next, the thickness of the sample is measured at five positions using a Mitutoyo Laser Hologram (LGH-110C) as a measuring device, and the measured values are simply averaged (arithmetic mean) to obtain the average thickness t T The five measurement positions are selected at random from the sample so that they are different positions in the longitudinal direction of the magnetic tape MT.
[0181] (The ratio of the integrated values of the power spectral density I λn≦5 / I 10≦λn≦20 A two-dimensional surface profile image with a measurement range of 100 μm×100 μm was obtained by measuring the surface on the magnetic layer 43 side using an atomic force microscope (hereinafter referred to as “AFM”), and the spatial wavelength λ nWhen the power spectral density (hereinafter referred to as "PSD") at each position of the spatial wavelength λ = 100 / n [μm] (where n is an integer of 1 to 255) is calculated, n Average value I of the integrated value of PSD in the range of ≦5 μm λn≦5 and 10 μm≦spatial wavelength λ n Average value I of the integrated value of PSD in the range of ≦20 μm 10≦λn≦20 Relative to I λn≦5 / I 10≦λn≦20 is 3.00 or less, preferably 2.80 or less, more preferably 2.60 or less, 2.40 or less, 2.20 or less, 2.10 or less, or 2.01 or less. λn≦5 / I 10≦λn≦20 If the ratio exceeds 3.00, the components of short wavelength λ (λ≦5 μm) become more numerous than the components of long wavelength λ (10 μm≦λ≦20 μm) in the surface irregularities on the magnetic layer 43 side, and the distance between the magnetic tape MT and the head unit 56 (hereinafter referred to as "spacing") becomes wider, thereby deteriorating the electromagnetic conversion characteristics.
[0182] Ratio I λn≦5 / I 10≦λn≦20 is obtained as follows. First, the magnetic tape MT housed in the cartridge 10 is unwound, and the magnetic tape MT is cut into a length of about 10 cm from a position approximately 20 m from one end of the magnetic tape MT on the outermost periphery to obtain sample 1. Furthermore, the magnetic tape MT is cut into a length of about 10 cm from a position approximately 50 m from the other end of the magnetic tape MT on the innermost periphery to obtain sample 2. Next, sample 1 is cut into a size that fits the sample holder and attached to the sample holder. After that, the magnetic surface of sample 1 is observed with an AFM at three randomly selected points on sample 1 to obtain three two-dimensional surface profile images.
[0183] The AFM measurement conditions were as follows: Measuring device: Medium-sized probe microscope system AFM5500M (manufactured by Hitachi High-Technologies Corporation) Measurement range: 100 μm×100 μm Resolution: X direction 512×Y direction 512 Measurement mode: DFM (shape) Cantilever: SI-DF40P2 Automatic tilt correction: 1st order Automatic tilt correction: 3rd order
[0184] The settings for AFM flattening are as follows: Calculation target: Off Mask: Off Tilt correction: Off Line arrangement: Off Calculation direction: XY
[0185] Next, three two-dimensional surface profile images are obtained from Sample 2 in the same manner as the three two-dimensional surface profile images were obtained from Sample 1. In this way, a total of six two-dimensional surface profile images are obtained.
[0186] Next, the average X-PSD profile of the two-dimensional surface profile image is obtained using image analysis software (Image Metrology, SPIP (registered trademark) version 6.7.3) as follows: (1) Using the image analysis software, open the two-dimensional surface profile image to be analyzed. (2) Select 2D FFT / PSD analysis from the analysis tab of the image analysis software to display the 2D FFT / PSD analysis menu, select average X-PSD profile from the displayed menu, and perform average X-PSD analysis of the two-dimensional surface profile image. This obtains the average X-PSD value of the two-dimensional surface profile image.
[0187] Next, the average X-PSD value was substituted into the following formula to obtain the PSD [nm 2 ] is calculated. 2 ] = (average X-PSD value) × 2 × minimum wave number (1.00 × 10 -5 ) In the above formula, the minimum value of the wave number (1.00 × 10 -5 ) represents the minimum value of the wave number corresponding to the unevenness of the surface on the magnetic layer 43 side. The minimum value of the wave number is determined from the measurement range of 100 μm×100 μm. That is, 1.00 / 100 μm=1.00 / 100000 nm=1.00×10 -5 nm -1 Figure 10 shows an example of the PSD calculated by the above steps.
[0188] Next, for each of the six two-dimensional surface profile images, the spatial wavelength λ n PSD in the range of ≦5 μm [nm 2 ] integrated value I 1, spatial wavelength λ n PSD in the range of ≦10 μm [nm 2 ] integrated value I 2 , and the spatial wavelength λ n PSD in the range of ≦20 μm [nm 2 ] integrated value I 3 Calculate the integrated value I 1 , integrated value I 2 and the integrated value I 3 To calculate the spatial wavelength λ n = 100 / n [μm] (where n is an integer between 1 and 255). n PSD in the range of ≦5 μm [nm 2 ] integrated value I 1 is the spatial wavelength λ n1 = 100 / n 1 [μm] (where n 1 is an integer between 20 and 255.) n Integrated value I in the range of ≦10 μm 2 is the spatial wavelength λ n2 = 100 / n 2 [μm] (where n 2 is an integer between 10 and 255.) n Integrated value I in the range of ≦20 μm 3 is the spatial wavelength λ n3 = 100 / n 3 [μm] (where n 3 is an integer between 5 and 255.
[0189] Next, six integrated values I calculated from the six two-dimensional surface profile images are 1 Simply average (arithmetic mean) the integrated value I 1 The average value of I λn≦5 Next, the six integrated values I calculated from the six two-dimensional surface profile images are calculated. 2 Simply average (arithmetic mean) the integrated value I 2 The average value of I λn≦10Next, the six integrated values I calculated from the six two-dimensional surface profile images are calculated. 3 Simply average (arithmetic mean) the integrated value I 3 The average value of I λn≦20 Calculate.
[0190] Next, the average value I λn≦20 From the average value I λn≦10 Subtract the average value I 10≦λn≦20 (I λn≦20 -I λn≦10 ) is calculated. Next, the average value I λn≦5 and the average value I 10≦λn≦20 The ratio of (I λn≦5 / I 10≦λn≦20 ) is calculated.
[0191] (Average value of integrated value I λn≦5 ) the spatial wavelength λ obtained by measuring the surface on the magnetic layer 43 side with an AFM n Average value I of the integrated value of PSD in the range of ≦5 μm λn≦5 is preferably 2.20 nm 2 Less than or equal to 2.00 nm, more preferably 2 or less, and even more preferably 1.80 nm 2 Below, 1.60nm 2 or less than 1.40 nm 2 The average value of the integrated value I λn≦5 is 2.20 nm 2 If the thickness is less than this, the increase in the component of short wavelength λ (λ≦5 μm) is suppressed in the unevenness on the surface on the magnetic layer 43 side, and the spacing becomes narrower, thereby improving the electromagnetic conversion characteristics.
[0192] (Average value of integrated value I 10≦λn≦20 10 μm≦spatial wavelength λ obtained by measuring the surface on the magnetic layer 43 side with an AFM n Average value I of the integrated value of PSD in the range of ≦20 μm 10≦λn≦20 However, preferably 0.65 nm 2 More preferably, 0.66 nm 2 or more, and even more preferably 0.67 nm 2 That's all. The average value of the integrated value I 10≦λn≦20 is 0.65 nm 2If the above conditions are met, the contact state between the magnetic tape MT and the head unit 56 is stabilized, powder falling off is reduced, and deterioration of the running performance of the magnetic tape MT is suppressed.
[0193] The surface on the magnetic layer 43 side is measured by AFM, and the spatial wavelength λ is 10 μm or less. n Average value I of the integrated value of PSD in the range of ≦20 μm 10≦λn≦20 However, preferably 0.72 nm 2 or less, more preferably 0.71 nm 2 or less, and even more preferably 0.70 nm 2 The average value of the integrated value I 10≦λn≦20 is 0.72 nm 2 If it is equal to or less than this, the spacing between the head unit 56 and the magnetic tape MT can be reduced, and the electromagnetic conversion characteristics are stabilized.
[0194] (Kurtosis Sku, Root Mean Square Roughness Sq) The average value of kurtosis Sku on the surface on the magnetic layer 43 side is preferably 5.50 or less, more preferably 3.30 to 5.50, even more preferably 3.80 to 5.50, and particularly preferably 3.80 to 4.80. When the average value of kurtosis Sku is 5.50 or less, the unevenness on the surface on the magnetic layer 43 side is prevented from becoming excessively sharp, and the protrusions 430 on the surface on the magnetic layer 43 side are less likely to be scraped off when the head unit 56 slides over the magnetic tape MT. Therefore, powder shedding during recording or playback is suppressed. On the other hand, when the average value of kurtosis Sku is 3.30 or more, the contact area between the head unit 56 and the magnetic tape MT is reduced, and the dynamic friction coefficient during recording or playback is reduced. The ratio I of the integrated value of kurtosis Sku and PSD λn≦5 / I 10≦λn≦20 Therefore, in order to achieve excellent electromagnetic conversion characteristics and to suppress the occurrence of powder falling during recording or reproduction, the ratio of the integrated values of PSD, I λn≦5 / I 10≦λn≦20 It is preferable to set numerical ranges for both the saturation temperature and the kurtosis Sku.
[0195] From the viewpoint of improving electromagnetic conversion characteristics, the average value of the root mean square roughness Sq on the surface on the magnetic layer 43 side is preferably 2.25 nm or less, more preferably 2.20 nm or less, even more preferably 2.15 nm or less, 2.10 nm or less, 2.05 nm or less, or 2.01 nm or less.
[0196] The average value of the kurtosis Sku and the average value of the root mean square roughness Sq on the surface on the magnetic layer 43 side are determined as follows.
[0197] First, the ratio of the integrated values of the PSD, I λn≦5 / I 10≦λn≦20 In the same manner as in the measurement method of (1), a total of six two-dimensional surface profile images are obtained from the magnetic tape MT.
[0198] Next, the image analysis software (Image Metrology, SPIP (registered trademark) version 6.7.3) is used to measure the kurtosis Sku and root-mean-square roughness Sq of the two-dimensional surface profile image as follows: (1) Using the image analysis software, open the two-dimensional surface profile image to be analyzed. (2) Select Sa analysis from the analysis tab, open the Roughness & Texture Analysis window, and set the Input Window and Parameters in that window as follows: Plane Correction selected: Substract Plane Parameters SPIP Classic selected Plug-in Parameters not selected (3) After setting the Roughness & Texture Analysis window as described above, press the Calculate button in that window to analyze the kurtosis Sku and root-mean-square roughness Sq. After the analysis is complete, the analysis results are displayed.
[0199] Next, the six kurtosis values Sku obtained from the six two-dimensional surface profile images are simply averaged (arithmetic mean) to calculate the average kurtosis value Sku. Also, the six root-mean-square roughness values Sq obtained from the six two-dimensional surface profile images are simply averaged (arithmetic mean) to calculate the average root-mean-square roughness value Sq.
[0200] (Average creep slope ratio (A 2 / A 1 )) Average creep slope A of magnetic tape MT measured in an environment of 32°C temperature and 20% RH 1 and the average creep slope A of the magnetic tape MT measured in an environment of a temperature of 32°C and a humidity of 80% RH. 2 The average creep slope ratio (A 2 / A 1 The average creep slope ratio (A) is 1.440 or less, preferably 1.400 or less, and more preferably 1.300 or less. 2 / A 1 When the RH coefficient is 1.440 or less, moisture absorption by the substrate 41 is suppressed, and the humidity dependency of the creep slope is reduced. This improves the dimensional stability of the magnetic tape MT against changes in humidity. Furthermore, the dimensional stability of the magnetic tape MT against temperature changes in an 80% RH environment (high humidity environment) is also improved. Note that 20% RH and 80% RH humidity correspond to the minimum and maximum humidity values, respectively, of the guaranteed environment in a typical storage tape system.
[0201] Average creep slope A 1 is the average value of the creep slopes of a plurality of first samples taken out of the magnetic tape MT. The creep slope of each first sample is obtained by conducting a creep test on the first sample in an environment of a temperature of 32°C and a humidity of 20% RH, obtaining a graph (see FIGS. 11A and 11B) with time on the horizontal axis and strain on the vertical axis, changing the horizontal axis of the graph to a logarithmic display (see FIGS. 11B and 11C), and performing a logarithmic approximation on the data in the graph after the change to find the slope of the approximated line (see FIG. 11C).
[0202] Average creep slope A 2is the average value of the creep slopes of multiple second samples taken from the magnetic tape MT. The creep slope of each second sample is obtained by conducting a creep test on the second sample in an environment of a temperature of 32°C and a humidity of 80% RH, obtaining a graph (see FIGS. 11A and 11B) with time on the horizontal axis and strain on the vertical axis, changing the horizontal axis of the graph to a logarithmic display (see FIGS. 11B and 11C), and performing logarithmic approximation on the data in the graph after the change to determine the slope of the approximated line (see FIG. 11C).
