Wheel spring body forming equipment and forming method
By designing a wheel spring molding equipment equipped with a PLC control system and an induction heating system, the integration of molding and heat treatment is achieved, and the problems of complex molding processes and low degree of automation of existing equipment are solved, and the product quality and degree of automation are improved.
Patent Information
- Application Number
- CN202010628218.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2020-07-02
- Publication Date
- 2025-02-14
- Estimated Expiration
- 2040-07-02
AI Technical Summary
The existing wheel spring body forming equipment has complex molding processes, low degree of automation, and unreliable finished product quality.
A wheel spring body forming equipment is designed, including a forming system and a heat treatment equipment, equipped with a PLC control system and an induction heating system, to achieve the integration of molding and heat treatment and improve the degree of automation.
It improves the degree of automation of wheel spring body forming and quenching, ensures stable and reliable product quality, is suitable for small batches and multiple varieties of processing needs, and reduces labor costs.
Smart Images

Figure CN111760988B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of wheel forming equipment, and in particular to a wheel spring body forming equipment and a forming method. Background Art
[0002] During the operation of the vehicle, in order to cushion the impact of severe road conditions on the wheels and reduce the strong vibrations caused by the impact, a wheel spring body is usually provided on the wheel. The wheel spring body is composed of a plurality of equal-length formed steel plates in a ring shape and is formed through preheating stamping, quenching, surface treatment and other processes.
[0003] However, the existing wheel spring body processing equipment has a simple structure and a single function. The entire forming process of the wheel spring body needs to be completed by multiple independent devices. For example, the product needs to be completed through multiple independent processes such as cutting, heating and annealing, stamping, quenching, tempering, shot peening, and assembly. The processing process requires the cooperation of multiple experienced operators, and the operation is difficult. Since the entire processing process is manually operated, it is very dangerous. Moreover, the operator needs to repeatedly heat and flip the wheel spring body during the stamping and forming process, which has low processing efficiency and unstable quality of the finished wheel spring body. After the steel plate is heated and annealed, the thickness of the surface decarburization layer increases and the fatigue strength decreases. The steel plate forming is completed manually, which has high labor intensity, low efficiency, and unstable product quality. In addition, since the quenching process relies on manpower, the oil heat dissipation is poor, and it is easy for the spring body hardness to fail to meet the requirements.
[0004] In addition, according to the existing forming process, since the spring body is formed by a plurality of equal-length formed steel plates in a ring shape, there is a break in the middle of the spring body, the rigidity is weak, and the service life is short.
[0005] Therefore, technical personnel in this field urgently need to study a wheel spring body forming equipment and forming method with simple structure, high degree of automation, integrated forming and heat treatment, and stable and reliable product quality. Summary of the invention
[0006] The technical problem to be solved by the present invention is to provide a wheel spring body forming equipment in view of the problems of complex forming process, low degree of automation and unreliable finished product quality of the current wheel spring body forming equipment. The wheel spring body forming equipment of the present invention has a simple structure, a high degree of automation, integrated forming and heat treatment, and stable and reliable product quality.
[0007] To achieve the above-mentioned purpose, the present invention provides a wheel spring body forming equipment, which at least includes a forming system and a heat treatment equipment, and also includes a PLC control system and an induction heating system arranged around the heat treatment equipment; the heat treatment equipment is a quenching box, and the quenching box is provided with a loading component, a feeding component, a trough body, a quenching system and a discharging component, the forming system is arranged at the upper part of the quenching box, and the forming module of the forming system is arranged in the trough body; a forming lifting component for changing the axial displacement of the wheel spring body is arranged at the upper part of the forming system, and the axial displacement of the forming lifting component is controlled by the PLC control system; a forming heating induction load component for heating the wheel spring body is also fixedly arranged in the forming system, and the forming heating induction load component is arranged between the forming system and the forming lifting component.
