A kind of assembly device of automobile seat harness protection cover

By designing the assembly device of the car seat wire harness protective cover, using the bolt connection and sensor detection of the frame and actuator, the problem of inaccurate bonding force and wire position is solved, and a more efficient assembly process is achieved and the product is improved. Pass rate and aesthetics reduce costs and waste.

CN113399988BActive Publication Date: 2024-12-13CHANGCHUN FUSHENG GRAMMER VEHICLE PARTS CO LTD
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Patent Information

Application Number
CN202110830034.3
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2021-07-22
Publication Date
2024-12-13
Estimated Expiration
2041-07-22

AI Technical Summary

Technical Problem

During the assembly process of existing car seat wire harness protective covers, the bonding force is inaccurate and the position of the steel wire is inaccurate, resulting in unqualified product, affecting aesthetics, and low manual operation efficiency, resulting in increased costs and waste of raw materials.

Method used

A car seat wire harness protective cover assembly device including a frame and actuator is designed. Through the bolted structure, precise glue coating, bonding and pressing of the skin is realized. The indicator light and sensor are used to detect the position of the steel wire to ensure adhesiveness. The accuracy and aesthetics of the pressing bonding are carried out through the skin pressing bonding mechanism.

Benefits of technology

It improves the pass rate and efficiency of the product, reduces the generation of unqualified products, reduces the cost and waste of raw materials, and improves the automation level of the assembly process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The purpose of the present invention is to provide an assembly device for a car seat harness protective cover, which solves the problems of inaccurate strength control during bonding and pressing, resulting in loose bonding; inaccurate placement of the steel wire when adding it, resulting in unqualified products, affecting the subsequent armrest assembly; after pressing, when trimming the excess skin, the trimming is uneven, affecting its aesthetics and manual operation, not only inefficient, but also with a high rate of unqualified products, resulting in increased costs and waste of raw materials. Its composition includes a frame and an actuator, wherein the base plate in the actuator is connected to the aluminum frame in the frame by bolts. The advantages and positive effects of the present invention are: reasonable design, simple operation process, overcoming manual operation, not only inefficient, but also with a high rate of unqualified products, resulting in increased costs and waste of raw materials, greatly improving the product's pass rate and efficiency.
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Description

Technical Field

[0001] The invention belongs to the technical field of automobile interior seats, in particular to an assembly device for an automobile seat harness protection cover. Background Art

[0002] With the development of the automobile industry and the continuous advancement of technology, cars are becoming more and more popular, people spend more and more time in cars, and end users have more and more functional requirements for vehicle interior products. The car armrest is an indispensable part of the car, especially the cover on the wiring harness of the car armrest control system, which not only protects the control system wiring harness, but also improves the overall beauty of the car interior. However, at present, the cover of the wiring harness protection cover is first coated with glue, put into the upper cover of the wiring harness protection cover for pressing, add steel wire, and then perform secondary gluing and bonding, and then enter the chivalrous process, add the lower cover of the wiring harness protection cover, and then press it. However, since it is currently made by hand, there are the following problems:

[0003] First, the bonding and pressing force is not controlled accurately, resulting in weak bonding;

[0004] Second, when adding the steel wire, the position is not placed accurately, resulting in unqualified products and affecting the subsequent handrail assembly;

[0005] Third, after lamination, when trimming the excess skin, the trimming is uneven, affecting its aesthetics;

[0006] Fourth, manual operation is not only inefficient, but also has a high rate of unqualified products, resulting in increased costs and waste of raw materials. In view of this, an assembly device for a car seat wire harness protection cover is urgently needed in the industry. Summary of the invention

[0007] The purpose of the present invention is to provide an assembly device for a car seat wire harness protection cover, which solves the problems of inaccurate strength control during bonding and pressing, resulting in loose bonding; inaccurate placement of the steel wire when adding it, resulting in unqualified products, affecting the subsequent armrest assembly; and uneven trimming of excess skin after pressing, affecting its aesthetics and manual operation, which is not only inefficient, but also has a high rate of unqualified products, resulting in increased costs and waste of raw materials.