[0203] Average creep slope ratio (A 2 / A 1 Specifically, it is measured as follows.
[0204] (Sample Preparation) First, a 1 / 2-inch (12.65 mm) wide magnetic tape MT housed in the cartridge 10 is unwound, and the magnetic tape MT is punched out using a punching machine at positions 10 m to 20 m, 30 m to 40 m, and 50 m to 60 m from one end of the outer periphery of the magnetic tape MT in the longitudinal direction. This results in three rectangular samples having a width of 4 mm in the tape width direction and a length of 10 mm in the tape longitudinal direction. Next, creep tests are performed on these three samples as follows.
[0205] (Creep test in an environment of 32°C temperature and 20% RH) First, both longitudinal ends of the sample are clamped to the measurement section of a dynamic viscoelasticity measuring device (RSA II, manufactured by TA Instruments). Next, the temperature and humidity in the measurement chamber are controlled, and the sample is left for at least 60 minutes or more until the temperature and humidity in the measurement chamber stabilize. Then, after confirming that the sample dimensions are stable, the creep test is performed.
[0206] The measurement conditions for the creep test are as follows: Measurement sample size: 4 mm x 10 mm Sampling: 1 s / point Control Temperature control PID: P = 10, I = 125, D = 1 SS control PID: P = 0.5, I = 30, D = 10 Hold temperature control PID: P = 9, I = 250, D = 1 SS control: F assembly SS program (load) Initial: 0.02 N / 4 mm (equivalent to 0.06 N / 12.65 mm) Maximum load: 0.19569 N / 4 mm (equivalent to 0.6 N / 12.65 mm) Acceleration: 19.613 mN / min Temperature and humidity control Temperature: 32°C Humidity: 20% RH Bubbling temperature: 6.24°C The bubbling temperature is a setting value that serves as a guide for adjusting the temperature and humidity of the measurement environment. In the case of the above settings, setting it to 6.24°C will roughly adjust the temperature and humidity of the measurement environment, and then fine adjustments will be made to match the actual measurement environment.
[0207] (Creep test in an environment with a temperature of 32°C and a humidity of 80% RH) Next, the temperature and humidity in the measurement chamber are controlled as follows, and the sample is left for at least 60 minutes until the temperature and humidity stabilize. After confirming that the sample dimensions are stable, the creep test is performed. Temperature and humidity control: Temperature: 32°C, Humidity: 80% RH, Bubbling temperature: 28.11°C. The measurement conditions for this creep test are the same as those for the creep test in an environment with a temperature of 32°C and a humidity of 20% RH, except for the temperature and humidity control. As mentioned above, the bubbling temperature is a set value that serves as a guide for adjusting the temperature and humidity of the measurement environment. Setting it to 28.11°C roughly adjusts the temperature and humidity of the measurement environment, and then fine-tuning is performed to match the actual measurement environment.
[0208] (Average creep slope ratio (A 2 / A 1Calculation of (1)) Next, graphs with time on the horizontal axis and strain on the vertical axis were obtained from the creep test in an environment at a temperature of 32°C and a humidity of 20% and the creep test in an environment at a temperature of 32°C and a humidity of 80% (see FIGS. 11A and 11B). In the obtained graph (see FIG. 11A), the portion where gradual elongation occurs under a constant stress (load) (the rising portion of the graph) is called a creep curve. In FIGS. 11A and 11B, point A indicates the position where the load reaches the set value (maximum load), and point B indicates the position where the application of the set load (maximum load) is stopped. Note that the horizontal axis of FIG. 11B is represented by time, with point A in FIG. 11A as the reference (0 [sec]).
[0209] Next, the horizontal axis (time axis) of the graph obtained by the creep test at a temperature of 32°C and a humidity of 20% RH was changed to a logarithmic display, and an approximate line was obtained from the changed graph by logarithmic approximation, and the slope of the approximate line was designated as the "creep slope a 1 " (see Figures 11B and 11C). The "Add Approximate Curve" function of Microsoft® Excel® is used to calculate the approximate line. The above version of Microsoft® Excel® is Microsoft® Excel® for Microsoft 365 MSO. The data between points A and B is used to calculate the approximate line. Similarly, the horizontal axis (time axis) of the graph obtained by the creep test at a temperature of 32°C and a humidity of 80% RH is changed to a logarithmic display, and an approximate line is obtained by logarithmically approximating the data in the graph after the change. The slope of the approximate line is called the "creep slope a 2 "
[0210] Next, a total of three creep slopes a obtained from the three samples were calculated. 1 The average creep slope A is calculated by simply averaging (arithmetic mean) the 1 Similarly, the creep slope a is calculated from the three samples. 2 The average creep slope A is calculated by simply averaging (arithmetic mean) the 2 Next, calculate the average creep slope A 1 Average creep slope A2 The ratio (A 2 / A 1 ) was calculated and used as the average creep slope ratio (A 2 / A 1 )
[0211] (Average Tanδ ratio (Average Tanδ ratio 2 / Average Tanδ 1 )) Average Tan δ of magnetic tape MT measured in an environment of 32°C temperature and 20% RH 1 and the average Tan δ of the magnetic tape MT measured in an environment of a temperature of 32°C and a humidity of 80% RH. 2 Average Tan δ ratio (average Tan δ 2 / Average Tanδ 1 ) is 1.2000 or less, preferably 1.1900 or less, and more preferably 1.1800 or less. 2 / Average Tanδ 1 ) exceeds 1.2000, the humidity dependency of Tan δ of the magnetic tape MT becomes large. As a result, the elasticity of the magnetic tape MT is lost or the viscosity of the magnetic tape MT increases with humidity changes. In other words, this leads to a change in the viscoelasticity of the magnetic tape MT. Therefore, the dimensional stability of the magnetic tape MT decreases with humidity changes. Furthermore, the dimensional stability of the magnetic tape MT decreases with temperature changes in an environment with a humidity of 80% RH (high humidity environment).
[0212] Average Tanδ ratio (average Tanδ 2 / Average Tanδ 1 ) is measured as follows:
[0213] (Sample Preparation) First, the average creep slope ratio (A 2 / A 1 Three rectangular samples are obtained in the same manner as in the measurement of the storage modulus E' and loss modulus E'' of the three samples as follows.
[0214] (Measurement of storage modulus E' and loss modulus E'' in an environment of temperature 32°C and humidity 20% RH) First, both longitudinal ends of the sample are clamped to the measurement section of a dynamic viscoelasticity measuring device (RSAII, manufactured by TA Instruments). Next, the temperature and humidity in the measurement chamber are controlled, and the sample is left for at least 60 minutes or more until the temperature and humidity in the measurement chamber stabilize. Then, after confirming that the dimensions of the sample are stable, the storage modulus E' and loss modulus E'' are measured.
[0215] The conditions for measuring the storage modulus E' and the loss modulus E'' are as follows. Measurement sample size: 4 mm x 10 mm Sampling: 1 s / point Control Temperature control PID: P = 10, I = 125, D = 1 SS control PID: P = 0.5, I = 30, D = 10 Hold temperature control PID: P = 9, I = 250, D = 1 SS control: F group sine control SS program (load) Offset: 110 mN Amplitude: 50 mN Frequency: 0.01 Hz Hold: 0 min Measurement time: 10 min Temperature and humidity control Temperature: 32°C Humidity: 20% RH Bubbling temperature: 6.24°C The bubbling temperature is a setting value that serves as a guide for adjusting the temperature and humidity of the measurement environment. In the case of the above settings, by setting it to 6.24°C, the temperature and humidity of the measurement environment will be roughly adjusted, and then fine adjustments will be made to match the actual measurement environment.
[0216] (Measurement of storage modulus E' and loss modulus E'' in an environment of temperature 32°C and humidity 80% RH) Next, the temperature and humidity in the measurement chamber are controlled as follows, and the sample is left for at least 60 minutes or more until the temperature and humidity stabilize. Then, after confirming that the sample dimensions are stable, the storage modulus E' and loss modulus E'' are measured. Temperature and humidity control Temperature: 32°C Humidity: 80% RH Bubbling temperature: 28.11°C Note that, with the exception of the temperature and humidity control, the measurement conditions for storage modulus E' and loss modulus E'' in an environment of temperature 32°C and humidity 80% RH are the same as the measurement conditions for storage modulus E' and loss modulus E'' in an environment of temperature 32°C and humidity 20% RH. Furthermore, as described above, the bubbling temperature is a set value that serves as a guide for adjusting the temperature and humidity of the measurement environment. By setting it to 28.11°C, the temperature and humidity of the measurement environment are roughly adjusted, and then fine adjustments are made to match the actual measurement environment.
[0217] (Average Tanδ ratio (Average Tanδ ratio 2 / Average Tanδ 1 ) In the following explanation, of the three samples, the sample taken from a position 10 m to 20 m in the longitudinal direction will be referred to as "Sample 1", the sample taken from a position 30 m to 40 m in the longitudinal direction will be referred to as "Sample 2", and the sample taken from a position 50 m to 60 m in the longitudinal direction will be referred to as "Sample 3".
[0218] Next, Tan δ of Sample 1 was calculated using the storage modulus E′ and loss modulus E″ of Sample 1 measured at a temperature of 32° C. and a humidity of 20% RH. 1 Next, Tan δ of Sample 1 is calculated using the storage modulus E' and loss modulus E'' of Sample 1 measured at a temperature of 32°C and a humidity of 80% RH. 2 (=E'' / E') is calculated. Next, Tan δ of Sample 1 is calculated. 1 , Tanδ 2 Tan δ of sample 2 was calculated in the same manner as 1 , Tanδ 2 , and Tan δ of Sample 3 1 , Tanδ2 Calculate.
[0219] Next, Tan δ of Samples 1 to 3 1 Simply average (arithmetic mean) the average Tan δ 1 Similarly, Tan δ of Samples 1 to 3 is calculated. 2 Simply average (arithmetic mean) the average Tan δ 2 Next, calculate the average Tan δ 1 Average Tan δ for 2 Ratio of (average Tanδ 2 / Average Tanδ 1 ) is required.
[0220] (Average width change ΔW of magnetic tape MT with temperature change in 80% RH environment) The average width change ΔW of magnetic tape MT with temperature change in 80% RH environment is preferably 160 nm / °C or less, more preferably 150 nm / °C or less, even more preferably 140 nm / °C or less, and particularly preferably 130 nm / °C or less or 120 nm / °C or less. If the average width change ΔW is 160 nm / °C or less, reproduction of signals recorded in different temperature environments can be sufficiently guaranteed even at high track densities. The specific reason for this is as follows. If the average width change ΔW of magnetic tape MT with temperature change in 80% RH environment is 160 nm / °C or less, taking into account the temperature change of the recording / reproducing head of 89 nm / °C, the actual tape width change in the tape drive is 71 nm / °C or less. In a typical storage tape system, the temperature range that should be guaranteed in an environment with a humidity of 80% RH is about 20° C., so the maximum change is 1420 nm (20° C. × 71 nm / ° C.). According to the findings of the inventors, if the maximum change is 1420 nm or less in a 1 / 2-inch (12.65 mm) wide magnetic tape MT, then even if the track density is high, reproduction of signals recorded in different temperature environments can be sufficiently guaranteed in a typical drive.
[0221] 12 is a schematic diagram showing the appearance of a measuring device 210 used to measure the average width change ΔW of a magnetic tape MT in response to a temperature change in an environment with a humidity of 80% RH. The measuring device 210 includes a base 211, a support column 212, a light emitter 213, a light receiver 214, a support plate 215, five support members 216A to 216E, and a fixing portion 217.
[0222] The base 211 has a rectangular plate shape. A light receiver 214 is provided in the center of the base 211. The support pillar 212 is erected adjacent to the light receiver 214 at a position offset from the center of the base 211 toward one long side. A fixing portion 217 is provided on one short side of the base 211.
[0223] A light emitter 213 is supported at the tip of the support column 212. The light emitter 213 and the light receiver 214 face each other. During measurement, the sample 10S supported by the support members 216A to 216E is placed between the facing light emitter 213 and the light receiver 214. The light emitter 213 and the light receiver 214 are connected to a PC (personal computer) (not shown), and under the control of the PC, the width of the sample 10S supported by the support members 216A to 216E is measured and the measurement results are output to the PC.
[0224] A digital dimension measuring instrument LS-7000 manufactured by Keyence Corporation is incorporated into the light emitter 213 and the light receiver 214. The light emitter 213 irradiates the sample 10S supported by the support members 216A to 216E with linear light parallel to the width direction of the sample 10S. The light receiver 214 measures the width of the sample 10S by measuring the amount of light not blocked by the sample 10S.
