A PB15 inlet cigarette packet channel fast switching device and method
By designing a fast switching device in the PB15 cigarette packet memory, the improved control method realizes the rapid switching of the cigarette packet conversion channel without shutting down the upstream and downstream equipment, the problem of long-term and low reliability of the conversion process is solved, and the improvement of the improvement of the Productivity.
Patent Information
- Application Number
- CN202110216700.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2021-02-26
- Publication Date
- 2024-12-27
- Estimated Expiration
- 2041-02-26
AI Technical Summary
When the PB15 smoke packet memory fails, the conversion process takes a long time, causing the upstream and downstream machines to shut down, affecting production efficiency. The existing technology has failed to effectively solve the problems of conversion channels and reliability.
A fast switching device for inlet cigarette pack passage of PB15 is designed, including inlet cigarette pack conveying belt, auxiliary conveying belt, main conveying belt, conversion channel, conversion cylinder, blocking cylinder, core controller and detector, through improved control method Fast switching of cigarette packet conversion channels is realized without shutting down the upstream and downstream equipment.
The conversion time of the cigarette packet conversion channel is significantly shortened without shutting down, and the reliability and safety of the conversion process are improved.
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Figure CN112850082B_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of cigarette equipment, and in particular relates to a PB15 inlet cigarette packet channel fast switching device and method. Background Art
[0002] The PB15 cigarette pack storage is a buffer for storing and compensating cigarette packs between the small box packaging machine and the transparent paper packaging machine of the GDX6S unit, so as to balance the inconsistency of the operation of the two machines, optimize the production process, and improve the production efficiency of the line; at the same time, the "bypass" function of the equipment can be used to ensure the continued production of the equipment when the buffer fails. The PB15 cigarette pack storage is mainly composed of an inlet unit, an input paddle, a buffer, an output pulp, and an outlet unit. The inlet part receives the cigarette packs produced by the small box packaging machine, and the cigarette packs are placed in the buffer through the input paddle. The buffer runs in a cycle according to the first-in-first-out principle, passing the cigarette packs backwards. The output pulp extracts the cigarette packs from the buffer and puts them into the outlet unit, which is transmitted to the transparent paper packaging machine through the output belt. The entire system continues to operate at a speed that matches the upstream machine. When the PB15 cigarette pack storage fails, the inlet unit switches the cigarette pack conveying path so that the upstream and downstream machines are directly connected to achieve uninterrupted production. In the original control system, the PB15 cigarette pack storage device is in use by default, and the cigarette pack conversion device of the entrance unit is switched to the main conveyor belt. When the PB15 cigarette pack storage device fails, the upstream machine slows down to a stop state until the cigarette packs in the conversion channel are emptied and the conversion device is started. Then the upstream machine is increased to normal operating speed. If there is no fault in the conversion process, the entire process takes about 2 minutes. Moreover, after the PB15 cigarette pack storage device returns to normal and is put into use again, the same process is still required, and the conversion process is lengthy. Moreover, when the equipment is actually running, the conversion fails due to reasons such as the mismatch between the inlet conversion device and the cigarette pack conveyor belt and the slow action of the conversion cylinder, which causes the upstream and downstream machines to stop and wait for production to resume after the fault is resolved. The conversion time is longer, affecting the line operation efficiency. The main reasons why the PB15 cigarette pack storage device takes a long time to switch over are as follows: (1) The original control system relies on the upstream machine to slow down to zero and empty the cigarette packs in the conversion channel, which prolongs the conversion process time. (2) The original control system does not have a conversion channel emptying detection, so the cigarette pack is not completely emptied, causing the conversion channel to be blocked, which prolongs the conversion processing time and has low conversion reliability. For the above problems, the existing technology has not yet provided relevant solutions and technologies. Summary of the invention
[0003] In view of the problems existing in the above-mentioned prior art, the present invention provides a PB15 inlet cigarette pack channel quick switching device and method, which can realize the quick switching of cigarette pack conversion channels without stopping the upstream and downstream equipment; the method can improve the control mode of the inlet unit cigarette pack conveyor belt, speed up the inlet cigarette pack conveyor channel switching process, and improve the reliability of the switching process.