[0008] In some preferred embodiments, the forming lifting components are divided into two groups, and the two groups of forming lifting components are respectively arranged on both sides of the forming module and move synchronously; the forming system includes a forming frame arranged on the upper part of the quenching box, and the forming frame is provided with a crossbeam, and the two forming lifting components are respectively fixedly connected to the crossbeam of the forming frame.
[0009] In some preferred embodiments, the forming lifting assembly includes a driving system, a mounting bracket for the driving system, a mounting plate arranged at the bottom of the mounting bracket, a lifting rod arranged on the mounting bracket, and a grabbing mechanism arranged on the mounting plate; the driving system is used to drive the movement of the lifting rod, and the driving system mounting bracket is fixedly connected to the forming frame; the grabbing mechanism includes a small pull rod arranged on the mounting plate and a pedal arranged at the lower end of the pull rod, and the grabbing mechanism drives the pedal to swing through the drive of the grabbing driving system to grab or release the wheel spring body.
[0010] In some preferred embodiments, the forming frame is fixed to the ground, and the mounting plate is fixedly disposed on the forming frame.
[0011] In some preferred embodiments, the molding module includes a mounting disk, a hydraulic system, an inner molding module, an outer molding module and a central molding tightening mechanism coaxially arranged on the mounting disk, the hydraulic system is arranged on the mounting disk, the outer molding module is fixedly arranged on the movable end of the hydraulic system and can move with the movable end; the inner molding module is fixedly arranged on the mounting disk and can move radially with the mounting disk; the molding tightening module arranged on the mounting disk is arranged on the inner side of the inner molding module.
[0012] In some preferred embodiments, the hydraulic system is a plurality of cylinders evenly distributed along the circumference of the mounting plate, the movable end is a piston shaft arranged in each of the cylinders, and the external forming module is detachably fixedly connected to the end of the cylinder piston shaft via a punch needle arranged therein.
[0013] In some preferred embodiments, the discharging assembly includes a discharging bracket and a conveying device installed on the discharging bracket, and the wheel spring body after quenching is conveyed to the receiving area by the discharging conveying device.
[0014] In some preferred embodiments, the conveying device is a sprocket assembly powered by a motor, and the movement of the sprocket assembly is controlled by the PLC electronic control system.
[0015] In some preferred embodiments, the feeding assembly is a mobile platform, which includes a shift frame and a quenching support frame. The shift frame is fixedly arranged at one end where the loading assembly is located, and the quenching support frame is fixedly arranged at one end where the discharging assembly is located.
[0016] In some preferred embodiments, the quenching system also includes a quenching lifting assembly, an induction load mounting bracket, and a quenching heating induction load assembly fixedly arranged on the side where the discharge assembly is located. The PLC control system is connected to the quenching lifting assembly and controls the movement of the quenching lifting assembly; the quenching heating induction load assembly is automatically heated by the PLC control system, hydraulic system and induction heating control system connected thereto.
[0017] Another object of the present invention is to provide a forming method using any one of the above-mentioned wheel spring body forming equipment, the wheel spring body forming method comprising:
[0018] Step 1: Loading: placing the wheel spring body to be processed on the forming support block 22 on the side where the feeding assembly is located;
[0019] Step 2: Start the PLC electronic control system, the mobile platform drives the wheel spring body to move to the position of the forming system, the PLC electronic control system senses the wheel spring body, the lifting component descends to the mobile platform, lifts the wheel spring body to the forming heating induction load component, and the wheel spring body is positioned and automatically heated by the PLC electronic control system in combination with the hydraulic system and the induction heating control system. After heating to a preset temperature t, it is lifted to the forming mold for forming. After the forming is completed, the lifting component directly descends the formed wheel spring body to the mobile platform. After the lifting component returns to its position, the mobile platform moves the formed wheel spring body to the quenching system at the end for quenching treatment;
[0020] Step three, the quenching lifting assembly of the quenching system lifts the wheel spring body to the quenching heating induction load assembly, and automatically heats the wheel spring body through the PLC electronic control system in combination with the hydraulic system and the induction heating control system. After heating to a preset temperature t, it is quickly lowered into the quenching liquid in the quenching box for quenching. After quenching is completed, the quenching lifting assembly lifts the wheel spring body to the discharging assembly; the quenched wheel spring body is transported to the receiving area through the discharging assembly.