[0225] A long, narrow rectangular support plate 215 is fixed at approximately half the height of the support column 212. The support plate 215 is supported so that its long sides are parallel to the main surface of the base 211. Five support members 216A to 216E are supported on one main surface of the support plate 215. The support members 216A to 216E have a cylindrical rod shape and support the back surface of the sample 10S (magnetic tape MT). All five support members 216A to 216E (especially their surfaces) are made of stainless steel SUS304, and their surface roughness Rz (maximum height) is 0.15 μm or more and 0.3 μm or less.
[0226] The arrangement of the five support members 216A to 216E will now be described with reference to FIG. 12. As shown in FIG. 12, the sample 10S is placed on the five support members 216A to 216E. The diameter of each of the five support members 216A to 216E is, for example, 7 mm. The distance d1 between support member 216A and support member 216B (particularly the distance between the central axes of these support members) is 20 mm. The distance d2 between support member 216B and support member 216C is 30 mm. The distance d3 between support member 216C and support member 216D is 30 mm. The distance d4 between support member 216D and support member 216E is 20 mm.
[0227] Furthermore, the three support members 216B to 216D are arranged so that the portions of the sample 10S resting between support members 216B, 216C, and 216D form a plane that is approximately perpendicular to the direction of gravity. Furthermore, support members 216A and 216B are arranged so that the sample 10S forms an angle of θ1 = 30° with respect to the approximately perpendicular plane between support members 216A and 216B. Furthermore, support members 216D and 216E are arranged so that the sample 10S forms an angle of θ2 = 30° with respect to the approximately perpendicular plane between support members 216D and 216E. Of the five support members 216A to 216E, support member 216C is fixed so as not to rotate, but the other four support members 216A, 216B, 216D, and 216E are all rotatable.
[0228] Of the support members 216A to 216E, support member 216C is located between light emitter 213 and light receiver 214 and is located approximately in the center between fixed portion 217 and the portion where a load is applied, and is provided with a slit 216S. Light L is irradiated from light emitter 213 to light receiver 214 through slit 216S. The slit width of slit 216S is 1 mm, and light L can pass through slit 216S without being blocked by the frame of slit 216S.
[0229] The average width change ΔW of the magnetic tape MT with respect to a temperature change in an environment with a humidity of 80% RH is measured as follows using the above-mentioned measuring device 210. First, the ½ inch (12.65 mm) wide magnetic tape MT housed in the cartridge 10 is unwound, and three samples 10S of 250 mm are cut out from the magnetic tape MT in the longitudinal direction from one end of the outer periphery, in the ranges of 10 m to 20 m, 30 m to 40 m, and 50 m to 60 m, to obtain three samples 10S.
[0230] Next, for each of the three samples, the amount of change in width of the magnetic tape MT with respect to temperature changes in an environment with a humidity of 80% RH is measured as follows.
[0231] The sample 10S is set in the measuring device 210. Specifically, one end of the long sample 10S is fixed by the fixing part 217. Next, the sample 10S is placed on the five support members 216A to 216E. At this time, the back surface of the sample 10S is in contact with the five support members 216A to 216E.
[0232] Next, after placing the measuring device 210 in the chamber, a weight 218 for applying a load of 0.2 N is attached to the other end of the sample 10S. Thereafter, the temperature and humidity in the chamber are controlled, and the chamber is set to a first environment (temperature 10°C, humidity 20% RH), and then the chamber is allowed to stabilize. Once the environment in the chamber has stabilized, a digital dimension measuring device is used to measure the width of the sample 10S in the first environment for 3 hours, and the data from the last 10 minutes of the measurement is taken as the width of the sample 10S in the first environment.
[0233] Next, the temperature and humidity in the chamber are controlled, and the chamber is set to a second environment (temperature 10°C, humidity 80% RH), and then the chamber is allowed to stabilize until the environment in the chamber is stabilized. Once the environment in the chamber is stabilized, the width of the sample 10S in the second environment is measured in the same manner as the width measurement of the sample 10S in the first environment.
[0234] Next, the temperature and humidity in the chamber are controlled, and the chamber is set to a third environment (temperature 29°C, humidity 80% RH), and then the chamber is waited for the environment to stabilize. Once the environment in the chamber is stabilized, the width of the sample 10S in the third environment is measured in the same manner as the width measurement of the sample 10S in the first environment.
[0235] Of the first to third environments, the widths of sample 10S measured in the second environment (temperature 10°C, humidity 80% RH) and the third environment (temperature 29°C, humidity 80% RH) are used to calculate the width change Δw [nm / °C] of the magnetic tape MT in response to a temperature change in the 80% RH environment. Specifically, the width change Δw [nm / °C] of the magnetic tape MT in response to a temperature change in the 80% RH environment is calculated using the following formula: Width change Δw [nm / °C] = (w 3 -w 2 ) (29℃-10℃) However, w 2 represents the width of the magnetic tape MT in the second environment (temperature 10°C, humidity 80% RH), and w 3 represents the width of the magnetic tape MT in the third environment (temperature 29° C., humidity 80% RH).
[0236] Next, the width change Δw of the three samples 10S measured as described above is simply averaged (arithmetic mean) to obtain an average value, which is used as the average width change ΔW of the magnetic tape MT in response to temperature changes in an environment with a humidity of 80% RH.
[0237] In the above description of the measurement method, the width of the sample 10S is measured in three environments, from environment 1 to environment 3. However, if omitting the measurement of the width of the sample 10S in the first environment does not affect the measurement of the width change amount Δw of the magnetic tape MT, that is, if omitting the measurement of the width of the sample 10S in the second and third environments does not affect the measurement of the width of the sample 10S in the second and third environments, the width of the sample 10S may be measured in only two environments, that is, the second and third environments.
[0238] (Magnetic tape width creep change ΔD after 10 years) The magnetic tape width creep change ΔD after 10 years in an environment of 32°C temperature and 55% RH is preferably 300 nm or less, more preferably 275 nm or less, even more preferably 230 nm or less, and particularly preferably 180 nm or less. If the magnetic tape width creep change ΔD is 300 nm or less, signal reproduction of the magnetic tape MT can be guaranteed even after 10 years in a typical storage tape system. The reason the period is specified as 10 years is that a warranty period of at least 10 years is generally desired for cartridges.
[0239] The creep change ΔD in magnetic tape width after 10 years in an environment of 32°C temperature and 55% RH represents the change in width of the magnetic tape MT due to creep deformation estimated when the magnetic tape MT is run for 10 years in an environment of 32°C temperature and 55% RH. The creep change ΔD in magnetic tape width is measured as follows.
[0240] First, an LTO cartridge containing a 1 / 2-inch (12.65 mm) wide magnetic tape MT and an LTO drive compatible with the LTO cartridge are prepared. Next, the cartridge and drive are stored in an environment at a temperature of 32°C and a humidity of 55% RH for at least 24 hours until thermal stability is achieved. All of the following steps are performed in an environment at a temperature of 32°C and a humidity of 55% RH. Next, the cartridge is loaded into the drive, and the magnetic tape MT is run back and forth once over its entire length at a running speed of 5 m / sec and a tape tension of 0.4 N, and then unloaded from the drive. After the unloading, the cartridge is left for 30 minutes, and then loaded into the drive again, and the magnetic tape MT is run back and forth once over its entire length at a running speed of 5 m / sec and a tape tension of 0.4 N, and then unloaded. This procedure is repeated for 160 hours.
[0241] After repeating the above operation for 160 hours, the cartridge is unloaded from the drive and left for four hours. Next, the cartridge is loaded into the drive, and the magnetic tape is run from BOT (Beginning of Tape) to EOT (End of Tape) at a running speed of 5 m / sec and a tape tension of 0.4 N, and the servo band interval is calculated from the positional deviation of the drive's servo signal reproduction head. After calculation, the cartridge is unloaded from the drive and left for four hours. The cartridge is loaded into the drive again, and the magnetic tape is run from BOT to EOT at a running speed of 5 m / sec with a tension of 0.4 N, and the servo band interval is calculated from the positional deviation of the drive's servo signal reproduction head. This procedure is repeated for 340 hours or more.
[0242] Next, the servo band interval data acquired during the first run is used to determine the average servo band interval for each predetermined area during the first run. Here, the predetermined area refers to an area obtained by dividing the entire length of the magnetic tape into 80 equal intervals in the longitudinal direction. The average servo band interval is determined by measuring the servo band intervals for 1,300 frames within the predetermined area and simply averaging (arithmetic mean) the measured values. Subsequently, the servo band interval data acquired during the second and subsequent runs is used to determine the average servo band interval for each predetermined area during the second and subsequent runs in the same manner as the average servo band interval for each predetermined area during the first run.
[0243] Next, a graph is drawn with the average servo band spacing calculated as described above on the vertical axis and the aging time on the horizontal axis (logarithmic axis). The data for each specified region is logarithmically approximated to obtain an approximate straight line. Specifically, the following approximate straight line is calculated. The "Add Approximate Curve" function of Microsoft® Excel® is used to calculate the approximate straight line. The above version of Microsoft® Excel® is Microsoft® Excel® for Microsoft 365 MSO. Figure 13 shows an example of a graph with the average servo band spacing on the vertical axis and the aging time on the horizontal axis (logarithmic axis). y = Aln(x) + B. In the above formula, y represents the average servo band spacing [μm]. x represents time [h]. A and B represent coefficients. ln represents the natural logarithm.
[0244] Next, the coefficient A is calculated for each of the 80 predetermined regions, and a total of 80 coefficients A are obtained. Subsequently, the 80 obtained coefficients A are averaged to obtain the average value A of the coefficients A. m Then, the average value A of the coefficient A is calculated. m Using this, the servo band interval D after 10 hours has elapsed 1 (=A m × ln(10) + B) and the servo band interval D after 87,600 hours (10 years) 2 (=A m × ln(87600) + B) is calculated. Next, the servo band interval D after 10 hours has elapsed is calculated.1 and the servo band interval D after 87,600 hours (10 years) 2 Difference ΔD 21 (=D 2 -D 1 ) and the creep change ΔD of the servo band interval after 10 years has elapsed. 21 Next, the creep change amount ΔD of the servo band interval after 10 years has passed is calculated using the following formula: 21 is converted into the creep change ΔD of the magnetic tape width after 10 years. Creep change ΔD of the magnetic tape width = ΔD 21 / (data band width-servo band width)×magnetic tape width For example, if the data band width is 2858.8 [μm], the servo band width is 93 [μm], and the magnetic tape width is 12650 [μm], the above formula can be expressed as follows: Amount of creep change in magnetic tape width ΔD=ΔD 21 / (2858.8 [μm] - 93 [μm]) x 12650 [μm]
[0245] The servo bandwidth and data bandwidth are determined as follows. First, the cartridge is placed in an environment at 32°C and 55% RH for at least 24 hours until thermal stability is achieved. Next, the magnetic tape MT is unwound from the cartridge 10, and a 250 mm sample is cut from the magnetic tape MT at a position 30 to 40 m longitudinally from one end of the outer periphery of the magnetic tape MT. Next, the sample is developed using a ferricolloid developer (Sigma Marker Q, manufactured by Sigma High Chemical Co., Ltd.). The developed sample is then observed under an optical microscope to measure the servo bandwidth and data bandwidth. Note that the environment is maintained at 32°C and 55% RH during the sample preparation process and the optical microscope observation process. The magnetic tape width is determined based on the values specified in the magnetic tape MT specifications.
[0246] (Coercive force Hc2) The upper limit of the coercive force Hc2 of the magnetic layer 43 in the longitudinal direction of the magnetic tape MT is preferably 2000 Oe or less, more preferably 1900 Oe or less, and even more preferably 1800 Oe or less. If the coercive force Hc2 of the magnetic layer 43 in the longitudinal direction of the magnetic tape MT is 2000 Oe or less, sufficient electromagnetic conversion characteristics can be obtained even at high recording densities.
[0247] The lower limit of the coercive force Hc2 of the magnetic layer 43 measured in the longitudinal direction of the magnetic tape MT is preferably 1000 Oe or more. When the coercive force Hc2 of the magnetic layer 43 measured in the longitudinal direction of the magnetic tape MT is 1000 Oe or more, demagnetization due to leakage flux from the recording head can be suppressed.