[0004] The present invention provides a PB15 inlet cigarette packet channel fast switching device, comprising an inlet cigarette packet conveying belt, an auxiliary conveying belt, a main conveying belt, a conversion channel, a conversion cylinder, a blocking cylinder, a core controller, a PARKER servo controller, a frequency converter 1 and a frequency converter 2;
[0005] The length direction of the inlet cigarette pack conveyor belt extends in the left-right direction, with its feed end located at the left end and its discharge end located at the right end; the inlet cigarette pack conveyor belt is driven by a cigarette pack conveyor belt servo motor;
[0006] The auxiliary conveyor belt and the main conveyor belt are arranged side by side front and back below the right end of the inlet cigarette pack conveyor belt, and their length directions are extended in the left-right direction, and the feeding ends are located at the left end, and the discharging ends are located at the right end, and the discharging end of the auxiliary conveyor belt is connected to the outlet part, and the discharging end of the main conveyor belt is connected to the buffer; the auxiliary conveyor belt is driven by the auxiliary conveyor belt motor; the main conveyor belt is driven by the main conveyor belt motor;
[0007] The feed end of the conversion channel is rotatably supported below the discharge end of the inlet cigarette pack conveyor belt, and the discharge end is matched with the feed end of the auxiliary conveyor belt and the feed end of the main conveyor belt, and a blocking trigger detector for detecting whether a cigarette pack passes through and a blocking cylinder for blocking the cigarette pack are installed at the discharge end;
[0008] The cylinder barrel of the conversion cylinder is rotatably supported on the rear side of the main conveying belt, the conversion cylinder is connected to the high-pressure gas source through the conversion electromagnetic reversing valve, the piston rod end of the conversion cylinder is hinged to the upper end of the discharge end of the conversion channel, and is used to drive the discharge end of the conversion channel to switch between the feed end of the auxiliary conveying belt and the feed end of the main conveying belt; the conversion cylinder is provided with a conversion position detector for detecting the position of its piston rod;
[0009] The piston rod of the blocking cylinder can be retracted and inserted into the conversion channel through the through hole on the conversion channel to block or open the passage inside the conversion channel; the blocking cylinder is connected to the high-pressure gas source through the blocking electromagnetic reversing valve; a blocking position detector for detecting the position of its piston rod is provided on the blocking cylinder;
[0010] The core controller is respectively connected to the PB15 cigarette pack storage, blocking trigger detector, conversion position detector, blocking position detector, upstream machine speed signal control, conversion electromagnetic reversing valve, blocking electromagnetic reversing valve, PARKER servo controller, frequency converter 1 and frequency converter 2; the PARKER servo controller is connected to the cigarette pack conveyor belt servo motor; the frequency converter 1 is connected to the main conveyor belt motor; the frequency converter 2 is connected to the auxiliary conveyor belt motor.
[0011] Furthermore, in order to facilitate and intuitively view the switching process and to facilitate interactive communication with the core controller, a computer connected to the core controller is also included.
[0012] As a preference, the core controller is a PLC controller.
[0013] In the present invention, by setting a blocking cylinder, the blocking and opening operations of the conversion channel can be conveniently realized, thereby preventing the cigarette pack from falling outside the conveyor belt during the conversion channel switching process; by setting a blocking position detector, it can be conveniently judged whether the piston rod of the blocking cylinder is extended or retracted to a set state; by setting a blocking trigger detector, the discharge end of the conversion channel can be detected to see if there is a cigarette pack, thereby ensuring the smooth progress of the blocking action. The device can realize the rapid conversion of the cigarette pack conversion channel without stopping the upstream and downstream equipment.
