Automatic Bundling and Binding Machine for Garden Cutting Branches
Through the automatic cluster winding and bundling machine of garden cutting branches, the O-ring and PE film tension damper can be used to achieve rapid mechanized winding and bundling of multiple branches, which solves the problems of cumbersome bundling process and manual dependence in the existing technology, and improves production efficiency and Quality stability.
Patent Information
- Application Number
- CN201910535265.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2019-06-20
- Publication Date
- 2025-01-17
- Estimated Expiration
- 2039-06-20
AI Technical Summary
In the existing cutting technology, the branch bundling process is complicated and requires a lot of labor, which leads to high costs, difficult to control quality, and difficult to achieve large-scale production.
Design an automatic cluster winding and bundling machine for garden cutting branches. Through the input mechanism, cluster mechanism, automatic winding and bundling mechanism and output device, the rapid mechanized winding and bundling of multiple branches is realized, and the O-ring structure and PE film tension damper are used to ensure bundling. tight and stable.
Automatic winding and bundling of multiple branches is realized, which reduces the intensity of manual labor, improves work efficiency, provides a convenient foundation for subsequent processes, and is suitable for large-scale mechanized production.
Smart Images

Figure CN110171596B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of gardening cultivation, and in particular to an automatic bundling and winding machine for gardening cutting branches. Background Art
[0002] Cuttings are a common artificial asexual propagation method for plant cultivation. Cuttings are to cut the stems, leaves or roots of plants, prepare cuttings first, and then insert them into the substrate soil or sand. After they take root and become seedlings, they can be transplanted to the field to grow and become independent new plants. Cuttings are divided into stem cuttings, root cuttings and leaf cuttings according to the difference in plant organs used. Large-scale production mostly uses stem cuttings, that is, hard branch cuttings; use plant stem branches, cut them to an appropriate length, and then soak the rooting end in a special agent before implementing the cutting operation. This production model has the advantages of high branch utilization, fast rooting of cuttings, and high survival rate. It is an innovation of traditional cutting technology and is widely used in the field of garden breeding. However, the cutting, sorting and bundling of cuttings, the soaking treatment with special agents, the storage and transportation of cuttings, and the cutting operations all require a lot of manpower, which is not only costly and difficult to control the quality, but also difficult to find labor in the current situation, which seriously restricts large-scale production. The bundling process of branches is cumbersome. For this reason, it is hoped to design a bundling machine that can automatically bundle multiple plant branches together to reduce the number of employed workers and labor intensity. Summary of the invention
[0003] In order to solve the problems existing in the prior art, the present invention provides an automatic bundling, winding and bundling machine for garden cuttings, which can realize the rapid mechanized winding and bundling function of multiple branches, and bundle the multiple branches into a bundle, providing a favorable basis for subsequent processes such as shearing, drug soaking and transportation.
[0004] To achieve the above object, the technical solution adopted by the present invention is:
[0005] A garden cutting branch automatic bundling, winding and tying machine comprises an input mechanism, a bundling mechanism, an automatic winding and tying mechanism, a receiver and an output device which are arranged in sequence according to a conveying direction, wherein the bundling mechanism is fixed on the input mechanism, the bundling mechanism comprises a pair of upper bundling pressure wheels and a lower bundling pressure wheel which are arranged up and down and can rotate relative to the input mechanism, an O-ring structure is formed between the upper bundling pressure wheels and the lower bundling pressure wheels, the receiver is fixed on the automatic winding and tying mechanism, and the receiver cooperates with the bundling mechanism to bundle the branches.
[0006] Preferably, the receiver is trumpet-shaped, and the wide-mouth end of the receiver faces the automatic winding and bundling mechanism.
[0007] In any of the above schemes, it is preferred that the input mechanism includes an input conveyor and a baffle, the baffles are respectively arranged on both sides of the input conveyor, the top surface of the input conveyor and the baffle together form a rectangular groove structure with openings at both ends, a plurality of first support frames are fixed to the bottom of the baffle, and the input conveyor is mounted on the first support frames; the width of the rectangular groove is equal to the diameter of the O-ring.
[0008] In any of the above schemes, it is preferred that annular grooves are provided on the circumferential side walls of the upper and lower bunching pressure wheels, the radial cross-section of the annular grooves is a semicircular structure, the radial cross-section of the annular grooves between the upper and lower bunching pressure wheels forms the O-ring structure, the two ends of the upper bunching pressure wheel are hinged to the corresponding baffles, and an elastic component is provided on the upper bunching pressure wheel to make it fit with the lower bunching pressure wheel.