[0248] The coercive force Hc2 is determined as follows. First, the magnetic tape MT housed in the cartridge 10 is unwound, and six magnetic tape MTs are cut out at positions 30 m to 40 m longitudinally from one end of the outer periphery of the magnetic tape MT. At this time, markings are made with any non-magnetic ink so that the longitudinal direction (running direction) of the magnetic tape MT can be identified. Next, the three cut-out magnetic tape MTs are stacked with double-sided tape so that the longitudinal direction is the same, and then punched out with a φ6.39 mm punch to prepare a measurement sample. Next, the M-H loop of the measurement sample (the entire magnetic tape MT) corresponding to the longitudinal direction (running direction) of the magnetic tape MT is measured using a vibrating sample magnetometer (VSM). Next, the coatings (underlayer 42, magnetic layer 43, back layer 44, etc.) of the remaining three cut-out magnetic tape MTs are wiped off using acetone, ethanol, etc., leaving only the substrate 41. Three of the obtained substrates 41 are then stacked together with double-sided tape, and punched out with a φ6.39 mm punch to prepare a sample for background correction (hereinafter simply referred to as a "correction sample"). Thereafter, the M-H loop of the correction sample (substrate 41) corresponding to the longitudinal direction of the substrate 41 (the longitudinal direction of the magnetic tape MT) is measured using a VSM.
[0249] The MH loop of the measurement sample (the entire magnetic tape MT) and the MH loop of the correction sample (substrate 41) are measured using a high-sensitivity vibrating sample magnetometer "VSM-P7-15" manufactured by Toei Kogyo Co., Ltd. The measurement conditions are as follows: measurement mode: full loop, maximum magnetic field: 15 kOe, magnetic field step: 40 bits, time constant of locking amp: 0.3 sec, waiting time: 1 sec, number of MH averages: 20.
[0250] After obtaining the M-H loop of the measurement sample (the entire magnetic tape MT) and the M-H loop of the correction sample (substrate 41), background correction is performed by subtracting the M-H loop of the correction sample (substrate 41) from the M-H loop of the measurement sample (the entire magnetic tape MT), thereby obtaining the background-corrected M-H loop. This background correction calculation is performed using the measurement and analysis program included with the VSM-P7-15. The coercive force Hc2 is calculated from the obtained background-corrected M-H loop. Note that this calculation is performed using the measurement and analysis program included with the VSM-P7-15. Note that all of the above M-H loop measurements are performed at 25°C ± 2°C and 50% RH ± 5% RH. Furthermore, "demagnetization field correction" is not performed when measuring the M-H loop in the longitudinal direction of the magnetic tape MT.
[0251] (Squareness Ratio) The squareness ratio S1 of the magnetic layer 43 in the perpendicular direction of the magnetic tape MT is preferably 62% or more, more preferably 65% or more, and even more preferably 68% or more, 72% or more, or 75% or more. When the squareness ratio S1 is 62% or more, the perpendicular orientation of the magnetic particles is sufficiently high, thereby achieving even better electromagnetic conversion characteristics.
[0252] The squareness ratio S1 in the perpendicular direction of the magnetic tape MT is determined as follows. First, a measurement sample is prepared in the same manner as in the above-described method for measuring the coercive force Hc2. Next, an M-H loop of the measurement sample (the entire magnetic tape MT) corresponding to the perpendicular direction of the magnetic tape MT (the perpendicular direction of the magnetic tape MT) is measured using a VSM. Next, a correction sample is prepared in the same manner as in the above-described method for measuring the coercive force Hc2. Thereafter, an M-H loop of the correction sample (substrate 41) corresponding to the perpendicular direction of the substrate 41 (the perpendicular direction of the magnetic tape MT) is measured using a VSM.
[0253] After obtaining the M-H loop of the measurement sample (the entire magnetic tape MT) and the M-H loop of the correction sample (substrate 41), background correction is performed by subtracting the M-H loop of the correction sample (substrate 41) from the M-H loop of the measurement sample (the entire magnetic tape MT), thereby obtaining the M-H loop after background correction. This background correction calculation is performed using the measurement and analysis program included with the "VSM-P7-15 Model."
[0254] The saturation magnetization Ms (emu) and residual magnetization Mr (emu) of the M-H loop after background correction are substituted into the following formula to calculate the squareness ratio S1 (%). Note that all of the above M-H loop measurements are performed at 25°C ± 2°C and 50% RH ± 5% RH. Also, no "demagnetizing field correction" is performed when measuring the M-H loop in the perpendicular direction to the magnetic tape MT. Note that this calculation uses the measurement and analysis program included with the "VSM-P7-15 model." Squareness ratio S1 (%) = (Mr / Ms) × 100
[0255] The squareness ratio S2 of the magnetic layer 43 in the longitudinal direction (running direction) of the magnetic tape MT is preferably 35% or less, more preferably 30% or less, and even more preferably 25% or less, 20% or less, or 15% or less. When the squareness ratio S2 is 35% or less, the perpendicular orientation of the magnetic particles is sufficiently high, thereby achieving even better electromagnetic conversion characteristics. Note that one of the squareness ratio S1 of the magnetic layer 43 in the perpendicular direction of the magnetic tape MT and the squareness ratio S2 of the magnetic layer 43 in the longitudinal direction (running direction) of the magnetic tape MT may be within the above-mentioned preferred range, while the other may be outside the above-mentioned preferred range. Alternatively, both the squareness ratio S1 of the magnetic layer 43 in the perpendicular direction of the magnetic tape MT and the squareness ratio S2 of the magnetic layer 43 in the longitudinal direction (running direction) of the magnetic tape MT may be within the above-mentioned preferred range.
[0256] The squareness ratio S2 in the longitudinal direction of the magnetic tape MT is determined in the same manner as the squareness ratio S1, except that the MH loop is measured in the longitudinal direction (running direction) of the magnetic tape MT and the substrate 41.
[0257] (Ratio Hc2 / Hc1) The ratio Hc2 / Hc1 of the coercive force Hc1 of the magnetic layer 43 in the perpendicular direction of the magnetic tape MT to the coercive force Hc2 of the magnetic layer 43 in the longitudinal direction of the magnetic tape MT preferably satisfies the relationship Hc2 / Hc1≦0.8, more preferably Hc2 / Hc1≦0.75, and even more preferably Hc2 / Hc1≦0.7, H2 / Hc1≦0.65, or H2 / Hc1≦0.6. When the coercive forces Hc1 and Hc2 satisfy the relationship Hc2 / Hc1≦0.8, the degree of perpendicular orientation of the magnetic particles can be increased. Therefore, the magnetization transition width can be reduced and a high-output signal can be obtained during signal reproduction, resulting in even better electromagnetic conversion characteristics. As described above, a small Hc2 allows the magnetization to respond more sensitively to the perpendicular magnetic field from the recording head, thereby forming a good recording pattern.
[0258] When the ratio Hc2 / Hc1 is Hc2 / Hc1≦0.8, the average thickness t 2 It is particularly effective that the average thickness t of the magnetic layer 43 is 0.090 μm or less. 2If the thickness exceeds 0.090 μm, when a ring-type head is used as the recording head, the lower region of the magnetic layer 43 (the region on the underlayer 42 side) may be magnetized in the longitudinal direction of the magnetic tape MT, which may prevent uniform magnetization of the magnetic layer 43 in the thickness direction. Therefore, even if the ratio Hc2 / Hc1 is set to Hc2 / Hc1≦0.8 (i.e., even if the degree of perpendicular orientation of the magnetic particles is increased), there is a risk that further excellent electromagnetic conversion characteristics may not be obtained.
[0259] The lower limit of Hc2 / Hc1 is not particularly limited, but for example, it is 0.5≦Hc2 / Hc1. Note that Hc2 / Hc1 represents the degree of perpendicular orientation of the magnetic grains, and the smaller Hc2 / Hc1, the higher the degree of perpendicular orientation of the magnetic grains.
[0260] The method for calculating the coercive force Hc2 of the magnetic layer 43 in the longitudinal direction of the magnetic tape MT is as described above. The coercive force Hc1 of the magnetic layer 43 in the perpendicular direction of the magnetic tape MT is determined in the same manner as the coercive force Hc2 of the magnetic layer 43 in the longitudinal direction of the magnetic tape MT, except that the M-H loop is measured in the perpendicular direction (thickness direction) of the magnetic tape MT and the substrate 41.
[0261] (Activation volume V act ) Activation volume V act However, preferably 8000 nm 3 Less than 6000 nm, more preferably 3 or less, more preferably 5000 nm 3 Below, 4000nm 3 or below 3000 nm 3 The activation volume V is act is 8000 nm 3 If the magnetic grains are dispersed at or below this value, the bit inversion region can be made steeper, and the magnetic signal recorded on the adjacent track can be prevented from being degraded by the leakage magnetic field from the recording head, thereby achieving even better electromagnetic conversion characteristics.
[0262] The activation volume V act is calculated by the following formula derived by Street & Woolley: act (nm 3 ) = kB ×T×X irr / (μ 0 × Ms × S) (where k B : Boltzmann constant (1.38 × 10 -23 J / K), T: temperature (K), Χ irr : Irreversible magnetic susceptibility, μ 0 : magnetic permeability of vacuum, S: magnetic viscosity coefficient, Ms: saturation magnetization (emu / cm 3 ))
[0263] Irreversible magnetic susceptibility X substituted into the above formula irr The saturation magnetization Ms and magnetic viscosity coefficient S are determined using a VSM as follows. The measurement direction using the VSM is the perpendicular direction (thickness direction) of the magnetic tape MT. Measurement using the VSM is performed on a measurement sample cut out from a long magnetic tape MT at 25°C ± 2°C and 50% RH ± 5% RH. When measuring the M-H loop in the perpendicular direction (thickness direction) of the magnetic tape MT, no "demagnetizing field correction" is performed.
[0264] (irreversible magnetic susceptibility Χ irr ) Irreversible magnetic susceptibility Χ irr is defined as the slope of the remanent magnetization curve (DCD curve) near the remanent coercivity Hr. First, a magnetic field of -1193 kA / m (15 kOe) is applied to the entire magnetic tape MT, and the magnetic field is returned to zero, resulting in a remanent magnetization state. Then, a magnetic field of approximately 15.9 kA / m (200 Oe) is applied in the opposite direction, and the magnetic field is returned to zero again, and the amount of remanent magnetization is measured. After that, similar measurements are repeated, applying a magnetic field 15.9 kA / m greater than the previously applied magnetic field and returning it to zero, and the amount of remanent magnetization is plotted against the applied magnetic field to measure the DCD curve. From the obtained DCD curve, the point where the amount of magnetization is zero is taken as the remanent coercivity Hr, and the DCD curve is further differentiated to determine the slope of the DCD curve at each magnetic field. In the slope of this DCD curve, the slope near the remanent coercivity Hr is X. irr This becomes:
[0265] (Saturation magnetization Ms) First, an M-H loop after background correction is obtained in the same manner as in the measurement method for the squareness ratio S1 described above. Next, the value of the saturation magnetization Ms (emu) of the obtained M-H loop and the volume (cm3 ) to Ms (emu / cm 3 The volume of the magnetic layer 43 is calculated by multiplying the area of the measurement sample by the average thickness t 2 The average thickness t of the magnetic layer 43 required to calculate the volume of the magnetic layer 43 is 2 The calculation method is as described above.
[0266] (Magnetic viscosity coefficient S) First, a magnetic field of -1193 kA / m (15 kOe) is applied to the entire magnetic tape MT (measurement sample), and the magnetic field is returned to zero to create a state of remanent magnetization. Then, a magnetic field equivalent to the value of the remanent coercivity Hr obtained from the DCD curve is applied in the opposite direction. With the magnetic field applied, the amount of magnetization is continuously measured at regular time intervals for 1000 seconds. The relationship between time t and amount of magnetization M(t) obtained in this way is compared with the following formula to calculate the magnetic viscosity coefficient S: M(t) = M0 + S × ln(t) (where M(t): amount of magnetization at time t, M0: initial amount of magnetization, S: magnetic viscosity coefficient, ln(t): natural logarithm of time)
[0267] (Surface roughness R of the back surface b ) Surface roughness of the back surface (surface roughness of the back layer 44) R b The upper limit of the surface roughness R of the back surface is preferably 7.5 nm or less, more preferably 7.2 nm or less, and even more preferably 7.0 nm or less, 6.5 nm or less, 6.3 nm or less, or 6.0 nm or less. b When the surface roughness R of the back surface is 7.5 nm or less, the influence of the unevenness of the back surface on the surface of the magnetic layer 43 during winding of the magnetic tape MT can be reduced, and adverse effects on the electromagnetic conversion characteristics can be suppressed. b The lower limit of is preferably 3.0 nm or more, more preferably 3.2 nm or more, and even more preferably 3.4 nm or more.