[0014] The present invention also provides a PB15 inlet cigarette packet channel fast switching method, comprising the following steps:
[0015] Step 1: Control the PB15 cigarette pack storage to start working through the core controller;
[0016] Step 2: Before receiving the fault signal from the PB15 cigarette pack storage, do not take any action to ensure the continued normal operation of each device; after receiving the fault signal from the PB15 cigarette pack storage, execute step 3 to enter the switching conversion process;
[0017] Step 3: The PARKER servo controller is used to control the servo motor of the cigarette pack conveying belt to stop, so that the inlet cigarette pack conveying belt stops conveying, and the state change of the blocking trigger detector is used to monitor whether there is a cigarette pack at the outlet of the conversion channel. When the blocking trigger detector detects that the cigarette pack has left, the blocking electromagnetic reversing valve is controlled to reverse, so that the piston rod of the blocking cylinder extends into the interior of the conversion channel to block the passage inside the conversion channel;
[0018] Step 4: Use the blocking position detector to determine whether the piston rod of the blocking cylinder has extended to the set blocking position, and control the blocking cylinder to remain in the blocking state after reaching the set blocking position, and execute step 5; if the piston rod of the blocking cylinder has not reached the set blocking position, control the PB15 cigarette pack storage to shut down, and output a red shutdown alarm message through the computer to prompt the operator to intervene and handle the problem. After the fault is handled, the alarm message is eliminated after the equipment is restarted;
[0019] Step 5: Control the switching action of the conversion electromagnetic reversing valve, so that the piston rod of the conversion cylinder extends to the outside by a set length, and drives the discharge end of the conversion channel to move from above the feeding end of the main conveying belt to above the feeding end of the auxiliary conveying belt;
[0020] Step 6: Use the conversion position detector to detect whether the piston rod of the conversion cylinder extends to the set conversion position, and control the blocking electromagnetic reversing valve to reversing after reaching the set conversion position, so that the piston rod of the blocking cylinder retracts and the passage inside the conversion channel is opened, and then the PARKER servo controller is used to control the servo motor of the cigarette pack conveying belt to start, so that the cigarette pack is directly conveyed to the belt of the outlet part through the auxiliary conveying belt, and then transmitted to the downstream machine; if the piston rod of the conversion cylinder does not reach the set conversion position, the PB15 cigarette pack storage is controlled to shut down, and a red shutdown alarm message is output through the computer to prompt the operator to intervene and handle it. After the fault is handled, the alarm message is eliminated after the equipment is restarted;
[0021] Step 7: Control the PB15 cigarette pack storage to reset and put it back into use;
[0022] Step 8: The PARKER servo controller is used to control the servo motor of the cigarette pack conveying belt to stop, so that the inlet cigarette pack conveying belt stops conveying, and the state change of the blocking trigger detector is used to monitor whether there is a cigarette pack at the outlet of the conversion channel. When the blocking trigger detector detects that the cigarette pack has left, the blocking electromagnetic reversing valve is controlled to reverse, so that the piston rod of the blocking cylinder extends into the interior of the conversion channel to block the passage inside the conversion channel;
[0023] Step 9: Use the blocking position detector to determine whether the piston rod of the blocking cylinder has extended to the set blocking position, and control the blocking cylinder to remain in the blocking state after reaching the set blocking position, and execute step 10; if the piston rod of the blocking cylinder has not reached the set blocking position, control the PB15 cigarette pack storage to shut down, and output a red shutdown alarm message through the computer to prompt the operator to intervene and handle the problem. After the fault is handled, the alarm message is eliminated after the equipment is restarted;
[0024] Step 10: Control the switching action of the conversion electromagnetic reversing valve to retract the piston rod of the conversion cylinder to the inside by a set length, and drive the discharge end of the conversion channel to move from above the feed end of the auxiliary conveyor belt to above the feed end of the main conveyor belt;
[0025] Step 11: Use the conversion position detector to detect whether the piston rod of the conversion cylinder has retracted to the set conversion position, and control the blocking electromagnetic reversing valve to perform the reversing action after reaching the set conversion position, so that the piston rod of the blocking cylinder is retracted and the passage inside the conversion channel is opened, and then the PARKER servo controller is used to control the cigarette pack conveying belt servo motor to start, so that the cigarette pack is conveyed to the buffer through the main conveying belt and then transmitted to the downstream machine; if the piston rod of the conversion cylinder does not reach the set conversion position, the PB15 cigarette pack storage is controlled to shut down, and a red shutdown alarm message is output through the computer to prompt the operator to intervene and handle the problem. After the fault is handled, the alarm message is eliminated after the equipment is restarted;
[0026] Step 12: Complete the switching process.