[0021] Beneficial effects of the present invention:
[0022] The above-mentioned structural design of the present invention integrates the forming and quenching of the spring body, thus changing the traditional forming and quenching process, which requires different equipment and manual completion of each process. It has a high degree of automation, stable and reliable product quality, and good equipment adaptability. It is particularly suitable for the processing and forming of small batches and multiple varieties of wheel spring bodies.
[0023] The wheel spring body forming equipment of the present invention can realize full automation of feeding, heating forming, heat treatment and discharging of special-shaped complex elastic metal bodies, improve the degree of automation of wheel spring body forming and quenching, improve work efficiency, realize near-final forming of wheel spring body surface strengthening, and save process and cost without separate processing. It can also realize full automation forming of large, complex, and high-requirement elastic bodies.
[0024] The present invention continuously processes the forming and heat treatment of the product, and the hot forming deformation resistance is small, the plasticity is good, the forming limit is high, and the forming is easy; it can produce workpieces with complex geometric shapes, and the finished products have good precision. In addition, since the whole process is fully automated, the requirements on the technical level of the operators are reduced, the labor cost is reduced, and the product quality is stable and reliable.
[0025] The structural design of the present invention is to provide an insulated gate transistor (IGBT) module in the induction heating control system. The module has a fast heating speed, and the temperature of the wheel spring body can be heated to a preset temperature in a short time, thereby shortening the heating time and improving the economic benefit.
[0026] The concept, specific structure and technical effects of the present invention will be further described below in conjunction with the accompanying drawings to fully understand the purpose, characteristics and effects of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] Figure 1 It is a structural schematic diagram of an embodiment of the present invention.
[0028] Figure 2 for Figure 1 Schematic diagram of the top view structure.
[0029] Figure 3for Figure 1 Schematic diagram of the structure of the molding system.
[0030] Figure 4 for Figure 3 Schematic diagram of the structure of the lifting component.
[0031] Figure 5 4 is a schematic diagram of a top view structure.
[0032] Figure 6 for Figure 1 Schematic diagram of the top view of the middle molding module.
[0033] Figure 7 Schematic diagram of medium frequency quenching structure.
[0034] Figure 8 for Figure 7 Schematic diagram of the local enlarged structure.
[0035] Fig. 9 It is a schematic diagram of the discharge component structure. DETAILED DESCRIPTION
[0036] The following discloses a variety of different implementation methods or embodiments of the subject technical solution. To simplify the disclosure, specific examples of each element and arrangement are described below. Of course, these are only examples and are not intended to limit the scope of protection of the present application. For example, the first feature subsequently recorded in the specification is formed above or on the second feature, which may include an implementation method in which the first and second features are formed by direct connection, and may also include an implementation method in which an additional feature is formed between the first and second features, so that the first and second features may not be directly connected. In addition, the figure marks and / or letters may be repeated in different examples in these disclosures. This repetition is for simplicity and clarity, and does not itself represent the relationship between the various implementation methods and / or structures to be discussed. Further, when the first element is described in a manner connected or combined with the second element, the description includes an implementation method in which the first and second elements are directly connected or combined with each other, and also includes the use of one or more other intervening elements to indirectly connect or combine the first and second elements.
[0037] like Figures 1 to 9 As shown, this embodiment provides a wheel spring body forming device, such as Figure 1 and Figure 2 As shown, the wheel spring body forming equipment includes a forming system 3 and a heat treatment equipment, and also includes a PLC control system 6 and an induction heating system 8 arranged around the quenching box.
[0038] The heat treatment equipment in this embodiment is a quenching box 1, on which a loading group (not shown), a feeding assembly, a tank body, a quenching system 4 and a discharging assembly 5 are provided. The molding system 3 is arranged on the upper part of the quenching box 1, and the molding module 33 is arranged in the tank body.