[0009] In any of the above schemes, it is preferred that the automatic winding and bundling mechanism includes a working turntable, a PE film reel, a PE film tension damper, and a fuselage, the working turntable is rotatably connected to a side wall of the fuselage, concentric working holes are respectively provided in the central parts of the working turntable and the fuselage, the PE film reel is installed on the working turntable and can rotate relative to it, the PE film reel is wound with PE film, the PE film tension damper generates friction force on the PE film reel to adjust the PE film tension, and a rotation drive mechanism for driving the working turntable to rotate and a brake mechanism for preventing the working turntable from rotating are installed on the fuselage.
[0010] In any of the above schemes, preferably, two pins are fixed on the working turntable outside the working hole, and a first sleeve is rotatably connected to each of the pins. An annular disk is fixed to one end of the first sleeve close to the fuselage, and a locking nut is threadedly connected to the other end of the first sleeve. The PE film roll is sleeved on the first sleeve, and the PE film roll is fixed to the first sleeve by a locking nut.
[0011] In any of the above schemes, it is preferred that the PE film tension damper includes a pair of friction discs, clamping nuts, pressure plates, and compression springs that are in contact with each other, wherein one of the friction discs is sleeved on the pin shaft and fixedly connected to one end of the first sleeve, and the other friction disc is fixedly sleeved on the pin shaft, and the clamping nut, pressure plate, and compression spring are sequentially sleeved on the pin shaft at the other end of the first sleeve.
[0012] In any of the above schemes, it is preferred that the PE film tension damper includes a compression rocker, a tensioning spring, and a screw rod, one end of the first sleeve is fixedly covered with a resistance disk, one end of the compression rocker rod is rotatably connected to the fuselage, one side wall of the compression rocker rod contacts the outer peripheral wall of the resistance disk to generate friction, one end of the tensioning spring is connected to the compression rocker rod, and the other end of the tensioning spring is rotatably connected to one end of the screw rod, a limit block is threadedly connected to the screw rod, and the limit block is fixed on the side wall of the fuselage above the first sleeve, and the compression rocker rod is fitted with the outer wall of the first sleeve under the action of the tensioning spring.
[0013] In any of the above schemes, it is preferred that the rotating drive mechanism includes a driving wheel, a plurality of positioning wheels, and a power assembly; the driving wheel and the plurality of positioning wheels are rotatably connected to a side wall of the fuselage, and are distributed in a circular array with the center of the working hole as the center; the working turntable is clamped between the driving wheel and the plurality of positioning wheels, and is driven to rotate by the driving wheel; the power assembly includes a rotating motor and a transmission connection assembly; the rotating motor is mounted on the fuselage, and the rotating motor rotates the driving wheel via the transmission connection assembly.
[0014] In any of the above schemes, preferably, a cutting device for cutting the bundled branches is provided on the rear side of the output device.
[0015] The present invention also includes a method for using the automatic bundling, winding and strapping machine, which is applicable to any of the automatic bundling, winding and strapping machines described above, and includes the following steps:
[0016] Step 1: Put the PE film roll on the corresponding first sleeve on the working turntable and lock it with a locking nut, and then pull out the film head;
[0017] Step 2: adjusting the friction force through the PE film tension damper to generate tension when the PE film is unfolded, and ensuring that the branches are tightly wrapped and not damaged during the PE film winding process;
[0018] Step 3: Turn on the input conveyor and the output device, manually place multiple branches in a rectangular groove and transfer them to the working turntable through the input conveyor. The branches are constrained by the upper and lower bunching wheels to form a branch bundle and enter the working turntable position.
[0019] Step 4: Stop the input conveyor, wrap the PE film head around the end of the branch bundle, and then start the input conveyor again. At the same time, start the rotating motor to drive the working turntable to rotate. At this time, the bundled branches are tightly bundled together by the rotating PE film during the forward conveying process.
[0020] Step 5: The bundled branch bundle passes through the working hole and continues to move forward and passes through the receiver, and is further constrained and fixed by the receiver with a trumpet-shaped structure, so that the subsequent winding work is more stable;
[0021] Step six, the bundled branches are transported to the cutting device through the output device and cut into equal length sections to prepare for the next shearing process.