[0027] The method has simple steps and can realize the rapid conversion of cigarette pack conversion channels without stopping the upstream and downstream equipment, thus changing the control mode of the upstream and downstream equipment conversion process. The invention improves the control mode of the cigarette pack conveyor belt of the inlet unit, thereby speeding up the conversion process of the inlet cigarette pack conveyor channel, greatly shortening the channel conversion time, and improving the reliability and safety of the conversion process. BRIEF DESCRIPTION OF THE DRAWINGS
[0028] Figure 1 is a circuit principle block diagram of the switching device in the present invention;
[0029] Figure 2 is a schematic diagram of the structure of the switching device in the present invention;
[0030] Figure 3 It is a flow chart of the switching method in the present invention.
[0031] In the figure: 1. Inlet cigarette pack conveyor belt, 2. Auxiliary conveyor belt, 3. Main conveyor belt, 4. Conversion channel, 5. Conversion cylinder, 6. Blocking cylinder, 7. Cigarette pack conveyor belt servo motor, 8. Blocking trigger detector, 9. Conversion solenoid reversing valve, 10. Blocking solenoid reversing valve, 11. Blocking position detector, 12. Conversion position detector. DETAILED DESCRIPTION
[0032] The present invention will be further described below in conjunction with the accompanying drawings.
[0033] like Figures 1 to 3 As shown, a PB15 inlet cigarette packet channel fast switching device includes an inlet cigarette packet conveying belt 1, an auxiliary conveying belt 2, a main conveying belt 3, a conversion channel 4, a conversion cylinder 5, a blocking cylinder 6, a core controller, a PARKER servo controller, a frequency converter 1 and a frequency converter 2;
[0034] The length direction of the inlet cigarette pack conveyor belt 1 extends in the left-right direction, with its feed end located at the left end and its discharge end located at the right end; the inlet cigarette pack conveyor belt 1 is driven by a cigarette pack conveyor belt servo motor 7;
[0035] The auxiliary conveyor belt 2 and the main conveyor belt 3 are arranged side by side front and back below the right end of the inlet cigarette pack conveyor belt 1, and their length directions are extended in the left-right direction, and the feeding ends are located at the left end, and the discharging ends are located at the right end, and the discharging end of the auxiliary conveyor belt 2 is connected to the outlet part, and the discharging end of the main conveyor belt 3 is connected to the buffer; the auxiliary conveyor belt 2 is driven by the auxiliary conveyor belt motor; the main conveyor belt 3 is driven by the main conveyor belt motor;
[0036] The feed end of the conversion channel 4 is rotatably supported below the discharge end of the inlet cigarette pack conveyor belt 1, and its discharge end is matched with the feed end of the auxiliary conveyor belt 2 and the feed end of the main conveyor belt 3, and a blocking trigger detector 8 for detecting whether a cigarette pack passes through is installed at the discharge end;
[0037] The cylinder barrel of the conversion cylinder 5 is rotatably supported on the rear side of the main conveying belt 3. The conversion cylinder 5 is connected to the high-pressure gas source through the conversion electromagnetic reversing valve 9. The piston rod end of the conversion cylinder 5 is hinged to the upper end of the discharge end of the conversion channel 4, which is used to drive the discharge end of the conversion channel 4 to switch between the feed end of the auxiliary conveying belt 2 and the feed end of the main conveying belt 3. The conversion cylinder 5 is provided with a conversion position detector 12 for detecting the position of its piston rod;
[0038] The piston rod of the blocking cylinder 6 can be retracted and penetrated into the conversion channel 4 through the through hole on the conversion channel 4, so as to block or open the passage inside the conversion channel 4; the blocking cylinder 6 is connected to the high-pressure gas source through the blocking electromagnetic reversing valve; the blocking cylinder 6 is provided with a blocking position detector 11 for detecting the position of its piston rod;
[0039] The core controller is respectively connected to the PB15 cigarette pack storage, the blocking trigger detector 8, the conversion position detector 12, the blocking position detector 11, the upstream machine speed signal, the conversion electromagnetic reversing valve 9, the blocking electromagnetic reversing valve 10, the PARKER servo controller, the frequency converter 1 and the frequency converter 2; the PARKER servo controller is connected to the cigarette pack conveyor belt servo motor 7; the frequency converter 1 is connected to the main conveyor belt motor; and the frequency converter 2 is connected to the auxiliary conveyor belt motor.