[0268] Surface roughness R of the back surface bis determined as follows. First, the magnetic tape MT housed in the cartridge 10 is unwound, and a sample is prepared by cutting the magnetic tape MT to a length of 100 mm at a position 30 to 40 m longitudinally from one end of the outer periphery of the magnetic tape MT. Next, the sample is placed on a slide glass with the surface to be measured (the surface on the magnetic layer 43 side) facing up, and the end of the sample is fixed with mending tape. The surface shape is measured using a VertScan (20x objective lens) as a measuring device, and the surface roughness R of the back surface is calculated from the following formula based on the ISO 25178 standard. b The measurement conditions are as follows: Equipment: Non-contact roughness meter using optical interference (Non-contact surface / layer cross-sectional shape measurement system VertScan R5500GL-M100-AC, manufactured by Ryoka Systems Co., Ltd.) Objective lens: 20x Measurement area: 640 x 480 pixels (field of view: approximately 237 μm x 178 μm field of view) Measurement mode: phase Wavelength filter: 520 nm CCD: 1 / 3 inch Noise reduction filter: smoothing 3 x 3 Surface correction: correction using quadratic polynomial approximation surface Measurement software: VS-Measure Version 5.5.2 Analysis software: VS-viewer Version 5.5.5 As described above, after measuring the surface roughness at five positions in the longitudinal direction of the magnetic tape MT, the arithmetic mean roughness S a (nm) is the surface roughness R b (nm).
[0269] (Young's modulus in the longitudinal direction of the magnetic tape) The upper limit of the Young's modulus in the longitudinal direction of the magnetic tape MT is preferably 9.0 GPa or less, more preferably 8.0 GPa or less, even more preferably 7.5 GPa or less, and particularly preferably 7.1 GPa or less. When the Young's modulus in the longitudinal direction of the magnetic tape MT is 9.0 GPa or less, the elasticity of the magnetic tape MT due to external forces is further increased, making it easier to adjust the width of the magnetic tape MT by adjusting the tension. Therefore, off-track can be more appropriately suppressed, and data recorded on the magnetic tape MT can be more accurately reproduced. The lower limit of the Young's modulus in the longitudinal direction of the magnetic tape MT is preferably 3.0 GPa or more, more preferably 4.0 GPa or more. When the lower limit of the Young's modulus in the longitudinal direction of the magnetic tape MT is 3.0 GPa or more, deterioration of running stability can be suppressed.
[0270] The Young's modulus in the longitudinal direction of the magnetic tape MT is a value that indicates the resistance of the magnetic tape MT to expansion and contraction in the longitudinal direction due to external forces; the larger this value, the less the magnetic tape MT is able to expand and contract in the longitudinal direction due to external forces, and the smaller this value, the more easily the magnetic tape MT is able to expand and contract in the longitudinal direction due to external forces.
[0271] The Young's modulus in the longitudinal direction of the magnetic tape MT is a value related to the longitudinal direction of the magnetic tape MT, but it also correlates with the resistance to expansion and contraction in the width direction of the magnetic tape MT. In other words, the larger this value, the less the magnetic tape MT is susceptible to expansion and contraction in the width direction due to external forces, and the smaller this value, the more the magnetic tape MT is susceptible to expansion and contraction in the width direction due to external forces. Therefore, from the viewpoint of tension adjustment, it is advantageous for the Young's modulus in the longitudinal direction of the magnetic tape MT to be small as described above, 9.0 GPa or less.
[0272] A tensile tester (AG-100D, manufactured by Shimadzu Corporation) is used to measure Young's modulus in the longitudinal direction of the tape. When measuring Young's modulus in the longitudinal direction of the tape, the magnetic tape MT housed in the cartridge 10 is unwound and cut into a length of 180 mm at a position 30 to 40 m longitudinally from one end of the outer periphery of the magnetic tape MT to prepare a measurement sample. A jig capable of fixing the tape width (1 / 2 inch) is attached to the tensile tester, and the top and bottom of the tape width are fixed. The distance (length of tape between chucks) is set to 100 mm. After chucking the tape sample, stress is gradually applied in the direction of pulling the sample. The pulling speed is set to 0.1 mm / min. Young's modulus is calculated from the change in stress and the amount of elongation at this time using the following formula: E (N / m 2 )=((ΔN / S) / (Δx / L))×10 6 ΔN: Change in stress (N) S: Cross-sectional area of test piece (mm 2 ) Δx: elongation (mm) L: distance between gripping jigs (mm) The cross-sectional area S of the measurement sample is the cross-sectional area before the pulling operation and is calculated by multiplying the width (½ inch) of the measurement sample by the thickness of the measurement sample. The range of tensile stress during measurement is set to a linear region of tensile stress depending on the thickness of the magnetic tape MT, etc. Here, the stress range is set to 0.2 N to 0.7 N, and the stress change (ΔN) and elongation (Δx) at this time are used for calculation. The above Young's modulus measurement is performed at 25°C ± 2°C and 50% RH ± 5% RH.
[0273] (Young's modulus in the longitudinal direction of the substrate) The Young's modulus of the substrate 41 in the longitudinal direction is preferably 7.8 GPa or less, more preferably 7.0 GPa or less, even more preferably 6.6 GPa or less, and particularly preferably 6.4 GPa or less. When the Young's modulus of the substrate 41 in the longitudinal direction is 7.8 GPa or less, the elasticity of the magnetic tape MT due to external forces is further increased, making it easier to adjust the width of the magnetic tape MT by adjusting the tension. Therefore, off-track can be more appropriately suppressed, and data recorded on the magnetic tape MT can be more accurately reproduced. The lower limit of the Young's modulus of the substrate 41 in the longitudinal direction is preferably 2.5 GPa or more, more preferably 3.0 GPa or more. When the lower limit of the Young's modulus of the substrate 41 in the longitudinal direction is 2.5 GPa or more, deterioration of running stability can be suppressed.
[0274] The Young's modulus in the longitudinal direction of the substrate 41 is determined as follows. First, the magnetic tape MT housed in the cartridge 10 is unwound, and the magnetic tape MT is cut into a length of 180 mm at a position 30 to 40 m longitudinally from one end of the outer periphery of the magnetic tape MT. Next, the underlayer 42, magnetic layer 43, and back layer 44 are removed from the cut magnetic tape MT to obtain the substrate 41. Using this substrate 41, the Young's modulus in the longitudinal direction of the substrate 41 is determined using the same procedure as for the Young's modulus in the longitudinal direction of the magnetic tape MT.
[0275] The thickness of the substrate 41 accounts for more than half of the total thickness of the magnetic tape MT. Therefore, the Young's modulus in the longitudinal direction of the substrate 41 correlates with the resistance of the magnetic tape MT to expansion and contraction due to external forces, and the larger this value, the less the magnetic tape MT is able to expand and contract in the width direction due to external forces, and the smaller this value, the more the magnetic tape MT is able to expand and contract in the width direction due to external forces.
[0276] The Young's modulus of the substrate 41 in the longitudinal direction is a value related to the longitudinal direction of the magnetic tape MT, but it also correlates with the resistance to expansion and contraction of the magnetic tape MT in the width direction. In other words, the larger this value, the less the magnetic tape MT is susceptible to expansion and contraction in the width direction due to external forces, and the smaller this value, the more the magnetic tape MT is susceptible to expansion and contraction in the width direction due to external forces. Therefore, from the perspective of tension adjustment, it is advantageous for the Young's modulus of the substrate 41 in the longitudinal direction to be small, as described above, at 7.8 GPa or less.
[0277] [4. Method for Manufacturing Magnetic Tape] Next, an example of a method for manufacturing the magnetic tape MT having the above-described configuration will be described.
[0278] (Paint preparation process) First, a paint for forming a base layer is prepared by kneading and dispersing non-magnetic particles, a binder, etc. in a solvent. Next, a paint for forming a magnetic layer is prepared by kneading and dispersing magnetic particles, a binder, etc. in a solvent. The following solvents, dispersing devices, and kneading devices can be used to prepare the paint for forming a magnetic layer and the paint for forming a base layer.
[0279] Examples of solvents used in preparing the coating material include ketone solvents such as acetone, methyl ethyl ketone, methyl isobutyl ketone, and cyclohexanone, alcohol solvents such as methanol, ethanol, and propanol, ester solvents such as methyl acetate, ethyl acetate, butyl acetate, propyl acetate, ethyl lactate, and ethylene glycol acetate, ether solvents such as diethylene glycol dimethyl ether, 2-ethoxyethanol, tetrahydrofuran, and dioxane, aromatic hydrocarbon solvents such as benzene, toluene, and xylene, and halogenated hydrocarbon solvents such as methylene chloride, ethylene chloride, carbon tetrachloride, chloroform, and chlorobenzene. These may be used alone or in appropriate combinations.
[0280] Examples of the kneading apparatus used in preparing the above coating material include, but are not limited to, a continuous twin-screw kneader, a continuous twin-screw kneader capable of multi-stage dilution, a kneader, a pressure kneader, a roll kneader, etc. Examples of the dispersing apparatus used in preparing the above coating material include, but are not limited to, a roll mill, a ball mill, a horizontal sand mill, a vertical sand mill, a spike mill, a pin mill, a tower mill, a pearl mill (e.g., the "DCP Mill" manufactured by Eirich), a homogenizer, an ultrasonic disperser, etc.
[0281] (Coating Process) Next, a base layer forming paint is applied to one main surface of the substrate 41 and dried to form the base layer 42. Subsequently, a magnetic layer forming paint is applied to the base layer 42 and dried to form the magnetic layer 43 on the base layer 42. During drying, the magnetic particles may be magnetically oriented in the thickness direction of the substrate 41, for example, using a permanent magnet. After the magnetic layer 43 is formed, a back layer 44 is formed on the other main surface of the substrate 41. This results in a magnetic tape MT. The order in which the base layer 42, magnetic layer 43, and back layer 44 are formed is not limited to the above example. For example, the back layer 44 may be formed on the other main surface of the substrate 41, and then the base layer 42 and magnetic layer 43 may be formed in that order on one main surface of the substrate 41.
[0282] The squareness ratios S1 and S2 can be set to desired values by, for example, adjusting the strength of the magnetic field applied to the coating film of the magnetic layer-forming paint, the concentration of solids in the magnetic layer-forming paint, and the drying conditions (drying temperature and drying time) of the coating film of the magnetic layer-forming paint. The strength of the magnetic field applied to the coating film is preferably between two and three times the coercive force of the magnetic particles. To further increase the squareness ratio S1 (i.e., to further reduce the squareness ratio S2), it is preferable to improve the dispersion state of the magnetic particles in the magnetic layer-forming paint. To further increase the squareness ratio S1, it is also effective to magnetize the magnetic particles before the magnetic layer-forming paint enters an orientation device for magnetically orienting the magnetic particles. The above methods for adjusting the squareness ratios S1 and S2 may be used alone or in combination.
[0283] (Hardening Step) Next, after the magnetic tape MT is wound into a roll, the magnetic tape MT is subjected to a heat treatment in this state, thereby hardening the underlayer 42 and the magnetic layer 43 .
[0284] (Calendering Process) Next, the obtained magnetic tape MT is subjected to a calendering process to smooth the magnetic surface.
[0285] (Cutting Process and Strain Relief Process) Next, the magnetic tape MT is cut to a predetermined width (for example, 1 / 2 inch width) and wound onto a take-up hub. Next, the wound magnetic tape MT is subjected to a strain relief process by being held in an environment at a predetermined temperature for a predetermined time. In this manner, the magnetic tape MT is obtained.
[0286] (Servo Write Process) Next, if necessary, the magnetic tape MT may be demagnetized and then a servo pattern may be written onto the magnetic tape MT.
[0287] (The ratio of the integrated values of PSD I λn≦5 / I 10≦λn≦20 , adjustment method of kurtosis Sku and root mean square roughness Sq) Ratio of integrated values of PSD I λn≦5 / I 10≦λn≦20 The kurtosis Sku and root mean square roughness Sq can be adjusted to desired values, for example, by adjusting the particle size and amount of inorganic additives added to the magnetic layer-forming paint, adjusting the conditions for calendering, and adjusting the thicknesses of the underlayer 42 and magnetic layer 43. Examples of the inorganic additives include inorganic particles such as carbon particles and abrasive particles such as alumina particles. Examples of the conditions for the calendering include the temperature and pressure of the calendering.
[0288] (Method of adjusting the average creep slope ratio and the average Tan δ ratio) 2 / A 1 ) and the average Tan δ ratio (average Tan δ 2 / Average Tanδ 1 ) can be adjusted to a desired value by, for example, adjusting the thickness of each layer of the magnetic tape MT, selecting the type of material for the substrate 41, adjusting the conditions of the strain relaxation process, etc.
[0289] [5. Effects] As described above, in the magnetic tape MT according to one embodiment, a two-dimensional surface profile image of a measurement range of 100 [μm]×100 [μm] obtained by measuring the surface on the magnetic layer 43 side by an AFM is used to measure the spatial wavelength λ n When the power spectral density at each position of λ = 100 / n [μm] (where n is an integer of 1 to 255) is calculated, the spatial wavelength λ n Average value I of the integrated value of PSD in the range of ≦5 μm λn≦5 and 10 μm≦spatial wavelength λ n Average value I of the integrated value of PSD in the range of ≦20 μm 10≦λn≦20 Relative to I λn≦5 / I 10≦λn≦20 is 3.00 or less. This allows the spacing amount, which affects the electromagnetic conversion characteristics, and the actual contact area, which affects the running performance, to be set within a preferred range. Therefore, excellent electromagnetic conversion characteristics can be obtained.