[0008] The present invention solves the technical problem by adopting the following technical solutions:

[0009] A car seat harness protection cover assembly device comprises a frame 1 and an actuator 2, wherein a bottom plate 201 in the actuator 2 is connected to an aluminum frame 101 in the frame 1 by bolts.

[0010] During work, first put the skin on the glue-coated tire plate 207, press the baffle plate 206, and then apply glue around the skin for the first time. The function of the baffle plate 206 is to prevent excess glue from being applied to the middle of the skin. After applying, put it on the bonding tire 2042, then take out the wire harness protection cover upper cover from the wire harness protection cover upper cover material box 106, fix it on the bonding pressure head 2043, and press it by pressing the handle 2049, then put in the steel wire, after the put in steel wire is qualified, the green light on the left side of the indicator light 20411 will light up, if it is unqualified, the red light on the right side will light up, the worker will adjust the position of the steel wire, and after it is qualified, use hot glue gun to apply glue for the second time, cover the skin on the wire harness protection cover upper cover, and then cut off the excess skin; finally, after this process is completed, take the wire harness protection cover lower cover, manually clamp it, and put it into the skin pressing mechanism 203 for pressing, and complete the assembly of the wire harness protection cover.

[0011] The frame 1 is composed of an aluminum frame 101, an air circuit board 102, a button Ⅰ103, a touch screen 104, a lighting lamp 105 and a wiring harness protection cover upper cover material box 106, wherein the air circuit board 102 is connected to the aluminum frame 101 by bolts, the button Ⅰ103 is connected to the aluminum frame 101 by bolts, the touch screen 104 is connected to the aluminum frame 101 by bolts, the lighting lamp 105 and the wiring harness protection cover upper cover material box 106 are connected to the aluminum frame 101 by bolts; the wiring harness protection cover upper cover material box 106 contains the wiring harness protection cover upper cover.

[0012] The actuator 2 is composed of a base plate 201, a wire harness protection cover lower cover material box 202, a skin pressing mechanism 203, a skin bonding mechanism 204, a hot air gun seat 205, a shielding plate 206 and a rubber-coated tire plate 207, wherein the wire harness protection cover lower cover material box 202 is connected to the base plate 201 by bolts, the pressing mounting plate 2031 in the skin pressing mechanism 203 is connected to the base plate 201 by bolts, the bonding mounting plate 2041 in the skin bonding mechanism 204 is connected to the base plate 201 by bolts, the hot air gun seat 205 is connected to the base plate 201 by bolts, a through hole of the same size as the hot air gun seat 205 is opened on the base plate 201, the rubber-coated tire plate 207 is connected to the base plate 201 by bolts, the shielding plate 206 is placed on the rubber-coated tire plate 207, and is precisely positioned by the positioning pins thereon. The skin is placed on the rubber-coated tire plate 207 for glue coating, then placed on the skin bonding mechanism 204 and steel wire is placed therein for bonding and pressing, and finally placed on the skin pressing mechanism 203 for final pressing.

[0013] The skin pressing mechanism 203 is composed of a pressing mounting plate 2031, a pressing tire 2032, a grating 2033, a protective plate 2034, a button II 2035, a cylinder I 2036, a fixing plate 2037, a pressing column 2038, a rear plate 2039, a slider plate 20310, a pressing head fixing plate 20311 and a pressing head rod 20312, wherein the pressing mounting plate 2031 is connected to the pressing tire 2032 by bolts, the grating 2033 is fixed on the aluminum profile and connected to the protective plate 2034 by bolts, the button II 2035 is fixedly connected to the fixing plate 2037 by a transition plate, and the cylinder I 2036 is connected to the fixed plate 2037 by bolts, the fixed plate 2037 is connected to the pressing column 2038 by bolts, the rear plate 2039 is connected to the protective plate 2034 by bolts, the slider plate 20310 is connected to the pressing column 2038 through a slide rail mechanism, the pressure head fixed plate 20311 is connected to the slider plate 20310 by bolts, the pressure head rod 20312 is connected to the pressure head fixed plate 20311, and a spring mechanism is provided inside it. When the upper cover and the lower cover of the wiring harness protection cover are pressed together, the pressure is ensured to be uniform to press them together, thereby playing a buffering and protective role for the assembled workpiece.