[0040] In order to facilitate and intuitively view the switching process, and at the same time, to facilitate interactive communication with the core controller, a computer connected to the core controller is also included.
[0041] As a preference, the core controller is a PLC controller.
[0042] By setting the blocking cylinder, the blocking and opening operations of the conversion channel can be easily realized, so as to avoid the cigarette pack falling outside the conveyor belt during the conversion channel switching process; by setting the blocking position detector, it is convenient to judge whether the piston rod of the blocking cylinder is extended or retracted to the set state; by setting the blocking trigger detector, the discharge end of the conversion channel can be detected to see if there is a cigarette pack, so as to ensure the smooth progress of the blocking action. The device can realize the rapid conversion of the cigarette pack conversion channel without stopping the upstream and downstream equipment.
[0043] The present invention also provides a PB15 inlet cigarette packet channel fast switching method, comprising the following steps:
[0044] Step 1: Control the PB15 cigarette pack storage to start working through the core controller; at the same time, send a speed control signal to the upstream machine to start the upstream machine and run it at normal speed;
[0045] Step 2: Before receiving the fault signal from the PB15 cigarette pack storage, do not take any action to ensure the continued normal operation of each device; after receiving the fault signal from the PB15 cigarette pack storage, execute step 3 to enter the switching conversion process;
[0046] Step 3: The PARKER servo controller is used to control the cigarette pack conveying belt servo motor 7 to stop, so that the inlet cigarette pack conveying belt 1 stops conveying, and the blocking trigger detector 8 is used to monitor whether there is a cigarette pack at the outlet of the conversion channel 4 through the state change. When the blocking trigger detector detects that the cigarette pack leaves, the blocking electromagnetic reversing valve 10 is controlled to reverse, so that the piston rod of the blocking cylinder 6 extends into the interior of the conversion channel 4, and the passage inside the conversion channel 4 is blocked;
[0047] Step 4: Determine whether the piston rod of the blocking cylinder 6 has extended to the set blocking position through the blocking position detector 11, and control the blocking cylinder to remain in the blocking state after reaching the set blocking position, and execute step 5; if the piston rod of the blocking cylinder 6 has not reached the set blocking position, control the PB15 cigarette pack storage to shut down, and at the same time, send a speed control signal to the upstream machine to slow down the upstream machine to a stop state, and output a red shutdown alarm message through the computer to prompt the operator to intervene and handle the problem. After the fault is handled, the alarm message is eliminated after the equipment is restarted;
[0048] Step 5: Control the switching action of the switching electromagnetic reversing valve 9, so that the piston rod of the switching cylinder 5 extends to the outside by a set length, and drives the discharge end of the switching channel 4 to move from above the feed end of the main conveying belt 3 to above the feed end of the auxiliary conveying belt 2;