[0022] Compared with the prior art, the automatic bundling and wrapping machine for garden cutting branches provided by the present invention has the following beneficial effects:
[0023] 1. The automatic bunching and winding tying machine can realize the function of fast mechanized winding and tying of multiple branches, automatically winding and tying multiple branches into a bundle. It has a high degree of automation and can replace manual sorting and manual tying, reduce the labor of tying, reduce labor intensity, and improve work efficiency. Then, the cutting device cuts the branches into uniform lengths to ensure uniform specifications, which provides a favorable foundation for subsequent mechanized shearing operations. At the same time, it also makes subsequent drug soaking, transportation management, cutting operations and other processes more convenient and provides a favorable foundation; it is conducive to cooperating with related machinery to implement large-scale, standardized, mechanized, and rapid cutting production;
[0024] 2. Through the O-ring formed by the upper and lower bunching pressing wheels and the cooperation with the rectangular groove, multiple branches in the transmission process are restrained together in the O-ring, which is convenient for the subsequent automatic winding and bundling mechanism to bundle. In addition, the horn-shaped receiver is set, so that the bundled branches enter the receiver for further restraint, so that both sides of the branches to be bundled are bound, making the subsequent winding work more stable and conducive to the tighter bundling of branches;
[0025] 3. By setting the PE film tension damper, friction is generated, so that the PE film roll is subject to resistance during rotation, ensuring that the PE film has a certain tension when it is unfolded, which is conducive to bundling multiple branches more tightly and firmly. The friction force can be adjusted, so that the PE film tension can be adjusted according to actual operation, ensuring that the PE film can be tightly bundled without being damaged;
[0026] 4. By setting the centers of the O-ring, working hole and receiver on the same straight line, it is convenient for the transmission and bundling of branches;
[0027] 5. Two PE film sleeves are set on the working turntable, one of which is used as a spare to prevent the strapping machine from being unusable due to the failure to replenish the PE film in time, thus ensuring the normal and continuous operation of the automatic winding strapping machine;
[0028] 6. Through the setting of the brake mechanism, the working turntable can quickly stop rotating and cut off the power, which is convenient for quick follow-up work and improves the overall work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0029] Figure 1A schematic diagram of the overall structure of a preferred embodiment of the automatic bundling, winding and tying machine for garden cutting branches provided by the present invention;
[0030] Figure 2 for Figure 1 A partial enlarged view of AA in the illustrated embodiment;
[0031] Figure 3 for Figure 1 A schematic diagram of the overall external structure of the embodiment shown;
[0032] Figure 4 It is a structural schematic diagram of the PE film tension damper in Example 2;
[0033] Figure 5 for Figure 1 The overall structural diagram of the brake mechanism in the illustrated embodiment;
[0034] Figure 6 for Figure 5 The overall structural diagram of the brake control assembly in the illustrated embodiment.
[0035] Notes in the figure: 1. baffle; 2. first support frame; 3. upper bunching pressure wheel; 4. lower bunching pressure wheel; 5. swing arm; 6. first spring; 7. fuselage; 8. positioning roller; 9. driving roller; 10. working hole; 11. working turntable; 12. receiver; 13. output device; 14. cutting table; 15. knife holder; 16. handle; 17. cutting knife; 18. cutting motor; 19. protective cover; 20. fixed cover plate; 21. resistance plate; 22. movable cover; 23. pin shaft; 24. PE film roll; 25. first sleeve; 26. Locking nut; 27. Compression spring; 28. Compression nut; 29. PE film; 30. Friction disc; 31. Pressure plate; 32. Limit block; 33. Compression rocker; 34. Tension spring; 35. Screw; 36. Input conveyor; 37. Rotating motor; 38. Support seat; 39. Brake lever; 40. Fixed shaft; 41. Brake spring; 42. Friction plate; 43. Brake support rod; 44. Main pull wire; 45. Pulley; 46. Control box; 47. Operating shaft; 48. Operating lever; 49. Reset spring; 50. Micro switch; 51. Lever. DETAILED DESCRIPTION
[0036] In order to further understand the content of the present invention, the present invention will be described in detail below in conjunction with specific embodiments.
[0037] like Figure 1-6As shown, according to an embodiment of the automatic bundling, winding and tying machine for garden cutting branches provided by the present invention, it includes an input mechanism, a bundling mechanism, an automatic winding and tying mechanism, a receiver 12, and an output device 13 arranged in sequence according to the conveying direction, the bundling mechanism is fixed on the input mechanism, the bundling mechanism includes a pair of upper bundling pressure wheels 3 and lower bundling pressure wheels 4 arranged up and down and rotatable relative to the input mechanism, an O-ring structure is formed between the upper bundling pressure wheels 3 and the lower bundling pressure wheels 4, the receiver 12 is fixed on the automatic winding and tying mechanism, the receiver 12 is a trumpet-shaped structure, and the large mouth end of the receiver 12 faces the automatic winding and tying mechanism, the receiver 12 cooperates with the bundling mechanism to bundle the branches. The O-ring structure cooperates with the receiver 12 to realize automatic bundling of multiple branches, and bundles multiple branches into a bundle, which facilitates the automatic winding of the automatic winding and tying mechanism.