[0014] The skin bonding mechanism 204 is composed of a bonding mounting plate 2041, a bonding tire 2042, a bonding pressure head 2043, a bearing seat 2044, a cushion block 2045, a crossbeam 2046, a connecting plate 2047, a slider plate I 2048, a pressing handle 2049, a column 20410, an indicator light 20411, a fixing plate I 20412, a camera 20413, a cylinder II 20414, a bonding fixing seat 20415, a locking plate 20416, a sensor plate 20417, a copper sleeve 20418 and a sliding mechanism 20419. The adhesive mounting plate 2041 is fixedly connected to the adhesive tire 2042, the adhesive pressure head 2043 is connected to the bearing seat 2044 by bolts, the bearing seat 2044 is connected to the cushion block 2045 by bolts, the cushion block 2045 is connected to the crossbeam 2046 by bolts, the connecting plate 2047 is connected to the crossbeam 2046 and the slider plate I 2048 by pins, the crossbeam 2046 is connected to the adhesive fixing seat 20415 by pins, the adhesive fixing seat 20415 is connected to the column 20410 by bolts, and the pressing handle 2049 is connected to the crossbeam 2046 and the slider plate I 2048 by pins. The lower end is connected to the slider plate Ⅰ2048, the upper end is fixed on the column 20410, the indicator light 20411 is fixedly connected to the fixing plate Ⅰ20412, the camera 20413 is fixedly connected to the fixing plate Ⅰ20412, the cylinder Ⅱ20414 is connected to the column 20410 by bolts, the column 20410 is provided with a through hole and is equipped with a copper sleeve 20418, the locking plate 20416 is connected to the slider plate Ⅰ2048 by bolts, a latch is installed inside the locking plate 20416, and the harness protection cover is released when the pressing handle 2049 is downward. When the upper cover is tightly pressed on the adhesive tire 2042, the rod of the cylinder II 20414 is inserted into the pin inside the locking plate 20416 to lock and fix it. The sensor plate 20417 is connected to the column 20410 by bolts. The sensor plate 20417 is equipped with a sensor to detect whether the steel wire is installed in place. If it is in place, the green light is on. If adjustment is required, the red light is on. The sliding mechanism 20419 is respectively connected to the column 20410 and the slider plate I 2048 by bolts, and the camera 20413 captures image signals.

[0015] The advantages and positive effects of the present invention are:

[0016] The invention has reasonable design and simple operation process, and overcomes the manual operation which is not only inefficient but also has a large rate of unqualified products, resulting in increased costs and waste of raw materials, thereby greatly improving the qualified rate and efficiency of products. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 The present invention is a structural schematic diagram of an assembly device for a wiring harness protection cover of an automobile seat;

[0018] Figure 2 yes Figure 1 A schematic diagram of the structure of the middle frame 1;

[0019] Figure 3 yes Figure 1 The structural diagram of the actuator 2;

[0020] Figure 4 yes Figure 3 A schematic structural diagram of the middle skin pressing mechanism 203;

[0021] Figure 5 yes Figure 3 A schematic structural diagram of the middle skin bonding mechanism 204;

[0022] Figure 6 yes Figure 5 A schematic diagram of the structure of the middle skin bonding mechanism 204 in another direction DETAILED DESCRIPTION