[0049] Step 6: The conversion position detector 12 is used to detect whether the piston rod of the conversion cylinder 5 extends to the set conversion position, and after reaching the set conversion position, the blocking electromagnetic reversing valve 10 is controlled to perform a reversing action, so that the piston rod of the blocking cylinder 6 is retracted, and the passage inside the conversion channel 4 is opened, and then the PARKER servo controller is used to control the cigarette pack conveying belt servo motor 7 to start, so that the cigarette pack is directly conveyed to the belt of the outlet part through the auxiliary conveying belt 2, and then transmitted to the downstream machine; if the piston rod of the conversion cylinder 5 does not reach the set conversion position, the PB15 cigarette pack storage is controlled to stop, and at the same time, a speed control signal of the upstream machine is sent to the upstream machine to reduce the speed of the upstream machine to a stop state, and a red shutdown alarm message is output through the computer to prompt the operator to intervene and handle the problem. After the fault is handled, the alarm message is eliminated after the equipment is restarted;
[0050] Step 7: Control the PB15 cigarette pack storage to reset and put it back into use; at the same time, send a speed control signal to the upstream machine to start the upstream machine and run it at normal speed;
[0051] Step 8: The PARKER servo controller is used to control the cigarette pack conveying belt servo motor 7 to stop, so that the inlet cigarette pack conveying belt 1 stops conveying, and the blocking trigger detector 8 is used to monitor whether there is a cigarette pack at the outlet of the conversion channel 4 through the state change. When the blocking trigger detector detects that the cigarette pack leaves, the blocking electromagnetic reversing valve 10 is controlled to reverse, so that the piston rod of the blocking cylinder 6 extends into the interior of the conversion channel 4, and the passage inside the conversion channel 4 is blocked;
[0052] Step nine: determine whether the piston rod of the blocking cylinder 6 has extended to the set blocking position through the blocking position detector 11, and control the blocking cylinder to remain in the blocking state after reaching the set blocking position, and execute step ten; if the piston rod of the blocking cylinder 6 has not reached the set blocking position, control the PB15 cigarette pack storage to shut down, and at the same time, send a speed control signal to the upstream machine to slow down the upstream machine to a stop state, and output a red shutdown alarm message through the computer to prompt the operator to intervene and handle the problem. After the fault is handled, the alarm message is eliminated after the equipment is restarted;
[0053] Step 10: Control the switching action of the switching electromagnetic reversing valve 9, so that the piston rod of the switching cylinder 5 retracts inward by a set length, and drives the discharge end of the switching channel 4 to move from above the feed end of the auxiliary conveyor belt 2 to above the feed end of the main conveyor belt 3;
[0054] Step 11: The conversion position detector 12 is used to detect whether the piston rod of the conversion cylinder 5 has retracted to the set conversion position, and after reaching the set conversion position, the blocking electromagnetic reversing valve 10 is controlled to perform a reversing action, so that the piston rod of the blocking cylinder 6 is retracted, and the passage inside the conversion channel 4 is opened, and then the PARKER servo controller is used to control the cigarette pack conveying belt servo motor 7 to start, so that the cigarette pack is conveyed to the buffer through the main conveying belt 3, and then transmitted to the downstream machine; if the piston rod of the conversion cylinder 5 does not reach the set conversion position, the PB15 cigarette pack storage device is controlled to shut down, and at the same time, a speed control signal of the upstream machine is sent to the upstream machine to slow down the upstream machine to a stop state, and a red shutdown alarm message is output through the computer to prompt the operator to intervene and handle the problem. After the fault is handled, the alarm message is eliminated after the equipment is restarted;
[0055] Step 12: Send a speed control signal to the upstream machine so that the upstream machine starts and runs at normal speed, completing the switching process.