[0038] The input mechanism includes an input conveyor 36 and a baffle 1. The baffles 1 are respectively arranged on both sides of the input conveyor 36. The top surface of the input conveyor 36 and the baffles 1 together form a rectangular groove structure with openings at both ends. A plurality of first support frames 2 are fixed to the bottom of the baffle 1. The input conveyor is installed on the first support frame 2. The width of the rectangular groove is equal to the diameter of the O-ring. The rectangular groove structure can prevent multiple branches piled together from falling during the transmission process, and can bind multiple branches in one area to facilitate entry into the O-ring without being stuck on the outside.
[0039] An annular groove is provided on the circumferential side wall of the upper and lower bunching rollers 3 and 4, and the radial section of the annular groove is a semicircular structure. The radial section of the annular groove between the upper and lower bunching rollers 3 and 4 forms the O-ring structure. The two ends of the upper bunching roller are hinged with the corresponding baffles. An elastic component is provided on the upper bunching roller to make it fit with the lower bunching roller. Specifically, the two ends of the upper bunching roller 3 are rotatably connected with swing arms 5, one end of the swing arm 5 is hinged with the adjacent baffle 1, so that the upper bunching roller 3 can swing relative to the lower bunching roller 4. A first spring 6 is provided at the bottom of the swing arm 5, one end of the first spring 6 is installed on the baffle 1, and the first spring 6 is always in a stretched state to make the upper bunching roller 3 fit with the lower bunching roller 4, so that multiple branches can pass through the O-ring together and can keep the branches pressed at all times for bundling. One end of the swing arm 5 is hinged with a fixing rod, and the fixing rod is fixed to the top of the baffle 1. The lower bundling pressing wheel 4 is fixed on the first supporting frame 2 . The two ends of the lower bundling pressing wheel 4 are rotatably connected to a first supporting rod in an L-shaped structure, and one end of the first supporting rod is fixed on the first supporting frame 2 .
[0040] The automatic winding and bundling mechanism includes a working turntable 11, a PE film reel 24, a PE film tension damper, and a fuselage 7. The working turntable 11 is rotatably connected to a side wall of the fuselage 7. The central parts of the working turntable 11 and the fuselage 7 are respectively provided with concentric working holes 10, and the working holes 10 allow branches to pass through. The PE film reel 24 is installed on the working turntable 11 and can rotate relative to it. A PE film 29 is wound on the PE film reel 24. The PE film 29 is used to be wound around the bundle of branches formed between the O-ring and the receiver 12 to play a bundling function. The PE film tension damper is The PE film reel 24 generates friction to adjust the tension of the PE film 29, so that the PE film 29 can remain flat during the winding process, and is conducive to bundling multiple branches more densely and firmly. The fuselage is equipped with a rotating drive mechanism that drives the working turntable to rotate and a brake mechanism that prevents the working turntable from rotating; the receiver 12 is fixed to a side wall of the fuselage 7, and the center lines of the O-ring, the working hole 10 and the receiver 12 are in the same straight line, so that multiple branches can smoothly pass through the working hole 10 into the receiver 12, and avoid part of the branches being stuck on the outside of the receiver 12, which makes it impossible for multiple branches to move as a whole. A second support rod with an L-shaped structure is fixed to the bottom of the receiver 12, and the end of the second support rod away from the receiver 12 is fixed to a side wall of the fuselage 7 away from the PE film reel 24;
[0041] The brake mechanism is fixed to the fuselage, and includes two crossed and hinged brake rods 39, a friction plate 42, a brake control assembly, and a brake spring 41. The two brake rods 39 are hinged by a fixed shaft 40, that is, the two brake rods 39 can rotate along the fixed shaft 40, and the fixed shaft 40 is fixed to a brake support rod 43, and the brake support rod 43 is fixedly connected to the fuselage. The two brake rods 39 above the fixed shaft 40 are respectively located on both sides of the working turntable, and the side walls of the brake rods 39 opposite to the working turntable are The friction plate 42 is fixed, and the friction between the friction plate 42 and the working turntable is driven by the brake rod 39 to prevent the rotation of the working turntable. The brake spring 41 is located between the two brake rods 39, and the two ends of the brake spring 41 are respectively fixedly connected to the adjacent brake rods 39. The bottom ends of the two brake rods 39 are respectively fixed with separate pull wires, and the separate pull wires on the two brake rods 39 are connected by a main pull wire 44, and the main pull wire 44 is connected to the brake control component; the brake control component is fixed on the side wall of the fuselage away from the working turntable;