[0290] In addition, in the magnetic tape MT according to one embodiment, the average Tan δ of the magnetic tape MT measured in an environment of a temperature of 32° C. and a humidity of 20% RH is 1 and the average Tan δ of the magnetic tape MT measured in an environment of a temperature of 32°C and a humidity of 80% RH. 2 Average Tan δ ratio (average Tan δ 2 / Average Tanδ 1 ) is 1.2000 or less. This makes it possible to suppress creep deformation and viscoelastic changes of the magnetic tape MT due to environmental changes (humidity changes) even when the average thickness of the magnetic tape MT is 5.40 μm or less. Therefore, even when the average thickness of the magnetic tape MT is 5.40 μm or less, it is possible to realize a magnetic tape MT that has excellent dimensional stability against environmental changes (humidity changes). Furthermore, even when the average thickness of the magnetic tape MT is 5.40 μm or less, it is possible to realize a magnetic tape MT that has excellent dimensional stability against temperature changes in an 80% RH environment (high humidity environment).
[0291] From the viewpoint of improving dimensional stability against environmental changes (humidity changes) and temperature changes in an environment with a humidity of 80% (high humidity environment), the average Tan δ of the magnetic tape MT measured in an environment with a temperature of 32°C and a humidity of 20% is 1 and the average Tan δ of the magnetic tape MT measured in an environment of a temperature of 32°C and a humidity of 80% RH. 2 Average Tan δ ratio (average Tan δ 2 / Average Tanδ 1 ) is 1.2000 or less, and the average creep slope A of the magnetic tape MT measured in an environment of a temperature of 32°C and a humidity of 20% RH 1 and the average creep slope A of the magnetic tape MT measured in an environment of a temperature of 32°C and a humidity of 80% RH. 2 The average creep slope ratio (A 2 / A 1 ) is preferably 1.440 or less.
[0292] When the average value of kurtosis Sku on the surface on the magnetic layer 43 side is 5.50 or less, it is possible to prevent the protrusions 430 on the surface on the magnetic layer 43 side from being scraped off when the head unit 56 and the magnetic tape MT slide against each other. This can therefore prevent the occurrence of powder falling off during recording or playback. This can also prevent deterioration of the running performance of the magnetic tape MT (for example, increased friction between the head unit 56 and the magnetic tape MT).
[0293] As shown in Figure 6, when the servo stripes 113 of the A burst 111A and the B burst 111B are asymmetric, and the servo stripes 113 of the C burst 112C and the D burst 112D are asymmetric, it is assumed that when recording and reproducing the magnetic tape MT, the head unit 56 is maintained at an angle to the axis Ax parallel to the width direction of the magnetic tape MT, as shown in Figure 4.
[0294] If the average value of kurtosis Sku on the surface facing the magnetic layer 43 exceeds 5.50, the protrusions 430 on the surface facing the magnetic layer 43 are likely to be scraped off and the powder 57 is likely to fall off during recording or playback. When the head unit 56 is maintained at an angle to the axis Ax parallel to the width direction of the magnetic tape MT, as shown in FIG. 14 , the fallen powder 57 is likely to spread over the entire surface of the head unit 56 as the magnetic tape MT runs. This increases friction between the magnetic tape MT and the head unit 56 during recording or playback, potentially reducing running stability. In contrast, if the average value of kurtosis Sku on the surface facing the magnetic layer 43 is 5.50 or less, scraping of the protrusions 430 on the surface facing the magnetic layer 43 is suppressed during recording or playback. Therefore, even when the head unit 56 is maintained at an angle during recording or playback, it is possible to suppress an increase in friction between the magnetic tape MT and the head unit 56 and a decrease in running stability.
[0295] In conventional magnetic tapes having a substrate containing polyester resin and an average thickness of 5.40 μm or less, it is difficult to maintain the shape stability of the magnetic tape against temperature changes in a high-humidity environment. To improve shape stability against temperature changes in a high-humidity environment, it is conceivable to make the magnetic layer rigid so that the magnetic layer is less likely to swell even when the humidity increases. However, if the magnetic layer is made rigid in this way, the protrusions on the surface of the magnetic tape facing the magnetic layer also become rigid, making the protrusions less likely to deform under contact pressure, making it difficult to narrow the spacing between the head and the magnetic tape, which may result in a deterioration in electromagnetic conversion characteristics. Therefore, with conventional magnetic tapes, it may be difficult to achieve both excellent electromagnetic conversion characteristics and dimensional stability against temperature changes in a high-humidity environment. On the other hand, in the magnetic tape MT according to one embodiment, the ratio I λn≦5 / I 10≦λn≦20 is 3.00 or less, and the average Tan δ ratio (average Tan δ 2 / Average Tanδ 1) is 1.2000 or less. As a result, even when the magnetic tape MT has a substrate 41 containing a polyester resin and an average thickness of 5.40 μm or less, excellent electromagnetic conversion characteristics can be obtained and excellent dimensional stability can be maintained against temperature changes in a high-humidity environment. For example, in a magnetic tape MT having an average thickness of 5.40 μm or less, a bit length of less than 47 nm, and a reproduction track width of 500 nm or less, excellent electromagnetic conversion characteristics can be obtained and excellent dimensional stability can be maintained against temperature changes in a high-humidity environment.
[0296] [6. Modifications] In the above embodiment, the magnetic tape cartridge 10 is a one-reel type cartridge, but it may also be a two-reel type cartridge.
[0297] 15 is an exploded perspective view showing an example of the configuration of a two-reel type cartridge 321. The cartridge 321 comprises an upper half 302 made of synthetic resin, a transparent window member 323 fitted into and fixed to a window 302a opened in the top surface of the upper half 302, a reel holder 322 fixed to the inside of the upper half 302 to prevent the reels 306 and 307 from floating up, a lower half 305 corresponding to the upper half 302, the reels 306 and 307 stored in the space formed when the upper half 302 and lower half 305 are combined, the magnetic tape MT wound on the reels 306 and 307, a front lid 309 closing the front opening formed when the upper half 302 and lower half 305 are combined, and a back lid 309A protecting the magnetic tape MT exposed in this front opening.
[0298] The reels 306 and 307 are used to wind the magnetic tape MT. The reel 306 includes a lower flange 306b having a cylindrical hub portion 306a in the center around which the magnetic tape MT is wound, an upper flange 306c having approximately the same size as the lower flange 306b, and a reel plate 311 sandwiched between the hub portion 306a and the upper flange 306c. The reel 307 has the same configuration as the reel 306.
[0299] The window member 323 has mounting holes 323a for assembling reel holders 322, which are reel holding means for preventing the reels from floating up, at positions corresponding to the reels 306 and 307. The magnetic tape MT is the same as the magnetic tape MT in the embodiment.
[0300] The present disclosure will be specifically described below using examples, but the present disclosure is not limited to these examples.
[0301] In the following examples and comparative examples, the average thickness t of the magnetic tape, the average thickness t of the substrate (PEN film and PET film), 1 , the average thickness of the magnetic layer t 2 , the average thickness of the underlayer t 3 , the average thickness of the back layer t 4 The average aspect ratio of the magnetic particles (magnetic powder), the average particle volume of the magnetic particles (magnetic powder), the squareness ratio S1 of the magnetic layer in the perpendicular direction of the magnetic tape, and the squareness ratio S2 of the magnetic layer in the longitudinal direction of the magnetic tape are values obtained by the measurement method described in the above embodiment.
[0302] [Example 1] (Preparation process of paint for forming magnetic layer) The paint for forming magnetic layer was prepared as follows. First, a first composition having the following formulation was kneaded using an extruder. Next, the kneaded first composition, a second composition having the following formulation, and a third composition having the following formulation were added to a stirring tank equipped with a disperser and premixed. Subsequently, further mixing was performed using a Dynomill and filtering was performed to prepare the paint for forming magnetic layer.
[0303] (First composition) Strontium-containing barium ferrite (Ba 0.6 Sr 0.4 Fe 12 O 19 ) Magnetic powder (hexagonal plate shape, average aspect ratio 2.6, average particle volume 1300 nm 3 Vinyl chloride resin solution (resin solution composition: vinyl chloride resin 30.0% by mass, cyclohexanone solution 70.0% by mass): 30.0 parts by mass (vinyl chloride resin: degree of polymerization 300, number average molecular weight Mn = 10,000, polar group OSO 3K = 0.07 mmol / g, secondary OH = 0.3 mmol / g.) Polyurethane resin solution (resin solution formulation: polyurethane resin formulation amount 30.0 mass%, cyclohexanone formulation amount 70.0 mass%): 29.0 parts by mass (polyurethane resin: number average molecular weight Mn = 20,000, glass transition temperature Tg = 100°C) Phenylphosphonic acid: 3.0 parts by mass n-butyl stearate: 2.0 parts by mass Methyl ethyl ketone: 220.0 parts by mass Toluene: 120.0 parts by mass Cyclohexanone: 200.0 parts by mass
[0304] (Second composition) Aluminum oxide powder: 4.0 parts by mass (α-Al 2 O 3 , arithmetic mean particle diameter 100 nm) Vinyl chloride resin solution (resin solution composition: vinyl chloride resin 30.0 mass %, cyclohexanone solution 70.0 mass %): 3.0 mass parts (vinyl chloride resin: degree of polymerization 300, number average molecular weight Mn = 10,000, polar group OSO 3 Contains K = 0.07 mmol / g, secondary OH = 0.3 mmol / g.
[0305] (Third composition) Carbon black: 2.0 parts by mass (manufactured by Tokai Carbon Co., Ltd., product name: Seest S, arithmetic mean particle diameter 70 nm) Polyurethane resin solution (resin solution composition: polyurethane resin content 30.0% by mass, cyclohexanone content 70.0% by mass): 4.0 parts by mass (polyurethane resin: number average molecular weight Mn = 20,000, glass transition temperature Tg = 100°C) Finally, to the magnetic layer forming paint prepared as above, 2.0 parts by mass of polyisocyanate (manufactured by Tosoh Corporation, product name: Coronate L) and 2.0 parts by mass of stearic acid were added as curing agents.
[0306] (Preparation process of paint for forming base layer) The paint for forming base layer was prepared as follows. First, the fourth composition having the following formulation was kneaded using an extruder. Next, the kneaded fourth composition and the fifth composition having the following formulation were added to a stirring tank equipped with a disperser and premixed. Subsequently, further mixing was performed using a Dynomill and filtering was performed to prepare the paint for forming base layer.
[0307] (Fourth composition) Acicular iron oxide powder: 100.0 parts by mass (α-Fe 2 O 3 , average major axis length 0.11 μm) Vinyl chloride resin solution (resin solution composition: vinyl chloride resin 30.0 mass %, cyclohexanone solution 70.0 mass %): 40.0 mass parts (polymerization degree 300, number average molecular weight Mn = 10,000, polar group OSO 3 K = 0.07 mmol / g, secondary OH = 0.3 mmol / g.) Aluminum oxide powder: 4.0 parts by mass (α-Al 2 O 3 , arithmetic mean particle diameter 0.1 μm)
[0308] (Fifth composition) Carbon black (manufactured by Asahi Carbon Co., Ltd., product name: #80): 30.0 parts by mass Polyurethane resin solution (resin solution formulation: polyurethane resin content 30.0% by mass, cyclohexanone content 70.0% by mass): 45.0 parts by mass (polyurethane resin: number average molecular weight Mn = 25,000, glass transition temperature Tg = 70 ° C.) n-butyl stearate: 2.0 parts by mass Methyl ethyl ketone: 130.0 parts by mass Toluene: 70.0 parts by mass Cyclohexanone: 80.0 parts by mass Finally, to the primer layer forming paint prepared as above, 5.0 parts by mass of polyisocyanate (manufactured by Tosoh Corporation, product name: Coronate L) and 2.0 parts by mass of stearic acid were added as curing agents.