[0056] The method has simple steps and can realize the rapid conversion of cigarette pack conversion channels without stopping the upstream and downstream equipment, thus changing the control mode of the upstream and downstream equipment conversion process. The invention improves the control mode of the cigarette pack conveyor belt of the inlet unit, thereby speeding up the conversion process of the inlet cigarette pack conveyor channel, greatly shortening the channel conversion time, and improving the reliability and safety of the conversion process.
Claims
1. A PB15 inlet cigarette packet channel fast switching device, comprising an inlet cigarette packet conveyor belt, an auxiliary conveyor belt, a main conveyor belt, a conversion channel and a conversion cylinder, characterized in that: It also includes a blocking cylinder, a core controller, a PARKER servo controller, a frequency converter 1 and a frequency converter 2; The length direction of the inlet cigarette pack conveyor belt extends in the left-right direction, with its feed end located at the left end and its discharge end located at the right end; the inlet cigarette pack conveyor belt is driven by a cigarette pack conveyor belt servo motor; The auxiliary conveyor belt and the main conveyor belt are arranged side by side front and back below the right end of the inlet cigarette pack conveyor belt, and their length directions are extended in the left-right direction, and the feeding ends are located at the left end, and the discharging ends are located at the right end, and the discharging end of the auxiliary conveyor belt is connected to the outlet part, and the discharging end of the main conveyor belt is connected to the buffer; the auxiliary conveyor belt is driven by the auxiliary conveyor belt motor; the main conveyor belt is driven by the main conveyor belt motor; The feed end of the conversion channel is rotatably supported below the discharge end of the inlet cigarette pack conveyor belt, and the discharge end is matched with the feed end of the auxiliary conveyor belt and the feed end of the main conveyor belt, and a blocking trigger detector for detecting whether a cigarette pack passes through and a blocking cylinder for blocking the cigarette pack are installed at the discharge end; The cylinder barrel of the conversion cylinder is rotatably supported on the rear side of the main conveying belt, the conversion cylinder is connected to the high-pressure gas source through the conversion electromagnetic reversing valve, the piston rod end of the conversion cylinder is hinged to the upper end of the discharge end of the conversion channel, and is used to drive the discharge end of the conversion channel to switch between the feed end of the auxiliary conveying belt and the feed end of the main conveying belt; the conversion cylinder is provided with a conversion position detector for detecting the position of its piston rod; The piston rod of the blocking cylinder can be retracted and inserted into the conversion channel through the through hole on the conversion channel to block or open the passage inside the conversion channel; the blocking cylinder is connected to the high-pressure gas source through the blocking electromagnetic reversing valve; a blocking position detector for detecting the position of its piston rod is provided on the blocking cylinder; The core controller is respectively connected to the PB15 cigarette pack storage, blocking trigger detector, conversion position detector, blocking position detector, upstream machine speed signal control, conversion electromagnetic reversing valve, blocking electromagnetic reversing valve, PARKER servo controller, frequency converter 1 and frequency converter 2; the PARKER servo controller is connected to the cigarette pack conveyor belt servo motor; the frequency converter 1 is connected to the main conveyor belt motor; the frequency converter 2 is connected to the auxiliary conveyor belt motor.
2. A PB15 inlet cigarette packet channel fast switching device according to claim 1, characterized in that: Also included is a computer connected to the core controller.
3. A PB15 inlet cigarette packet channel fast switching device according to claim 1 or 2, characterized in that: The core controller is a PLC controller.