[0042] The brake control assembly includes a control box 46 and an operating shaft 47. The operating box is fixedly connected to the fuselage through a support plate. The top of the control box 46 is an open structure. The operating shaft 47 is rotatably connected to the control box 46. An inclined lever 51 is fixed to the bottom of the operating shaft 47. An inclined operating rod 48 is fixed to the top of the operating shaft 47. One end of the operating rod 48 extends to the outside of the control box 46. A return spring 49 is fixed to the side wall of the operating rod 48 facing the fuselage. One end of the return spring 49 is fixedly connected to the inner wall of the control box 46. A micro switch 50 is fixed to the bottom wall of the control box 46 below the operating shaft 47. The micro switch 50 is located on the side of the lever 51 away from the fuselage. The total pull line 44 bypasses the pulley 45 and passes through the fuselage and the lever 51. The micro switch 50 is connected to the controller.
[0043] Two pins 23 are fixed on the working turntable 11 outside the working hole 10, and each of the pins 23 is rotatably connected with a first sleeve 25, and the first sleeve 25 can slide along the axial direction of the pin 23. An annular disk is fixed to one end of the first sleeve 25 close to the fuselage 7, and a locking nut 26 is threadedly connected to the other end of the first sleeve 25. The PE film roll 24 is sleeved on the first sleeve 25, and the PE film roll 24 is fixed to the first sleeve 25 by the locking nut 26, that is, the PE film roll 24 is located between the locking nut 26 and the annular disk, and is tightened by the locking nut 26, so that the first sleeve 25 is driven to rotate when it rotates.
[0044] The PE film tension damper comprises a pair of friction discs 30, a clamping nut 28, a pressure plate 31 and a compression spring 27 in contact with each other, wherein one friction disc 30 is sleeved on the pin shaft 23 and fixedly connected to one end of the annular disc of the first sleeve 25, and the other friction disc 30 is fixedly sleeved on the pin shaft 23, the clamping nut 28, the pressure plate 31 and the compression spring 27 are sleeved on the pin shaft 23 at the other end of the first sleeve 25 in sequence, and the clamping nut 28 is threadedly connected to the pin shaft 23, and the compression spring 27 is threadedly connected to the pin shaft 23 through the clamping nut 28 and The pressing plate 31 is in a compressed state, and friction is generated by the mutual friction between the friction discs 30, so that the PE film reel 24 has a certain resistance when rotating, which is conducive to bundling multiple branches more tightly. The elastic force of the clamping spring 27 is adjusted by rotating the clamping nut 28, thereby adjusting the friction between the friction disc 30 on the first sleeve 25 and the friction disc 30 on the pin shaft 23, thereby realizing the adjustment of the tension of the PE film 29, ensuring that the PE film 29 can tightly bundle multiple branches into a bundle without being damaged, and the bundling is more solid.
[0045] The rotary drive mechanism includes a driving roller 9, a plurality of positioning rollers 8, and a power assembly. The driving roller 9 and the plurality of positioning rollers 8 are rotatably connected to a side wall of the fuselage 7, and are arranged in a circular array with the center of the working hole 10 as the center. The working turntable 11 is stuck between the driving roller 9 and the plurality of positioning rollers 8, and is driven to rotate by the driving roller 9; the power assembly includes a rotary motor 37 and a transmission connection assembly. The rotary motor 37 is installed on the fuselage 7, and the rotary motor rotates the driving roller 9 through the transmission connection assembly; the transmission connection assembly is a gear transmission, One of the sprocket drive and pulley drive; for example, it is a pulley drive, the output shaft of the rotating motor is connected to the reducer, the rotating motor and the reducer are both fixed on the machine body 7, a first pulley is fixed on the output shaft of the reducer, a driving roller 9 and a positioning roller 8 are both rotatably connected to the machine body 7 through a rotating shaft, the rotating shaft on the driving roller 9 passes through the machine body 7, and a second pulley is fixed on the rotating shaft on the other side of the machine body 7, the first pulley is connected to the second pulley through a belt, the first pulley is driven to rotate by the rotating motor, so that the second pulley drives the driving roller 9 to rotate, and then the working turntable 11 rotates.