[0309] (Preparation process of paint for forming back layer) The paint for forming back layer was prepared as follows. The following raw materials were mixed in a stirring tank equipped with a disperser and filtered to prepare the paint for forming back layer. Carbon black (manufactured by Asahi Carbon Co., Ltd., trade name: #80): 100.0 parts by mass Polyester polyurethane (manufactured by Nippon Polyurethane Co., Ltd., trade name: N-2304): 35.0 parts by mass Nitrocellulose (H1 / 2) (manufactured by Inabata & Co., Ltd., trade name: DHX40-70): 15.0 parts by weight Methyl ethyl ketone: 400.0 parts by mass Toluene: 250.0 parts by mass Cyclohexanone: 100.0 parts by mass Polyisocyanate (manufactured by Tosoh Corporation, trade name: Coronate L): 10.0 parts by mass
[0310] (Coating Process) Using the magnetic layer-forming paint and primer layer-forming paint prepared as described above, a primer layer and a magnetic layer were formed on one main surface of a long PEN film (substrate) having an average thickness of 4.00 μm as follows. First, the primer layer-forming paint was applied to one main surface of the PEN film and dried to form a primer layer such that the average thickness of the primer layer (average thickness of the primer layer after the strain relaxation treatment process) would be 0.80 μm when the magnetic tape was completed. Next, the magnetic layer-forming paint was applied to the primer layer and dried to form a magnetic layer such that the average thickness of the magnetic layer (average thickness of the magnetic layer after the strain relaxation treatment process) would be 0.070 μm when the magnetic layer-forming paint was completed. During drying of the magnetic layer-forming paint, the barium ferrite magnetic powder was magnetically oriented in the thickness direction of the PEN film using a permanent magnet. As a result, the squareness ratio S1 of the magnetic layer in the perpendicular direction (thickness direction) of the magnetic tape was set to 65%, and the squareness ratio S2 of the magnetic layer in the longitudinal direction of the magnetic tape was set to 38%.
[0311] After the underlayer and magnetic layer were formed, a coating material for forming a back layer was applied to the other main surface of the PEN film and dried to form a back layer such that the average thickness of the back layer upon completion of the magnetic tape (average thickness of the back layer after the strain relaxation treatment step) would be 0.40 μm. This gave a magnetic tape.
[0312] (Curing Step) After the magnetic tape was wound into a roll, the magnetic tape was subjected to a heat treatment at 60° C. for 50 hours in this state to cure the underlayer, magnetic layer and back layer.
[0313] (Calendering Step) The magnetic tape after curing was subjected to a calendering process to smooth the surface of the magnetic layer, at a calendering temperature of 100° C. and a calendering pressure of 200 kg / cm.
[0314] (Cutting Process and Strain Relief Process) The magnetic tape obtained as described above was cut into 1 / 2 inch (12.65 mm) widths and wound around a winding hub. Hereinafter, this magnetic tape wound around the winding hub will be referred to as a pancake. Next, the pancake was subjected to a strain relief process by being held in an environment of 60°C for 24 hours. This resulted in a magnetic tape with an average thickness of 5.27 µm.
[0315] (Servo Write Process) After demagnetizing the cut magnetic tape, a servo writer was used to write servo patterns on the magnetic tape, forming five servo bands. The servo patterns conformed to the LTO-9 standard. By writing the servo signals, a row of V-shaped magnetic patterns (servo patterns) was formed at known intervals on each servo band. In this way, the desired magnetic tape was obtained.
[0316] [Example 2] In the magnetic layer-forming paint preparation process, the amount of carbon black was changed from 2.0 parts by mass to 1.5 parts by mass. In the coating process, the substrate was changed to a long PEN film with an average thickness of 4.20 μm, and the primer layer-forming paint was applied so that the average thickness of the primer layer upon completion of the magnetic tape would be 0.70 μm, and the back layer-forming paint was applied so that the average thickness of the back layer upon completion of the magnetic tape would be 0.30 μm. In the relaxation treatment process, the pancake was subjected to strain relaxation treatment by being held in an environment of 60°C for 40 hours. A magnetic tape was obtained in the same manner as in Example 1, except for the above points.
[0317] [Example 3] In the preparation process of the magnetic layer-forming paint, the amount of carbon black was changed from 2.0 parts by mass to 3.0 parts by mass, and the amount of aluminum oxide powder was changed from 4.0 parts by mass to 5.0 parts by mass. In the coating process, the substrate was changed to a long PET film with an average thickness of 4.20 μm, and the base layer-forming paint was applied so that the average thickness of the base layer upon completion of the magnetic tape would be 0.85 μm, and the back layer-forming paint was applied so that the average thickness of the back layer upon completion of the magnetic tape would be 0.25 μm. Here, the PET film refers to a film containing PET as the main component. A magnetic tape was obtained in the same manner as in Example 1, except for the above points.
[0318] [Comparative Example 1] In the preparation process of the magnetic layer-forming paint, carbon black with an arithmetic mean particle diameter of 50 nm was used instead of carbon black with an arithmetic mean particle diameter of 70 nm, and the amount of carbon black was changed from 2.0 parts by mass to 3.5 parts by mass. In the coating process, the substrate was changed to a long PET film with an average thickness of 4.20 μm, and the primer layer-forming paint was applied so that the average thickness of the primer layer upon completion of the magnetic tape would be 0.70 μm, and the back layer-forming paint was applied so that the average thickness of the back layer upon completion of the magnetic tape would be 0.30 μm. A magnetic tape was obtained in the same manner as in Example 1, except for the above points.
[0319] [Comparative Example 2] In the preparation process of the magnetic layer-forming paint, carbon black with an arithmetic mean particle diameter of 50 nm was used instead of carbon black with an arithmetic mean particle diameter of 70 nm, and the amount of carbon black was changed from 2.0 parts by mass to 3.5 parts by mass. Furthermore, aluminum oxide powder with an arithmetic mean particle diameter of 100 nm was used instead of aluminum oxide powder with an arithmetic mean particle diameter of 130 nm. In the coating process, the substrate was changed to a long PET film with an average thickness of 4.40 μm, and the primer layer-forming paint was applied so that the average thickness of the primer layer upon completion of the magnetic tape would be 0.70 μm, and the back layer-forming paint was applied so that the average thickness of the back layer upon completion of the magnetic tape would be 0.30 μm. A magnetic tape was obtained in the same manner as in Example 1, except for the above points.
[0320] [Comparative Example 3] In the coating step, the substrate was changed to a long PEN film having an average thickness of 4.20 μm, and the primer layer-forming paint was applied so that the average thickness of the primer layer would be 1.00 μm when the magnetic tape was completed, and the back layer-forming paint was applied so that the average thickness of the back layer would be 0.30 μm when the magnetic tape was completed. In the calendering step, the calendering temperature was set to a temperature 10° C. lower than the calendering temperature in Example 1. A magnetic tape was obtained in the same manner as in Example 1, except for the above points.
[0321] [Evaluation] The magnetic tapes obtained as described above were subjected to the following measurements and evaluations.
[0322] (Root-mean-square roughness Sq) The root-mean-square roughness Sq of the magnetic tape was measured using the method for measuring the root-mean-square roughness Sq described in the embodiment above. The results are shown in Table 3.
[0323] (Kurtosis Sku) The kurtosis Sku of the magnetic tape was measured by the method for measuring kurtosis Sku described in the embodiment above. The results are shown in Table 3.
[0324] (spatial wavelength λ n Average value I of the integrated value of PSD in the range of ≦5 μm λn≦5 , 10μm≦spatial wavelength λ n Average value I of the integrated value of PSD in the range of ≦20 μm 10≦λn≦20 , the ratio of the integrated values of PSD I λn≦5 / I 10≦λn≦20 ) The spatial wavelength λ described in the above embodiment n Average value I of the integrated value of PSD in the range of ≦5 μm λn≦5 , 10μm≦spatial wavelength λ n Average value I of the integrated value of PSD in the range of ≦20 μm 10≦λn≦20 , and the ratio of the integrated values of the PSD I λn≦5 / I 10≦λn≦20 By the measurement method of these I λn≦5 , I 10≦λn≦20 and I λn≦5 / I 10≦λn≦20 The results are shown in Table 3. In Table 3, I λn≦5 , I 10≦λn≦20 and I λn≦5 / I 10≦λn≦20 are written as I(5), I(10,20) and I(5) / I(10,20), respectively.
[0325] (Average creep slope A 1 , average creep slope A 2 , average creep slope ratio (A 2 / A 1 )) The average creep slope A described in the above embodiment 1 , average creep slope A 2 and the average creep slope ratio (A 2 / A 1 ) measurement method, the average creep slope A of the magnetic tape 1 , average creep slope A 2 and the average creep slope ratio (A 2 / A 1 The results are shown in Table 3.
[0326] (Average Tanδ 1 , average Tanδ 2 , average Tanδ ratio (average Tanδ 2 / Average Tanδ 1 )) Average Tan δ described in the above embodiment 1 , average Tanδ 2 and the average Tan δ ratio (average Tan δ 2 / Average Tanδ 1 ) by the measurement method of the average Tan δ of the magnetic tape 1 , average Tanδ 2 and the average Tan δ ratio (average Tan δ 2 / Average Tanδ 1 The results are shown in Table 3.
[0327] (Evaluation of electromagnetic conversion characteristics) The electromagnetic conversion characteristics were evaluated by SNR. The SNR was measured as follows. First, a loop tester (manufactured by Microphysics) was used to obtain a playback signal from the magnetic tape. The conditions for obtaining the playback signal are shown below. Head: LTO9 recording / playback head Head speed: 1.85 m / s Signal: Single recording frequency 10 MHz (2T half Nyquist frequency) equivalent to 549 kfci Recording current: Optimum recording current
[0328] Next, the playback signal was captured using a spectrum analyzer with a span of 0 to 20 MHz (resolution bandwidth = 100 kHz, VBW = 30 kHz). The peak of the captured spectrum was then taken as the signal amount S, and the floor noise excluding the peak was integrated from 3 MHz to 20 MHz to obtain the noise amount N. The ratio S / N of the signal amount S to the noise amount N was calculated as the SNR (Signal-to-Noise Ratio). The calculated SNR was then converted into a relative value (dB) based on the SNR of Example 3 as the reference media. The results are shown in Table 3. Since it is believed that a sufficiently good electromagnetic conversion characteristic (SNR) can be obtained in a tape storage drive if the SNR value is equal to or higher than that of Example 3, the SNR of Example 3 was used as the reference.
[0329] (Evaluation of Powder Falling) First, the magnetic tape was incorporated into an LTO cartridge. Next, an LTO-standard drive connected to a PC (Personal Computer) via SCSI (Small Computer System Interface) was prepared, and the LTO cartridge was loaded into the drive. The generation of the LTO-standard drive matched the generation of the LTO cartridge. Then, data was recorded on the entire surface of the magnetic tape by operating the LTO drive with the PC. Next, the recording head after the data recording was observed with an optical microscope to check for any deposits on the recording head. Next, the check results were evaluated according to the following criteria. The results are shown in Table 3. ◎ No deposits were observed ○ Deposits were observed only on the tape edge running portion × Deposits were observed within the tape running surface
[0330] [Average Width Change ΔW of Magnetic Tape] The average width change ΔW of the magnetic tape was measured using the method for measuring the average width change ΔW described in the embodiment above. The results are shown in Table 3.
[0331] [Magnetic tape width creep change ΔD after 10 years] First, a magnetic tape with servo signals written thereon was wound into a cartridge (a cartridge conforming to the LTO standard). Next, the magnetic tape width creep change ΔD after 10 years of use was measured using the method for measuring the magnetic tape width creep change ΔD after 10 years of use described in the embodiment above. The results are shown in Table 3.
[0332]
[0333] In Table 3, I(5) and I(10,20) are as follows: I(5): Average value I of the integrated value of the power spectral density in the range of spatial wavelength λn≦5 μm λn≦5 I(10,20): Average value I of the integrated value of the power spectral density in the range of 10 μm≦spatial wavelength λn≦20 μm 10≦λn≦20
[0334] The above evaluation results reveal the following: The spatial wavelength λ obtained by measuring the surface on the magnetic layer side with an AFM n Average value I of the integrated value of PSD in the range of ≦5 μm λn≦5 and 10 μm≦spatial wavelength λ obtained by measuring the surface on the magnetic layer side with an AFM. n Average value I of the integrated value of PSD in the range of ≦20 μm 10≦λn≦20 Relative to I λn≦5 / I 10≦λn≦20 When the average value of kurtosis Sku on the surface on the magnetic layer side is 5.50 or less, powder falling during data recording and the like can be suppressed (Examples 1 to 3, Comparative Example 1). λn≦5 A small value alone does not provide a good SNR. λn≦5 / I 10≦λn≦20 By setting the ratio I to 3.00 or less, an excellent SNR can be obtained (Examples 1 to 3, Comparative Example 3). λn≦5 / I 10≦λn≦20 By setting the ratio to 3.00 or less, an excellent SNR can be obtained (Examples 1 to 3, Comparative Example 3).