[0039] like Figure 3 As shown, a forming lifting assembly 31 for changing the vertical displacement of the wheel spring body is provided on the upper part of the forming system 3 , and the axial displacement of the forming lifting assembly 31 is controlled by the PLC control system 6 .
[0040] There are two groups of forming and lifting components 3, and the two groups of forming and lifting components 3 are respectively arranged on both sides of the forming module 301. The two groups of forming and lifting components move synchronously to cooperate in completing the lifting or lowering action of the spring body. The forming system 3 includes a forming frame 36 arranged on the upper part of the quenching box. The bottom of the forming frame 36 is fixed to the ground by anchor screws. The forming frame 36 and the quenching box 1 are separate structures. A crossbeam 34 is arranged on the forming frame 36, and the two forming and lifting components are respectively fixedly connected to the crossbeam 34 of the forming frame 36.
[0041] In other embodiments, the number of lifting components may be other than the number of lifting components, such as four lifting components evenly distributed on the upper portion of the molding die. The present invention does not impose any limitation on the specific number.
[0042] like Figure 3 As shown, a forming heating induction load component 32 for heating the wheel spring body is also fixedly disposed in the forming system 3 , and the forming heating induction load component 32 is disposed between the forming system 3 and the forming lifting component 31 .
[0043] When it is necessary to heat the wheel spring body after forming, the wheel spring body is lifted to the top of the forming heating induction load assembly 32 through the forming lifting assembly 3, and the PLC control system 6, hydraulic system 7 and induction heating control system 8 are started to position and automatically heat the wheel spring body. When heated to the preset temperature, the wheel spring body is quickly lifted to the forming module 33 for forming. After forming, the wheel spring body is lowered to the feeding assembly 2 through the forming lifting assembly 3, and the lifting assembly 3 is returned to its position. The feeding assembly 2 moves the formed wheel spring body to the quenching system for quenching treatment, or other heat treatment methods required by the process for subsequent processing. The induction heating control system 8 is provided with an insulated gate transistor (IGBT) module, which has a fast heating speed. The temperature of the wheel spring body can be heated to the preset temperature in a short time, shortening the heating time and improving the economic benefits.
[0044] like Figure 4As shown, the forming lifting assembly 31 includes a cylinder 311 used as a driving system, a cylinder mounting bracket 312, a mounting plate 313 arranged at the lower part of the cylinder mounting bracket 312, and a lifting rod 314 arranged on the mounting bracket 312. The cylinder 311 drives the lifting rod to move, and the cylinder mounting bracket 312 is fixedly connected to the forming frame crossbeam 34.
[0045] like Figure 3 and Figure 4 As shown, a gripping mechanism for gripping the wheel spring body is provided on the mounting plate 313, and the gripping mechanism drives the pedal to swing through the drive system to grip or release the wheel spring body. In this embodiment, the gripping mechanism is a cylinder 317, and a small pull rod 315 connected to the cylinder 317 is provided at the lower part of the mounting plate 313, and a pedal 316 is provided at the bottom of the small pull rod 315 and can swing with the small pull rod.
[0046] When the cylinder extends and contracts to do work, it drives the small pull rod 315 to rotate. When the lower pull rod 315 rotates, it drives the pedal fixed at its bottom to rotate. When the pedal rotates to the lower part of the wheel spring body, the lifting mechanism moves upward, and the pedal 316 lifts the wheel spring body upward; when the wheel spring body needs to be released, the cylinder does work, the pedal 316 rotates an angle, and the pedal 316 moves away from the wheel spring body.
[0047] In this embodiment, the rotation angle of the pedal 316 is preferably 90°, and can also be set to other angles according to specific circumstances.
[0048] like Figure 6 As shown, the forming module includes a mounting plate 301, a hydraulic system coaxially arranged on the mounting plate 301, an inner forming module 304, an outer forming module 303 and a central forming tightening mechanism 305. The hydraulic system is arranged on the mounting plate 301, and the outer forming module 303 is fixedly arranged on the movable end of the hydraulic system and can move with the movable end. The inner forming module 304 is fixedly arranged on the mounting plate 301 by bolts and can move radially with the mounting plate 301. The forming tightening module 305 arranged on the mounting plate 301 is arranged on the inner side of the inner forming module 304.