[0046] The driving roller 9, the positioning roller 8 and the working turntable 11 are one of the friction wheels or gears that cooperate with each other; the output device 13 and the input conveyor 36 are one of the flat belt conveyors or chain conveyors. For example, a flat belt conveyor includes an active roller, a driven roller, a conveyor belt, and a first motor. The active roller is connected to the driven roller through a conveyor belt, and the two ends of the active roller and the driven roller are respectively connected to the support seat for rotation. The support seat 38 in the output device 13 is fixed to the ground, and the support seat in the input conveyor is fixedly connected to the first support frame 2. A first pulley is fixed to one end of the first active roller, and the first motor is installed on the support seat. A second pulley is sleeved on the output shaft of the first motor, and the second pulley is connected to the first pulley through a belt. The top surface of the conveyor belt in the input conveyor forms a rectangular groove with the baffle.
[0047] A cutting device is arranged at the rear side of the output device 13, and the cutting device comprises a cutting table 14, a knife holder 15, and a cutting knife 17. A second support frame is fixed to the four corner ends at the bottom of the cutting table 14. One end of the knife holder 15 is connected to the cutting table 14 through a hinge and can rotate 180°. A cutting motor 18 is fixed to the knife holder 15, and the cutting motor 18 is connected to a reducer. The cutting knife 17 is fixed to the output shaft of the reducer. The cutting knife 17 is a circular sawtooth knife. A protective cover 19 is arranged above the cutting knife 17, and the protective cover 19 is fixed to the knife holder 15. A handle 16 is fixed to the other end of the knife holder 15. The cutting device is used to segment the bundled branches to meet the needs of subsequent cultivation.
[0048] The top of the fuselage 7 is an arched structure. The front and rear ends of the fuselage 7 are respectively provided with fixed cover plates 20, which are fixed to the ground by bolts. A movable shield 22 is hinged on the fixed cover plate 20 on the rear side of the fuselage 7. The movable shield 22 covers the top of the fuselage 7 and extends to the movable cover plate on the front side of the fuselage 7. One end of the movable shield 22 is buckled and connected with the fixed shield on the front side of the fuselage 7. A control cabinet is provided on the fixed cover plate on the front side of the fuselage. A controller is provided in the control cabinet, wherein the rotating motor and the first motor are both connected to the controller. The control cabinet is provided with buttons for controlling the start and stop of the input conveyor, the rotating motor, and the output device. These buttons are all connected to the controller. The model of the controller can be a Siemens S7-300 PLC controller, but is not limited to the above-mentioned one, and can be other controllers.
[0049] Example 2
[0050] like Figure 4 As shown, the PE film tension damper includes a clamping swing rod 33, a tension spring 34, and a screw rod 35. One end of the first sleeve 25 is fixedly sleeved with a resistance disk 21. One end of the clamping swing rod 33 is rotatably connected to the fuselage 7. One side wall of the clamping swing rod 33 contacts the outer peripheral wall of the resistance disk 21 to generate friction. One end of the tension spring 34 is connected to the clamping swing rod 33. The other end of the tension spring 34 is rotatably connected to one end of the screw rod 35. The screw 35 has a threaded connection. A limit block 32 is connected, and the limit block 32 is fixed on the side wall of the fuselage 7 above the first sleeve 25. The clamping rocker 33 is fitted with the outer wall of the first sleeve 25 under the action of the tensioning spring 34. The clamping rocker 33 contacts the outer wall of the first sleeve 25 to generate friction. The pressure between the clamping rocker 33 and the first sleeve 25 is adjusted by adjusting the elastic force of the tensioning spring 34 by rotating the screw 35, thereby realizing the adjustment of the friction force, and then realizing the adjustment of the tension of the PE film 29, which has a wide range of applications.