[0335] Average creep slope ratio (A 2 / A 1 ) and the average tan δ ratio (average Tan δ 2 / Average Tanδ 1 The results of the measurement of the average Tan δ ratio (average Tan δ) are shown in FIG. 2 / Average Tanδ 1 When the average Tan δ ratio (average Tan δ) is 1.2000 or less, the average width change ΔW of the magnetic tape due to temperature change in an environment with a humidity of 80% RH (high humidity environment) can be suppressed to 160 nm or less (Examples 1 to 3, Comparative Examples 1 and 3). 2 / Average Tanδ 1 ) is 1.2000 or less, and the average creep slope ratio (A 2 / A 1 When the value of ΔW is 1.440 or less, the average width change ΔW of the magnetic tape in response to temperature changes in an environment with a relative humidity of 80% (high humidity environment) can be suppressed to 160 nm or less, and the creep change ΔD over 10 years in an environment with a temperature of 32°C and a humidity of 55% can be suppressed to 300 nm or less (Examples 1 to 3, Comparative Examples 1 and 3).
[0336] Although the embodiments and modifications of the present disclosure have been specifically described above, the present disclosure is not limited to the above embodiments and modifications, and various modifications based on the technical concepts of the present disclosure are possible. For example, the configurations, methods, steps, shapes, materials, and numerical values described in the above embodiments and modifications are merely examples, and different configurations, methods, steps, shapes, materials, and numerical values may be used as necessary. The configurations, methods, steps, shapes, materials, and numerical values of the above embodiments and modifications can be combined with each other as long as they do not deviate from the spirit of the present disclosure.
[0337] The chemical formulas of the compounds exemplified in the above embodiments and modifications are representative, and are not limited to the valences described, etc., as long as they are the general names of the same compounds. In the numerical ranges described in stages in the above embodiments and modifications, the upper or lower limit of a numerical range in one stage may be replaced with the upper or lower limit of a numerical range in another stage. Unless otherwise specified, the materials exemplified in the above embodiments and modifications can be used alone or in combination of two or more.
[0338] The present disclosure may also employ the following configuration: (1) A tape-shaped magnetic recording medium comprising a substrate and a magnetic layer, the substrate containing a polyester resin, the magnetic recording medium having an average thickness of 5.40 μm or less, and when a power spectral density at each position of a spatial wavelength λn=100 / n [μm] (where n is an integer of 1 to 255) is determined using a two-dimensional surface profile image of the surface in a measurement range of 100 [μm] × 100 [μm] obtained by measuring the surface on the magnetic layer side with an atomic force microscope, the average value I of integrated values of the power spectral density in a range of spatial wavelength λn≦5 μm λn≦5 and the average value I of the integrated value of the power spectral density in the range of 10 μm≦spatial wavelength λn≦20 μm 10≦λn≦20 Relative to I λn≦5 / I 10≦λn≦20 is 3.00 or less, and the average Tan δ of the magnetic recording medium measured in an environment of a temperature of 32°C and a humidity of 20% RH is 1 and the average Tan δ of the magnetic recording medium measured in an environment of a temperature of 32° C. and a humidity of 80% RH. 2 Ratio of (average Tanδ 2 / Average Tanδ 1 (2) The magnetic recording medium according to (1), wherein the average value of kurtosis on the surface on the magnetic layer side is 5.50 or less. (3) The magnetic recording medium according to (1) or (2), wherein the average value of kurtosis on the surface on the magnetic layer side is 3.30 or more and 5.50 or less. (4) The average creep slope A of the magnetic recording medium measured in an environment of a temperature of 32°C and a humidity of 20% RH 1and the average creep slope A of the magnetic recording medium measured in an environment of a temperature of 32° C. and a humidity of 80% RH. 2 The ratio (A 2 / A 1 ) is 1.440 or less, and the average creep slope A of the magnetic recording medium 1 is the average value of the creep slopes of a plurality of first samples taken out of the magnetic recording medium, and the creep slope of each of the first samples is obtained by performing a creep test on the first samples in an environment of a temperature of 32°C and a humidity of 20% RH, obtaining a graph with the horizontal axis representing time and the vertical axis representing strain, changing the horizontal axis of the graph to a logarithmic display, and performing logarithmic approximation on the data in the graph after the change to find the slope of the approximated line, and the average creep slope A of the magnetic recording medium 2 (5) The magnetic recording medium according to any one of (1) to (3), wherein the ratio (A) is an average value of creep slopes of a plurality of second samples taken out from the magnetic recording medium, and the creep slope of each of the second samples is obtained by performing a creep test on the second samples in an environment of a temperature of 32°C and a humidity of 80% RH, obtaining a graph with the horizontal axis representing time and the vertical axis representing strain, changing the horizontal axis of the graph to a logarithmic display, and performing logarithmic approximation on the data in the graph after the change to find the slope of an approximated line. 2 / A 1 ) is 1.300 or less, and 2 / Average Tanδ 1 (6) The magnetic recording medium according to (4), wherein the ratio I is 1.1800 or less. λn≦5 / I 10≦λn≦20 (7) The magnetic recording medium according to any one of (1) to (5), wherein the average value I of the integrated values is 2.80 or less. λn≦5 But 2.20 nm 2 (8) The magnetic recording medium according to any one of (1) to (6), wherein the average value I of the integrated values is equal to or less than the above. 10≦λn≦20 But 0.72 nm 2(9) The magnetic recording medium according to any one of (1) to (8), wherein the average value of the root mean square roughness on the surface on the magnetic layer side is 2.25 nm or less. (10) The magnetic recording medium according to any one of (1) to (9), wherein the average width change of the magnetic recording medium with respect to temperature change in an environment of 80% RH is 160 nm / °C or less. (11) The magnetic recording medium according to any one of (1) to (10), wherein the creep change in width of the magnetic recording medium after 10 years in an environment of 32°C temperature and 55% RH is 300 nm or less. (12) The magnetic recording medium according to any one of (1) to (11), wherein the magnetic layer has a servo pattern, the servo pattern including a plurality of first magnetization regions and a plurality of second magnetization regions, and the plurality of first magnetization regions and the plurality of second magnetization regions are asymmetric with respect to an axis parallel to the width direction of the magnetic recording medium. (13) The magnetic recording medium according to (12), wherein an inclination angle of the first magnetization region with respect to the axis is different from an inclination angle of the second magnetization region with respect to the axis, and the larger of the inclination angles of the first magnetization region and the second magnetization region is 18° or more and 28° or less. (14) The magnetic recording medium according to any one of (1) to (13), further comprising an underlayer, wherein the average thickness of the underlayer is 0.90 μm or less. (15) The magnetic recording medium according to any one of (1) to (14), wherein the average thickness of the magnetic layer is 0.080 μm or less. (16) The magnetic recording medium according to any one of (1) to (15), wherein the substrate has an average thickness of 4.40 μm or less. (17) The magnetic layer contains magnetic particles, and the magnetic particles have an average particle volume of 1.50×10 3 nm 3 The magnetic recording medium according to any one of (1) to (16), which is: (18) The magnetic recording medium according to any one of (1) to (16), wherein the magnetic layer contains magnetic particles, and the magnetic particles contain hexagonal ferrite, ε-iron oxide, or Co-containing spinel ferrite. (19) A cartridge comprising the magnetic recording medium according to any one of (1) to (18).
[0339] 10, 321 Cartridge 11 Cartridge memory 31 Antenna coil 32 Rectification and power supply circuit 33 Clock circuit 34 Detection and modulation circuit 35 Controller 36 Memory 36A First memory area 36B Second memory area 41 Substrate 42 Underlayer 43 Magnetic layer 430 Protrusion 44 Back layer 56 Head unit 56A, 56B Servo read head 57 Powder 61, 62 Head 110 Servo frame 111 Servo subframe 1 112 Servo subframe 2 113 Servo stripe 111A A burst 111B B burst 112C C burst 112D D burst 210 Measuring device MT Magnetic tape SB Servo band DB Data band Tk Data track
Claims
1. A tape-shaped magnetic recording medium comprising a substrate and a magnetic layer, the substrate containing a polyester resin, the average thickness of the magnetic recording medium being 5.40 μm or less, and when the power spectral density at each position of a spatial wavelength λn=100 / n [μm] (where n is an integer of 1 or more and 255 or less) is determined using a two-dimensional surface profile image of the surface in a measurement range of 100 [μm] x 100 [μm] obtained by measuring the surface on the magnetic layer side with an atomic force microscope, the average value I of the integrated value of the power spectral density in the range of spatial wavelength λn≦5 μm λn≦5 and the average value I of the integrated value of the power spectral density in the range of 10 μm≦spatial wavelength λn≦20 μm 10≦λn≦20 Relative to I λn≦5 / I 10≦λn≦20 is 3.00 or less, and the average Tan δ of the magnetic recording medium measured in an environment of a temperature of 32°C and a humidity of 20% RH is 1 and the average Tan δ of the magnetic recording medium measured in an environment of a temperature of 32° C. and a humidity of 80% RH. 2 Ratio of (average Tan δ 2 / Average Tanδ 1 ) is 1.2000 or less.
2. The magnetic recording medium according to claim 1, wherein the average value of kurtosis on the surface on the magnetic layer side is 5.50 or less.
3. The magnetic recording medium according to claim 1, wherein the average value of kurtosis on the surface on the magnetic layer side is 3.30 or more and 5.50 or less.
4. Average creep slope A of the magnetic recording medium measured in an environment of 32°C temperature and 20% RH 1 and the average creep slope A of the magnetic recording medium measured in an environment of a temperature of 32° C. and a humidity of 80% RH. 2 The ratio (A 2 / A 1 ) is 1.440 or less, and the average creep slope A of the magnetic recording medium 1 is the average value of the creep slopes of a plurality of first samples taken out of the magnetic recording medium, and the creep slope of each of the first samples is obtained by performing a creep test on the first samples in an environment of a temperature of 32°C and a humidity of 20% RH, obtaining a graph with the horizontal axis representing time and the vertical axis representing strain, changing the horizontal axis of the graph to a logarithmic display, and performing logarithmic approximation on the data in the graph after the change to find the slope of the approximated line, and the average creep slope A of the magnetic recording medium 2 is an average value of creep slopes of a plurality of second samples taken from the magnetic recording medium, and the creep slope of each of the second samples is obtained by performing a creep test on the second samples in an environment of a temperature of 32°C and a humidity of 80% RH, obtaining a graph with time on the horizontal axis and strain on the vertical axis, changing the horizontal axis of the graph to a logarithmic display, and performing a logarithmic approximation on the data in the graph after the change to find the slope of the approximated line.
5. The ratio (A 2 / A 1 ) is 1.300 or less, and 2 / Average Tanδ 1 5. The magnetic recording medium according to claim 4, wherein the value of ρ is 1.1800 or less.
6. The above ratio I λn≦5 / I 10≦λn≦20 The magnetic recording medium according to claim 1 , wherein the ratio of the surface roughness to the surface roughness is 2.80 or less.
7. The average value of the integrated values I λn≦5 But 2.20 nm 2 The magnetic recording medium according to claim 1 , wherein:
8. The average value of the integrated values I 10≦λn≦20 But 0.72 nm 2 The magnetic recording medium according to claim 1 , wherein:
9. The magnetic recording medium according to claim 1, wherein the average value of the root mean square roughness of the surface on the magnetic layer side is 2.25 nm or less.
10. The magnetic recording medium according to claim 1, wherein the average width change of said magnetic recording medium in response to a temperature change in an environment of 80% RH is 160 nm / °C or less.
11. The magnetic recording medium according to claim 1, wherein the amount of creep change in width of the magnetic recording medium after 10 years in an environment of a temperature of 32° C. and a humidity of 55% RH is 300 nm or less.
12. The magnetic recording medium according to claim 1, wherein the magnetic layer has a servo pattern, the servo pattern including a plurality of first magnetization regions and a plurality of second magnetization regions, and the plurality of first magnetization regions and the plurality of second magnetization regions are asymmetric with respect to an axis parallel to the width direction of the magnetic recording medium.
13. The magnetic recording medium according to claim 12, wherein the tilt angle of the first magnetization region relative to the axis is different from the tilt angle of the second magnetization region relative to the axis, and the larger of the tilt angles of the first magnetization region and the second magnetization region is between 18° and 28°.
14. The magnetic recording medium according to claim 1, further comprising an underlayer, the average thickness of which is 0.90 μm or less.
15. The magnetic recording medium according to claim 1, wherein the average thickness of the magnetic layer is 0.080 μm or less.
16. The magnetic recording medium according to claim 1, wherein the average thickness of the substrate is 4.40 μm or less.
17. The magnetic layer contains magnetic particles, and the average particle volume of the magnetic particles is 1.50×10 3 nm 3 The magnetic recording medium according to claim 1 , wherein:
18. The magnetic recording medium according to claim 1, wherein the magnetic layer contains magnetic particles, and the magnetic particles contain hexagonal ferrite, ε-iron oxide, or Co-containing spinel ferrite.
19. A cartridge comprising the magnetic recording medium according to claim 1.
Citation Information
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