[0023] 1. See Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 and Figure 6 The specific embodiment of the present invention is an assembly device for a car seat harness protection cover, which comprises a frame 1 and an actuator 2, wherein a base plate 201 in the actuator 2 is connected to an aluminum frame 101 in the frame 1 by bolts. During work, first put the skin on the glue-coated tire plate 207, press the baffle plate 206, and then apply glue around the skin for the first time. The function of the baffle plate 206 is to prevent excess glue from being applied to the middle of the skin. After applying, put it on the bonding tire 2042, then take out the wire harness protection cover upper cover from the wire harness protection cover upper cover material box 106, fix it on the bonding pressure head 2043, and press it by pressing the handle 2049, then put in the steel wire, after the put in steel wire is qualified, the green light on the left side of the indicator light 20411 will light up, if it is unqualified, the red light on the right side will light up, the worker will adjust the position of the steel wire, and after it is qualified, use hot glue gun to apply glue for the second time, cover the skin on the wire harness protection cover upper cover, and then cut off the excess skin; finally, after this process is completed, take the wire harness protection cover lower cover, manually clamp it, and put it into the skin pressing mechanism 203 for pressing, and complete the assembly of the wire harness protection cover.

[0024] 2. See Figure 2The frame 1 is composed of an aluminum frame 101, an air circuit board 102, a button Ⅰ103, a touch screen 104, a lighting lamp 105 and a wiring harness protection cover upper cover material box 106, wherein the air circuit board 102 is connected to the aluminum frame 101 by bolts, the button Ⅰ103 is connected to the aluminum frame 101 by bolts, the touch screen 104 is connected to the aluminum frame 101 by bolts, the lighting lamp 105 and the wiring harness protection cover upper cover material box 106 are connected to the aluminum frame 101 by bolts; the wiring harness protection cover upper cover material box 106 contains the wiring harness protection cover upper cover.

[0025] 3. See Figure 3 , Figure 4 , Figure 5 and Figure 6 The actuator 2 is composed of a base plate 201, a wire harness protection cover lower cover material box 202, a skin pressing mechanism 203, a skin bonding mechanism 204, a hot air gun seat 205, a shielding plate 206 and a rubber-coated tire plate 207, wherein the wire harness protection cover lower cover material box 202 is connected to the base plate 201 by bolts, the pressing mounting plate 2031 in the skin pressing mechanism 203 is connected to the base plate 201 by bolts, the bonding mounting plate 2041 in the skin bonding mechanism 204 is connected to the base plate 201 by bolts, the hot air gun seat 205 is connected to the base plate 201 by bolts, a through hole of the same size as the hot air gun seat 205 is opened on the base plate 201, the rubber-coated tire plate 207 is connected to the base plate 201 by bolts, and the shielding plate 206 is placed on the rubber-coated tire plate 207 and is precisely positioned by the positioning pins thereon. The skin is placed on the rubber-coated tire plate 207 for glue coating, then placed on the skin bonding mechanism 204 and steel wire is placed therein for bonding and pressing, and finally placed on the skin pressing mechanism 203 for final pressing.

[0026] The skin pressing mechanism 203 is composed of a pressing mounting plate 2031, a pressing tire 2032, a grating 2033, a protective plate 2034, a button II 2035, a cylinder I 2036, a fixing plate 2037, a pressing column 2038, a rear plate 2039, a slider plate 20310, a pressing head fixing plate 20311 and a pressing head rod 20312, wherein the pressing mounting plate 2031 is connected to the pressing tire 2032 by bolts, the grating 2033 is fixed on the aluminum profile and connected to the protective plate 2034 by bolts, the button II 2035 is fixedly connected to the fixing plate 2037 by a transition plate, and the cylinder I 2036 is connected to the fixed plate 2037 by bolts, the fixed plate 2037 is connected to the pressing column 2038 by bolts, the rear plate 2039 is connected to the protective plate 2034 by bolts, the slider plate 20310 is connected to the pressing column 2038 through a slide rail mechanism, the pressure head fixed plate 20311 is connected to the slider plate 20310 by bolts, the pressure head rod 20312 is connected to the pressure head fixed plate 20311, and a spring mechanism is provided inside it. When the upper cover and the lower cover of the wiring harness protection cover are pressed together, the pressure is ensured to be uniform to press them together, thereby playing a buffering and protective role for the assembled workpiece.