[0051] The working principle of this embodiment is as follows: preparation work, put the commercial PE film roll 24 on the corresponding first sleeve 25 of the working turntable 11 and lock it through the locking nut 26, then pull out the film head, adjust the damping tension to an appropriate size; turn on the input conveyor 36 and the output device 13; start working, manually put a bunch of branches into the rectangular groove, and move them toward the working turntable 11 along with the input conveyor. During the movement, the branches pass through the O-ring formed by the upper bundling pressure wheel 3 and the lower bundling pressure wheel 4, and the branches are constrained to form a branch bundle, and continue to move toward the working turntable 11 until they move to the PE film 29 where the film head can be wrapped around When the branch bundle reaches one end, the input conveyor is stopped, the film head is wound around the end of the branch, and then the input conveyor is restarted while the rotating motor 37 is turned on. The rotating motor drives the driving wheel 9 to rotate, thereby rotating the working turntable 11, and then rotating the PE film reel 24 relative to the branch bundle. At this time, the branch bundle is tightly bundled together by the PE film during the forward movement, realizing the bundling and bundling function of the branch bundle. The bundled branch bundle continues to move and passes through the working hole 10 and the receiver 12 in turn. The receiver 12 further constrains and fixes the branch bundle. The bundled branches are transported to the cutting table 14 through the output device 13 to segment the branches. Cutting, when cutting, the knife holder 15 is manually operated to make the cutting knife 17 move downward to cut the branch bundle, thereby completing the segmented cutting, and manually placing branches into the rectangular groove continuously. With the conveying movement and the subsequent continuous supply of branches, a continuously output tightly bundled bundle of branches is formed, which can be cut and sheared from the output end and enter the next shearing process. The PE film reel 24 is affected by the PE film 29 tension damper during the rotation process, so that the PE film 29 has a certain tension when it is unfolded, ensuring that the PE film 29 wraps the branches more tightly. It should be noted that only when the film head is wrapped, the input conveyor needs to be stopped, and there is no need to stop during the PE film wrapping process. The input conveyor is stopped to realize continuous production. When the work stops, the working turntable is stopped quickly through the brake mechanism. The operating lever is manually pushed to rotate counterclockwise. The reset spring is compressed, and the lever moves toward the direction of the micro switch and touches the micro switch. The micro switch transmits the signal to the controller. The controller controls the rotating motor to cut off the power. At the same time, the main pull line is pulled to make the friction plates on the two brake levers contact with the side walls of the working turntable and generate friction. The working turntable is stopped quickly by cutting off the power of the rotating motor and the friction force. Then the operating lever is manually released. Under the action of the reset spring, the operating lever is reset. At the same time, under the action of the brake spring, the two brake levers are reset.
[0052] Compared with the prior art, this embodiment has the following beneficial effects:
[0053] The automatic bundling winding and bundling machine can realize the function of rapid mechanized winding and bundling of multiple branches, automatically winding and bundling multiple branches into a bundle. It has a high degree of automation and can replace manual sorting and manual bundling, reduce the amount of labor for bundling, reduce labor intensity, and improve work efficiency. The branches are then cut into uniform lengths by the cutting device to ensure uniform specifications, providing a favorable foundation for subsequent mechanized shearing operations. At the same time, it also makes subsequent processes such as chemical soaking, transportation management, and cutting operations more convenient, providing a favorable foundation; it is conducive to cooperating with related machinery to implement large-scale, standardized, mechanized, and rapid cutting production.
[0054] It is not difficult for those skilled in the art to understand that the present invention includes any combination of the invention content and specific implementation methods of the above specification and the parts shown in the drawings, as well as similar technical extensions. Due to the limited space and to make the specification concise, the various schemes composed of these combinations are not described one by one. For example, the brake device can adopt other specific methods with the same function but similar structure, such as commercial electric bicycle or motorcycle brake devices, etc. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection scope of the present invention.