4. A PB15 inlet cigarette packet channel fast switching method, characterized in that: The following steps are involved: Step 1: Control the PB15 cigarette pack storage to start working through the core controller; Step 2: Before receiving the fault signal from the PB15 cigarette pack storage, do not take any action to ensure the continued normal operation of each device; after receiving the fault signal from the PB15 cigarette pack storage, execute step 3 to enter the switching conversion process; Step 3: The PARKER servo controller is used to control the servo motor of the cigarette pack conveying belt to stop, so that the inlet cigarette pack conveying belt stops conveying, and the state change of the blocking trigger detector is used to monitor whether there is a cigarette pack at the outlet of the conversion channel. When the blocking trigger detector detects that the cigarette pack has left, the blocking electromagnetic reversing valve is controlled to reverse, so that the piston rod of the blocking cylinder extends into the interior of the conversion channel to block the passage inside the conversion channel; Step 4: Use the blocking position detector to determine whether the piston rod of the blocking cylinder has extended to the set blocking position, and control the blocking cylinder to remain in the blocking state after reaching the set blocking position, and execute step 5; if the piston rod of the blocking cylinder has not reached the set blocking position, control the PB15 cigarette pack storage to shut down, and output a red shutdown alarm message through the computer to prompt the operator to intervene and handle the problem. After the fault is handled, the alarm message is eliminated after the equipment is restarted; Step 5: Control the switching action of the conversion electromagnetic reversing valve, so that the piston rod of the conversion cylinder extends to the outside by a set length, and drives the discharge end of the conversion channel to move from above the feeding end of the main conveying belt to above the feeding end of the auxiliary conveying belt; Step 6: Use the conversion position detector to detect whether the piston rod of the conversion cylinder extends to the set conversion position, and control the blocking electromagnetic reversing valve to perform the reversing action after reaching the set conversion position, so that the piston rod of the blocking cylinder retracts and the passage inside the conversion channel is opened. Then, the PARKER servo controller is used to control the start of the cigarette pack conveying belt servo motor, so that the cigarette pack is directly conveyed to the belt of the outlet part through the auxiliary conveying belt, and then transmitted to the downstream machine; if the piston rod of the conversion cylinder does not reach the set conversion position, the PB15 cigarette pack storage is controlled to shut down, and a red shutdown alarm message is output through the computer to prompt the operator to intervene and handle the problem. After the fault is handled, the alarm message is eliminated after the equipment is restarted; Step 7: Control the PB15 cigarette pack storage to reset and put it back into use; Step 8: The PARKER servo controller is used to control the servo motor of the cigarette pack conveying belt to stop, so that the inlet cigarette pack conveying belt stops conveying, and the state change of the blocking trigger detector is used to monitor whether there is a cigarette pack at the outlet of the conversion channel. When the blocking trigger detector detects that the cigarette pack has left, the blocking electromagnetic reversing valve is controlled to reverse, so that the piston rod of the blocking cylinder extends into the interior of the conversion channel to block the passage inside the conversion channel; Step 9: Determine whether the piston rod of the blocking cylinder has extended to the set blocking position through the blocking position detector, and control the blocking cylinder to remain in the blocking state after reaching the set blocking position, and execute step 10; if the piston rod of the blocking cylinder has not reached the set blocking position, control the PB15 cigarette pack storage to shut down, and output a red shutdown alarm message through the computer to prompt the operator to intervene and handle the problem. After the fault is handled, the alarm message is eliminated after the equipment is restarted; Step 10: Control the switching action of the conversion electromagnetic reversing valve to retract the piston rod of the conversion cylinder to the inside by a set length, and drive the discharge end of the conversion channel to move from above the feed end of the auxiliary conveyor belt to above the feed end of the main conveyor belt; Step 11: Use the conversion position detector to detect whether the piston rod of the conversion cylinder has retracted to the set conversion position, and control the blocking electromagnetic reversing valve to perform the reversing action after reaching the set conversion position, so that the piston rod of the blocking cylinder is retracted and the passage inside the conversion channel is opened, and then the PARKER servo controller is used to control the cigarette pack conveying belt servo motor to start, so that the cigarette pack is conveyed to the buffer through the main conveying belt and then transmitted to the downstream machine; if the piston rod of the conversion cylinder does not reach the set conversion position, the PB15 cigarette pack storage is controlled to shut down, and a red shutdown alarm message is output through the computer to prompt the operator to intervene and handle the problem. After the fault is handled, the alarm message is eliminated after the equipment is restarted; Step 12: Complete the switching process.
Citation Information
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