[0027] The skin bonding mechanism 204 is composed of a bonding mounting plate 2041, a bonding tire 2042, a bonding pressure head 2043, a bearing seat 2044, a cushion block 2045, a crossbeam 2046, a connecting plate 2047, a slider plate I 2048, a pressing handle 2049, a column 20410, an indicator light 20411, a fixing plate I 20412, a camera 20413, a cylinder II 20414, a bonding fixing seat 20415, a locking plate 20416, a sensor plate 20417, a copper sleeve 20418 and a sliding mechanism 20419. The adhesive mounting plate 2041 is fixedly connected to the adhesive tire 2042, the adhesive pressure head 2043 is connected to the bearing seat 2044 by bolts, the bearing seat 2044 is connected to the cushion block 2045 by bolts, the cushion block 2045 is connected to the crossbeam 2046 by bolts, the connecting plate 2047 is connected to the crossbeam 2046 and the slider plate I 2048 by pins, the crossbeam 2046 is connected to the adhesive fixing seat 20415 by pins, the adhesive fixing seat 20415 is connected to the column 20410 by bolts, and the pressing handle 2049 is connected to the crossbeam 2046 and the slider plate I 2048 by pins. The lower end is connected to the slider plate Ⅰ2048, the upper end is fixed on the column 20410, the indicator light 20411 is fixedly connected to the fixing plate Ⅰ20412, the camera 20413 is fixedly connected to the fixing plate Ⅰ20412, the cylinder Ⅱ20414 is connected to the column 20410 by bolts, the column 20410 is provided with a through hole and is equipped with a copper sleeve 20418, the locking plate 20416 is connected to the slider plate Ⅰ2048 by bolts, a latch is installed inside the locking plate 20416, and the harness protection cover is released when the pressing handle 2049 is downward. When the upper cover is tightly pressed on the adhesive tire 2042, the rod of the cylinder II 20414 is inserted into the pin inside the locking plate 20416 to lock and fix it. The sensor plate 20417 is connected to the column 20410 by bolts. The sensor plate 20417 is equipped with a sensor to detect whether the steel wire is installed in place. If it is in place, the green light is on. If adjustment is required, the red light is on. The sliding mechanism 20419 is respectively connected to the column 20410 and the slider plate I 2048 by bolts, and the camera 20413 captures image signals.

[0028] It should be emphasized that the embodiments described in the present invention are illustrative rather than restrictive. Therefore, the present invention includes but is not limited to the embodiments described in the specific implementation manner. Any other implementation manners derived by those skilled in the art based on the technical solution of the present invention also fall within the scope of protection of the present invention.