Claims
1. An automatic bundling and wrapping machine for garden cutting branches, characterized by: It includes an input mechanism, a bundling mechanism, an automatic winding and bundling mechanism, a receiver, and an output device arranged in sequence according to the conveying direction. The bundling mechanism is fixed on the input mechanism. The bundling mechanism includes a pair of upper bundling pressing wheels and a lower bundling pressing wheel arranged up and down and rotatable relative to the input mechanism. An O-ring structure is formed between the upper bundling pressing wheel and the lower bundling pressing wheel. The receiver is fixed on the automatic winding and bundling mechanism. The receiver cooperates with the bundling mechanism to bundle the branches. The automatic winding and bundling mechanism comprises a working turntable, a PE film reel, a PE film tension damper, and a fuselage. The working turntable is rotatably connected to a side wall of the fuselage. Concentric working holes are respectively provided at the central parts of the working turntable and the fuselage. The PE film reel is mounted on the working turntable and can rotate relative to the working turntable. The PE film reel is wound with a PE film. The PE film tension damper generates friction force on the PE film reel to adjust the tension of the PE film. A rotation driving mechanism for driving the working turntable to rotate and a brake mechanism for preventing the working turntable from rotating are mounted on the fuselage. The brake mechanism includes two crossed and hinged brake rod friction plates, a brake control assembly, and a brake spring. The two brake rods are hinged by a fixed axis, that is, the two brake rods can rotate along the fixed axis, the fixed axis is fixed to the brake support rod, and the brake support rod is fixedly connected to the fuselage. The two brake rods above the fixed axis are respectively located on both sides of the working turntable, and the friction plates are fixed on the side walls of the brake rods opposite to the working turntable. The friction between the friction plates and the working turntable is driven by the brake rods to prevent the rotation of the working turntable. The brake spring is located between the two brake rods, and the two ends of the brake spring are respectively fixedly connected to the adjacent brake rods. The bottom ends of the two brake rods are respectively fixed with separate pull wires, and the separate pull wires on the two brake rods are connected by a main pull wire, and the main pull wire is connected to the brake control assembly; the brake control assembly is fixed on the side wall of the fuselage away from the working turntable; Two pins are fixed on the working turntable outside the working hole, and a first sleeve is rotatably connected to each pin. An annular disk is fixed to one end of the first sleeve close to the fuselage, and a locking nut is threadedly connected to the other end of the first sleeve. The PE film roll is sleeved on the first sleeve, and the PE film roll is fixed to the first sleeve by the locking nut. The PE film tension damper comprises a pair of mutually contacting friction discs, a clamping nut, a pressure plate, and a compression spring, wherein one friction disc is sleeved on the pin shaft and fixedly connected to one end of the first sleeve, and the other friction disc is fixedly sleeved on the pin shaft, and the clamping nut, the pressure plate, and the compression spring are sequentially sleeved on the pin shaft at the other end of the first sleeve; The receiver is in a trumpet-shaped structure, and the large end of the receiver faces the automatic winding and bundling mechanism; The brake control assembly includes a control box and an operating shaft. The operating box is fixedly connected to the fuselage through a support plate. The top of the control box is an open structure. The operating shaft is rotatably connected to the control box. An inclined lever is fixed to the bottom of the operating shaft. An inclined operating lever is fixed to the top of the operating shaft. One end of the operating lever extends to the outside of the control box. A return spring is fixed to the side wall of the operating lever facing the fuselage. One end of the return spring is fixedly connected to the inner wall of the control box. A micro switch is fixed to the bottom wall of the control box below the operating shaft. The micro switch is located on the side of the lever away from the fuselage. The total pull wire bypasses the pulley and passes through the fuselage and the lever. The micro switch is connected to the controller.
2. The automatic bundling and wrapping machine for garden cuttings according to claim 1 is characterized by: The input mechanism comprises an input conveyor and a baffle, wherein the baffles are respectively arranged on both sides of the input conveyor, and the top surface of the input conveyor and the baffles together form a rectangular groove structure with openings at both ends.
3. The automatic bundling and wrapping machine for garden cuttings according to claim 2 is characterized by: The circumferential side walls of the upper and lower bundling pressure wheels are both provided with annular grooves, the radial cross-section of the annular grooves is a semicircular structure, the radial cross-section of the annular grooves between the upper and lower bundling pressure wheels forms the O-ring structure, the two ends of the upper bundling pressure wheel are hinged to the corresponding baffles, and an elastic component is arranged on the upper bundling pressure wheel to make it fit with the lower bundling pressure wheel.
4. The automatic bundling and wrapping machine for garden cuttings according to claim 1 is characterized by: The rotary drive mechanism includes a driving wheel, a plurality of positioning wheels, and a power assembly. The driving wheel and the plurality of positioning wheels are rotatably connected to a side wall of the fuselage, and are distributed in a circular array with the center of the working hole as the center. The working turntable is clamped between the driving wheel and the plurality of positioning wheels, and is driven to rotate by the driving wheel. The power assembly includes a rotary motor and a transmission connection assembly. The rotary motor is mounted on the fuselage, and the rotary motor rotates the driving wheel via the transmission connection assembly.
5. The automatic bundling and wrapping machine for garden cutting branches according to any one of claims 1 to 4, characterized in that: A cutting device for cutting and bundling branches is arranged at the rear side of the output device.
Citation Information
Patent Citations
Thermal insulating pipe strapping machine
CN106641586A
Multifunctional adhesive pasting machine adhesive paper feeding assembly
CN107054810A
Automatic film coating mechanism for pipes
CN201882256U
Multi -functional strapper
CN207433884U
Automatic bundling, winding and bundling machine for garden cutting branches
CN211139780U