[0049] Specifically, the hydraulic system is a plurality of oil cylinders 302 evenly distributed along the circumference of the mounting plate 301, the movable end is a piston shaft arranged in each oil cylinder 302, and the outer forming module 303 is fixedly provided with a set of outer forming modules 303. The outer forming module 303 is provided with a thread passing through the punch 306, which is detachably connected to the end of the piston shaft of the oil cylinder 302.
[0050] In other embodiments, the outer molding module 303 may also be detachably or permanently connected to the end of the piston shaft of the oil cylinder 302 by other means.
[0051] The inner forming module 304 is engaged with the inclined surface of the central forming tightening mechanism 305. When the central forming tightening mechanism 305 contracts, the inner forming module 304 is radially dispersed and positioned in an annular manner. First, four cylinders extend to support the wheel spring body, and the pressure on the wheel spring body reaches pressure N1. The other cylinders extend synchronously to reach pressure N1. The 12 cylinders are pressurized to N2 synchronously and maintained for a certain time T. While ensuring that the wheel spring body is shaped, the stress generated during the forming of the wheel spring body is completely eliminated to avoid rebound under the action of residual stress after decompression.
[0052] like Figure 7 and Figure 8 As shown, the quenching system 4 includes a quenching lifting assembly 41, an inductive load mounting bracket 42, and a quenching heating inductive load assembly 43 fixedly mounted on the inductive load mounting bracket 42. The PLC control system 6 is connected to the quenching lifting assembly 41 and controls the movement of the quenching lifting assembly 41. The quenching heating inductive load assembly 43 is automatically heated by the PLC control system 6, the hydraulic system 7, and the inductive heating control system 8 connected thereto. After being heated to a preset temperature t, it is quickly lowered into the quenching liquid of the quenching box 1 for quenching. After quenching is completed, the quenching lifting assembly 41 lifts the wheel spring body to the position of the discharge assembly.
[0053] like Fig. 9 As shown, the discharging assembly 5 includes a discharging bracket 51 and a feeding device 52 installed on the discharging bracket 51. The wheel spring body after quenching is transported to the receiving area through the discharging conveying device 52. Specifically, the wheel spring body that has completed quenching on the quenching lifting assembly 41 is automatically moved to the conveying device 52 assembled on the discharging bracket 51 by the PLC electronic control system 6 program control discharging assembly 51. The conveying device 52 moves slowly to allow the wheel spring body to cool naturally. After the wheel spring body cools naturally, it is automatically transported to the receiving area. The whole process is without human intervention.
[0054] In this embodiment, the conveying device is a sprocket assembly driven by a motor, and the movement of the sprocket assembly is controlled by a PLC electronic control system.
[0055] In other embodiments, the conveying device may also adopt other existing components.
[0056] The feeding device is a mobile platform, which includes a shift frame and a quenching bracket. The shift frame is fixedly arranged at one end where the feeding assembly is located, and the quenching bracket is fixedly arranged at one end where the discharging assembly 5 is located.
[0057] The present invention also provides a method for using the above-mentioned device, which specifically comprises the following steps:
[0058] Step 1: Loading: Place the wheel spring body to be processed on the forming support block 22 above the track shifting platform 2 on the side where the feeding assembly of the quenching box 1 is located.
[0059] Step 2, start the PLC electronic control system 6, so that the mobile platform 2 drives the wheel spring body to move to the position of the forming system 3, the PLC electronic control system 6 senses the wheel spring body, the lifting component 31 descends to the mobile platform 2, and lifts the wheel spring body to the forming heating induction load component 32, and the wheel spring body is positioned and automatically heated by the PLC electronic control system 6 in combination with the hydraulic system 7 and the induction heating control system 8. After heating to the preset temperature t, it is quickly lifted to the forming module 33 for forming. After the forming is completed, the lifting component 31 directly descends the formed wheel spring body to the mobile platform 2. After the lifting component 31 returns to its position, the mobile platform 2 moves the formed wheel spring body to the quenching system 4 at the end for quenching treatment.