Claims

1. An assembly device for a car seat harness protection cover, characterized in that It consists of a frame (1) and an actuator (2), wherein a base plate (201) in the actuator (2) is connected to an aluminum frame (101) in the frame (1) by bolts; the frame (1) consists of an aluminum frame (101), an air circuit board (102), a button I (103), a touch screen (104), a lighting lamp (105) and a wiring harness protection cover upper cover material box (106), wherein the air circuit board (102) is connected to the aluminum frame (101) by bolts, the button I (103) is connected to the aluminum frame (101) by bolts, the touch screen (104) is connected to the aluminum frame (101) by bolts, and the lighting lamp (105) and the wiring harness protection cover upper cover material box (106) are connected to the aluminum frame (101) by bolts. The wire harness protection cover upper cover material box (106) contains the wire harness protection cover upper cover; the actuator (2) is composed of a base plate (201), a wire harness protection cover lower cover material box (202), a skin pressing mechanism (203), a skin bonding mechanism (204), a hot air gun seat (205), a shielding plate (206) and a rubberized tire plate (207), wherein the wire harness protection cover lower cover material box (202) is connected to the base plate (201) by bolts, the pressing installation plate (2031) in the skin pressing mechanism (203) is connected to the base plate (201) by bolts, the bonding installation plate (2041) in the skin bonding mechanism (204) is connected to the base plate (201) by bolts, and the hot air gun seat (205) is connected to the base plate (201) by bolts. The bottom plate (201) is provided with a through hole of the same size as the hot air gun seat (205); the rubberized tire plate (207) is connected to the bottom plate (201) by bolts; the shielding plate (206) is placed on the rubberized tire plate (207) and is precisely positioned by the positioning pins thereon; the skin pressing mechanism (203) is composed of a pressing installation plate (2031), a pressing tire (2032), a grating (2033), a protective plate (2034), a button II (2035), a cylinder I (2036), a fixing plate (2037), a pressing column (2038), a rear plate (2039), a slider plate (20310), a pressing head fixing plate (20311) and a pressing head rod (20312), wherein the pressing installation plate (2031) and the The pressing tire (2032) is connected by bolts, the grating (2033) is fixed on the aluminum profile and connected to the protective plate (2034) by bolts, the button II (2035) is fixedly connected to the fixed plate (2037) by a transition plate, the cylinder I (2036) is connected to the fixed plate (2037) by bolts, the fixed plate (2037) is connected to the pressing column (2038) by bolts, the rear plate (2039) is connected to the protective plate (2034) by bolts, the slider plate (20310) is connected to the pressing column (2038) by a slide rail mechanism, the pressure head fixed plate (20311) is connected to the slider plate (20310) by bolts, and the pressure head rod (20312) is connected to the pressure head fixed plate (20311);The skin bonding mechanism (204) comprises a bonding mounting plate (2041), a bonding tire (2042), a bonding pressure head (2043), a bearing seat (2044), a cushion block (2045), a crossbeam (2046), a connecting plate (2047), a slider plate I (2048), a pressure handle (2049), a column (20410), an indicator light (20411), a fixing plate I (20412), a camera (20413), a cylinder II (20414), a bonding fixing seat (20415), a locking plate (20416), a sensor plate (20417), a copper sleeve (20418), and a plurality of other components. 418) and a sliding mechanism (20419), wherein the bonding mounting plate (2041) is fixedly connected to the bonding tire (2042), the bonding pressure head (2043) is connected to the bearing seat (2044) by bolts, the bearing seat (2044) is connected to the cushion block (2045) by bolts, the cushion block (2045) is connected to the crossbeam (2046) by bolts, the connecting plate (2047) is respectively connected to the crossbeam (2046) and the slider plate I (2048) by pins, the crossbeam (2046) is connected to the bonding fixing seat (20415) by pins, and the bonding fixing seat (20415) is connected to the crossbeam (2046) by pins. ) is connected to the column (20410) by bolts, the lower end of the pressing handle (2049) is connected to the slider plate I (2048), and the upper end is fixed to the column (20410), the indicator light (20411) is fixedly connected to the fixing plate I (20412), the camera (20413) is fixedly connected to the fixing plate I (20412), the cylinder II (20414) is connected to the column (20410) by bolts, a through hole is opened on the column (20410), and a copper sleeve (20418) is installed, the locking plate (20416) is connected to the slider plate I (2048) by bolts, and the locking plate ( 20416) is provided with a latch inside. When the pressing handle (2049) is pressed downward to tightly press the upper cover of the harness protection cover onto the adhesive tire (2042), the rod of the cylinder II (20414) is inserted into the latch inside the locking plate (20416) to lock and fix. The sensor plate (20417) is connected to the column (20410) by bolts. The sensor plate (20417) is provided with a sensor. The sliding mechanism (20419) is respectively connected to the column (20410) and the slider plate I (2048) by bolts. The camera (20413) captures image signals. ;

Citation Information

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