[0060] Step three, the mobile platform 2 transfers the formed wheel spring body to the medium frequency quenching system 4, the quenching lifting component 41 of the medium frequency quenching system 4 lifts the wheel spring body to the quenching heating induction load component 43, and the wheel spring body is automatically heated by the PLC electronic control system 6, the hydraulic system 7 and the induction heating control system 8. After being heated to the preset temperature t, it is quickly lowered to the quenching liquid in the quenching box 1 for quenching. After the quenching is completed, the quenching lifting component 41 lifts the wheel spring body to the discharge component 5.
[0061] Step 4: The discharging assembly 5 includes a discharging bracket 51 and a feeding device 52 installed on the discharging bracket 51. The wheel spring body after quenching is transported to the receiving area through the discharging conveying device 52. The conveying device 52 moves slowly to allow the residual heat of the wheel spring body to cool naturally, and the wheel spring body is automatically transported to the receiving area after it cools naturally.
[0062] The present invention has a simple structure. The wheel spring body forming equipment of the present invention integrates the forming and quenching of the spring body, thereby changing the traditional forming and quenching process, which requires different equipment and manual completion of each process. It has a high degree of automation, stable and reliable product quality, good equipment adaptability, and is particularly suitable for the processing and forming of small batches and multiple varieties of wheel spring bodies.
[0063] The wheel spring body forming equipment of the present invention can realize full automation of feeding, heating forming, heat treatment and discharging of special-shaped complex elastic metal bodies, improve the degree of automation of wheel spring body forming and quenching, improve work efficiency, realize near-final forming of wheel spring body surface strengthening, and save process and cost without separate processing. It can also realize full automation forming of large, complex, and high-requirement elastic bodies.
[0064] The present invention continuously processes the forming and heat treatment of the product, and the hot forming deformation resistance is small, the plasticity is good, the forming limit is high, and the forming is easy; it can produce workpieces with complex geometric shapes, and the finished products have good precision. In addition, since the whole process is fully automated, the requirements on the technical level of the operators are reduced, the labor cost is reduced, and the product quality is stable and reliable.
[0065] The preferred specific embodiments of the present invention are described in detail above. It should be understood that a person skilled in the art can make many modifications and changes based on the concept of the present invention without creative work. Therefore, any technical solution that can be obtained by a person skilled in the art through logical analysis, reasoning or limited experiments based on the concept of the present invention on the basis of the prior art should be within the scope of protection determined by the claims.
Claims
1. A wheel spring body forming device, comprising at least a forming system and a heat treatment device, characterized in that: It also includes a PLC control system and an induction heating system arranged around the heat treatment equipment; the heat treatment equipment is a quenching box, and the quenching box is provided with a loading component, a feeding component, a tank body, a quenching system and a discharging component, the molding system is arranged at the upper part of the quenching box, and the molding module of the molding system is arranged in the tank body; the upper part of the molding system is provided with a molding lifting component for changing the axial displacement of the wheel spring body, and the axial displacement of the molding lifting component is controlled by the PLC control system; the molding system is also fixedly provided with a molding heating component for heating the wheel spring body An inductive load assembly, wherein the molding heating inductive load assembly is arranged between the molding system and the molding lifting assembly; the molding module comprises a mounting plate, a hydraulic system coaxially arranged on the mounting plate, an inner molding module, an outer molding module and a central molding tightening mechanism, wherein the hydraulic system is arranged on the mounting plate, and the outer molding module is fixedly arranged on the movable end of the hydraulic system and can move with the movable end; the inner molding module is fixedly arranged on the mounting plate and can move radially with the mounting plate; the central molding tightening mechanism arranged on the mounting plate is arranged on the inner side of the inner molding module.
2. The wheel spring body forming equipment according to claim 1, characterized in that: The forming and lifting components are divided into two groups, which are respectively arranged on both sides of the forming module and move synchronously; the forming system includes a forming frame arranged on the upper part of the quenching box, and the forming frame is provided with a crossbeam, and the two forming and lifting components are respectively fixedly connected to the crossbeam of the forming frame.
3. The wheel spring body forming equipment according to claim 2, characterized in that: The forming lifting assembly includes a driving system, a mounting bracket for the driving system, a mounting plate arranged at the bottom of the mounting bracket, a lifting rod arranged on the mounting bracket, and a grabbing mechanism arranged on the mounting plate; the driving system is used to drive the movement of the lifting rod, and the driving system mounting bracket is fixedly connected to the forming frame; the grabbing mechanism includes a small pull rod arranged on the mounting plate and a pedal arranged at the lower end of the pull rod, and the grabbing mechanism drives the pedal to swing through the drive of the grabbing driving system to grab or release the wheel spring body.
4. The wheel spring body forming equipment according to claim 3, characterized in that: The forming frame is fixed to the ground, and the mounting plate is fixedly arranged on the forming frame.
5. The wheel spring body forming equipment according to claim 1, characterized in that: The hydraulic system is a plurality of oil cylinders uniformly distributed along the circumference of the mounting plate, the movable end is a piston shaft arranged in each of the oil cylinders, and the outer forming module is detachably fixedly connected to the end of the oil cylinder piston shaft via a punching needle arranged therein.
6. The wheel spring body forming equipment according to claim 1, characterized in that: The discharging assembly includes a discharging bracket and a conveying device installed on the discharging bracket, and the wheel spring body after quenching is conveyed to the receiving area by the conveying device.
7. The wheel spring body forming equipment according to claim 6, characterized in that: The conveying device is a sprocket assembly driven by a motor, and the movement of the sprocket assembly is controlled by a PLC electronic control system.
8. The wheel spring body forming equipment according to claim 1, characterized in that: The feeding assembly is a mobile platform, and the mobile platform includes a shift frame and a quenching support frame. The shift frame is fixedly arranged at one end where the feeding assembly is located, and the quenching support frame is fixedly arranged at one end where the discharging assembly is located.
9. The wheel spring body forming equipment according to claim 1, characterized in that: The quenching system also includes a quenching lifting assembly, an induction load mounting bracket, and a quenching heating induction load assembly fixedly arranged on the side where the discharge assembly is located. The PLC control system is connected to the quenching lifting assembly and controls the movement of the quenching lifting assembly; the quenching heating induction load assembly is automatically heated by the PLC control system, hydraulic system and induction heating control system connected thereto.
10. A method for forming a wheel spring body, characterized in that: Using the wheel spring body forming equipment according to any one of claims 1 to 9, the wheel spring body forming method comprises: Step 1: Loading: placing the wheel spring body to be processed on the forming support block on the side where the feeding assembly is located; Step 2: Start the PLC electronic control system, and the mobile platform drives the wheel spring body to move to the position of the forming system. The PLC electronic control system senses the wheel spring body, and the lifting component descends to the mobile platform to lift the wheel spring body to the forming heating induction load component. The wheel spring body is positioned and automatically heated by the PLC electronic control system in combination with the hydraulic system and the induction heating control system. After heating to a preset temperature t, it is lifted to the forming mold for forming. After the forming is completed, the lifting component directly descends the formed wheel spring body to the mobile platform. After the lifting component returns to its position, the mobile platform moves the formed wheel spring body to the quenching system at the end for quenching treatment. Step three, the quenching lifting assembly of the quenching system lifts the wheel spring body to the quenching heating induction load assembly, and automatically heats the wheel spring body through the PLC electronic control system in combination with the hydraulic system and the induction heating control system. After heating to a preset temperature t, it is quickly lowered into the quenching liquid in the quenching box for quenching. After quenching is completed, the quenching lifting assembly lifts the wheel spring body to the discharging assembly; the quenched wheel spring body is transported to the receiving area through the discharging assembly.
Citation Information
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